Electrostatic Technology Trickle Impregnation System Manual page 2

Electrostatic Technology, Inc.
6.10 MAIN CONTROL CABINET .................................................................................................................... 16
7 DESCRIPTION OF CONTROLS ..................................................................................................................... 17
7.1 MAIN CONTROL CABINET ......................................................................................................................... 17
7.1.1 Main Electrical Control.......................................................................................................................... 17
7.2 OPERATOR CONTROL PANEL ................................................................................................................... 17
7.2.1 Operator Control Panel Illustration....................................................................................................... 17
7.2.2 Operator Control Panel Controls........................................................................................................... