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Merivaara FUTURA PLUS User And Maintenance Manual

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USER AND MAINTENANCE MANUAL
FUTURA PLUS

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Summary of Contents for Merivaara FUTURA PLUS

  • Page 1 USER AND MAINTENANCE MANUAL FUTURA PLUS...

  • Page 2: Table Of Contents

    GENERAL TECHNICAL SPECIFICATIONS 2.1 Identification plate 2.1.1 Illustration designations 2.2 Properties and materials 2.2.1 Conditions 2.2.2 Classification data 2.2.3 Dimensions 2.2.4 Adjustment ranges 2.2.5 Surface materials PRODUCT USE 3.1 Implementation 3.1.1 Special instructions 3.2 Structure and adjustments 3.2.1 Central braking system and directional castor 3.2.2 Height adjustment 3.2.3 Leg section adjustment 3.2.4 Trendelenburg and anti-Trendelenburg adjustment...
  • Page 3 CLEANING 4.1 Bed cleaning and disinfecting 4.1.1 Bed 4.1.1.1 Cleaning 4.1.1.2 Disinfecting 4.1.1.3 Drying 4.1.2 Mattress 4.1.2.1 Cleaning mattress cover 4.1.2.2 Disinfecting mattress cover MAINTENANCE AND REPAIR 5.1 Preventative maintenance 5.1.1 Daily maintenance 5.1.2 Annual maintenance 5.2 Troubleshooting 5.3 Central braking system and castors 5.3.1 Central brake 5.3.2 Brake adjustment 5.4 Hydraulics...
  • Page 4 SPARE PARTS 6.1 Height-adjustable lower frame and lift levers 6.2 Fixed-height lower frame and central braking system 6.2.1 Height adjuster hydraulic pump 6.2.2 Height adjuster and motor 6.3 Gas spring adjusters 6.3.1 Leg section adjustment gas spring 6.3.2 Trendelenburg adjustment gas spring 6.3.3 Back section adjustment gas spring 6.3.4 Back section adjustment with foot pedal 6.4 Electric motor adjusters...

  • Page 5: General

    The bed is a Class I product in accordance with directive 93/42/EEC (MDD), and bears a CE marking based on this classification. Intended use The Merivaara patient bed is intended for use in ICU and long-term treatment wards as well as for specialised applications in emergency and observation wards. Your Specialist for integrated Medical Furniture and Equipment Systems.

  • Page 6: Technical Specifications

    2. TECHNICAL SPECIFICATIONS 2.1 Identification plate The identification plate is located underneath the back section. FI-15150 LAHTI MADE IN FINLAND INSTRUMENTARIUM CORP. Model number MODEL 12345/6789 Serial number SERIAL NO 1234-5678910 Periodic use/ max. 1 min./ 10 min. 230 V ~ 50 Hz 250 VA ED 10% =180 kg IP 54...

  • Page 7: Classification Data

    2.2.2 Classification data Electric shock protection class I equipment Degree of electric shock protection B-type equipment Watertight protection watertight equipment (IPX4) Cleaning and disinfecting in section 4.1 on page 13 Combustible anaesthetic gas protection cannot be used together with combustible gases Function type periodic use 2.2.3 Dimensions...

  • Page 8: Adjustment Ranges

    5° (height adjustment range 440 ... 830) Leg section adjuster 48° (height adjustment range 765 ... 830) 2.2.5 Surface materials Surface materials FUTURA PLUS Epoxy-powder coat, frame parts Paint, base plates Chroming, pedal bar, frame parts ABS (acrylonitrile/butadiene/styrene), storage boxes...

  • Page 9: Product Use

    3. PRODUCT USE 3.1 Implementation The patient bed is packaged pre-assembled. Check for damages that may have been caused during transport. If the bed has been in cold temperatures, allow to warm up to room temperature before connecting power. Cardboard packing materials should be recycled. Wood and plastic are energy waste. 3.1.1 Special instructions WARNING! Ensure that the power lead is not trapped between the moving parts of the bed, as this may expose or...

  • Page 10: Structure And Adjustments

    Leg section handle Central brake pedal Height adjuster pedal Pictured: Futura Plus 8380 3.2.1 Central braking system and directional castor When the pedal is up, the directional castor is locked in its steering position. When the pedal is in the middle position, all castors will turn.

  • Page 11: Back Section Adjustment

    5. Lock the adjuster bar by turning it one half turn. The adjuster bar should be FULLY lowered, whenever using the bed. WARNING!The patient must not lean on the back section when adjusting. Leg section Back section Leg section trolley end trolley end Back section 4-5. Back section handle Pictured: Futura Plus 8280 Adjuster bar...

  • Page 12: Hand-Held Control Unit Operation

    RTG cassette holder Hand-held control unit Back section quick-release Pictured: Futura Plus 8491 3.2.8 Hand-held control unit operation Back section adjustment Adjustments are made electrically by pressing the buttons on the hand-held control unit. Press the button of the function you desire. The selected...

  • Page 13: Cleaning

    4. CLEANING 4.1 Bed cleaning and disinfecting 4.1.1 Bed 4.1.1.1 Cleaning Remove all accessories. Clean by wiping down with a lightly alkaline detergent (pH 7-8). 4.1.1.2 Disinfecting Wipe using, for example, a 3% chloramine-based disinfectant (Klorilli) or similar cleaning agent. 4.1.1.3 Drying Dry thoroughly by wiping down immediately after cleaning or disinfecting.

  • Page 14: Maintenance And Repair

    5. MAINTENANCE AND REPAIR 5.1 Preventative maintenance Mark the date taken into use next to the type badge on the patient bed back section. The date will provide a reference for annual servicing. Remember to mark the patient bed with the date when performing the annual servicing, so that the following service date will not require a separate reminder.

  • Page 15: Troubleshooting

    5.2 Troubleshooting Problem Cause Repair Mattress base will not rise. • Oil level low. Bleed pump. • Air in the hydraulic system. Mattress base will not lower • Air in the hydraulic system. Bleed pump. properly Mattress base not • Faulty valve.

  • Page 16: Central Braking System And Castors

    5.3 Central braking system and castors 5.3.1 Central brake • Put brake pedal into free position (1) (pedal centred). • Remove screw (2). • Pull pedal bar (1) out from lever (3). • Remove end plug (4). • Loosen retaining screw (5) with a 3 mm Allen key. •...

  • Page 17: Hydraulics

    5.4 Hydraulics 5.4.1 Pump removal • Bring mattress base into its upright position. • Remove circlip (1). • Remove tap pivot pin (2) and plastic bushings (3). • Loosen nuts (4) and remove screws (5) from both sides. • Remove limiters (6). •...

  • Page 18: Gas Springs

    5.5 Gas springs Leg section gas spring Trendelenburg gas springs (2 pcs) Back section gas spring 5.5.1 Removal of back section gas spring Put gas spring adjuster handle into centre position. Bring back section into upright position and support with, for example, a nightstand. •...

  • Page 19: Removal Of Trendelenburg And Leg Section Adjustment Gas Springs

    5.5.3 Removal of Trendelenburg and leg section adjustment gas springs Bring bed into Trendelenburg position and support with, for example, a nightstand. • Remove circlip (1). • Using a mandrel, tap out tap pivot pin (2). • Remove plastic bushings (3). •...

  • Page 20: Replacement Of Motors And Control Unit

    5.6 Replacement of motors and control unit 5.6.1 Control unit • Bring mattress base into its upright position and remove the power lead from the wall outlet. • Loosen the screw (1) using a TORX wrench (T20). • Pull the control unit (2) toward the motor arm.

  • Page 21: Connection Schematic

    5.7 Connection schematic NOTE! In order to avoid accidents, always remember to disconnect the power lead before servicing! Power lead Hand-held Back section adjuster motor control unit 4 3 2 1 Control unit Leg section adjuster motor Height adjuster motor...

  • Page 22: Spare Parts

    6. SPARE PARTS 6.1 Height-adjustable lower frame and lift levers Number of parts in assembly Part Code Part name Additional information Height adjustment See section 6.2.2 on page 25. 709851 Bushing A4540000 Bearing retainer 70645 Allen screw SFS 2219-M10x25 Central braking system See section 6.2 on page 23.

  • Page 23: Fixed-Height Lower Frame And Central Braking System

    6.2 Fixed-height lower frame and central braking system Number of parts in assembly Part Code Part name Additional information A2400100 Pedal 710219 Side rail plug Grey Castor See section 6.6 on page 35. 70530 Screw SFS 2759-4.2x1.3 A4724500 Axle A4724700 Fixing lever 7107069 Protective housing...

  • Page 24: Height Adjuster Hydraulic Pump

    6.2.1 Height adjuster hydraulic pump Number of parts in assembly Part Code Part name Additional information A2334500 Mounting case 70409 Limiter 707410 Nyloc DIN 985-M5 70777 Washer DIN 125-A5.5 70452 Screw SFS 2976-M5x12 70814 Spring pin DIN 1481-8x32 A2404301 Pedal bar Bed width 845 mm A2413300 Pedal bar...

  • Page 25: Height Adjuster And Motor

    6.2.2 Height adjuster and motor Number of parts in assembly Part Code Part name Additional information A2474400 Mounting case 71336063 Control unit for 2 motors CB09LO-2T-24, IP 54, 230 V 71336066 Control unit for 3 motors CB09LO-3T-24, IP 54, 230 V 71336067 Control unit for 2-3 motors CB09LO-3BT-24, IP 66, 230 V...

  • Page 26: Gas Spring Adjusters

    6.3 Gas spring adjusters See section 6.3.1 on page 27. ** See section 6.3.2 on page 28. *** See section 6.3.3 on page 29. Number of parts in assembly Part Code Part name Additional information 70743 Nyloc DIN 985-M8 70772 Star washer DIN 6978-J8.2 70634...

  • Page 27: Leg Section Adjustment Gas Spring

    6.3.1 Leg section adjustment gas spring Number of parts in assembly Part Code Part name Additional information A4375600 Slide bearing 70792 Retaining ring DIN 471-10x1 A4541500 Pivot pin 70623 Allen screw SFS 2219-M6x16 78006 Washer sleeve 70742 Nyloc DIN 985-M6 A3490600 Cross bar A45429B00...

  • Page 28: Trendelenburg Adjustment Gas Spring

    6.3.2 Trendelenburg adjustment gas spring Number of parts in assembly Part Code Part name Additional information A34012A00 Support bar A202000 Adjuster bar A3357500 Ram mount A3357400 Mounting bracket M10x1 A2474501 Stopper bushing 712583 Gas spring 180 mm/420N A33573 Protective sleeve Request colour.

  • Page 29: Back Section Adjustment Gas Spring

    6.3.3 Back section adjustment gas spring Number of parts in assembly Part Code Part name Additional information A3357500 Ram mount A3357400 Mounting bracket M10x1 71260 Gas spring 180 mm/720N A33573 Protective sleeve Request colour. A33573A Protective sleeve Request colour. Only with foot release. 709781 Bearing retainer 706912...

  • Page 30: Back Section Adjustment With Foot Pedal

    6.3.4 Back section adjustment with foot pedal Number of parts in assembly Part Code Part name Additional information 709772 Pedal pad 709772 Plug 70810 Spring pin DIN 1481-6x40 A4980400 Pedal bar 70992 Cover plug 70742 DIN 985-M6 706374 Screw ISO 7380-M6x32 A4980300 Pedal bar Left side...

  • Page 31: Electric Motor Adjusters

    6.4 Electric motor adjusters See section 6.4.1 on page 32. Number of parts in assembly Part Code Part name Additional information 70792 Retaining ring DIN 471-10x1 A4381800 Pivot pin 71335455 Leg section motor LA31.2M-200-24-301, IP 54 71335451 Leg section motor LA31.2M-200-24-301, IP 66 70634 Allen screw...

  • Page 32: Back Section Adjustment Motor And Quick-Release

    6.4.1 Back section adjustment motor and quick-release Number of parts in assembly Part Code Part name Additional information 71335455 Back section motor LA31.2M-200-24-301, IP 54 71335451 Back section motor LA31.2M-200-24-301, IP 66 71335449 Back section motor LA31.2Q1M-150-24-005, IP 66 70792 Retaining ring DIN 471-10x1 A4381800...

  • Page 33: Mattress Bases

    6.5 Mattress bases NOTE! the position of the spring pins Number of parts in assembly Part Code Part name Additional information 70962 Pivot plug half-piece A4331700 Pivot bar 70815 Spring pin DIN 1481-10x32 709782 Rail mounting bracket 709752 Bumper reel A24008 Mattress base Request colour.
  • Page 34 Mattress bases NOTE! the position of the spring pins Number of parts in assembly Part Code Part name Additional information 70962 Pivot plug half-piece A4331700 Pivot bar 70815 Spring pin DIN 1481-10x32 709782 Rail mounting bracket 709752 Bumper reel 715121 Handle 70530 Screw...

  • Page 35: Braking And Directional Castors

    6.6 Braking and directional castors Part Code Part name Additional information 712405 Brake castor Ø 125 712406 Directional castor Ø 125 7123232 Brake castor Ø 150 7123233 Directional castor Ø 150 7123211 Brake castor Ø 125 7123111 Directional castor Ø 125 712479 Brake castor Ø...

  • Page 36: Recycling

    7. RECYCLING 7.1 Metals and plastics When disposing of a patient bed or replacing any of its parts, check the recyclability of each item. A majority of the metal used on the patient bed is steel. There are also zinc and aluminium castings and brass bushings.
  • Page 37 NOTES...
  • Page 40 Delivery address: Invoicing address: Mark / reference: Mark / reference: Orderer: Telephone: Order date: Transport mode: Pcs. Part Code Part name Information: Merivaara Corp. Telephone: +358 3 3394 6152 Puustellintie 2 Fax: +358 3 3394 6249 FIN - 15150 LAHTI, FINLAND...

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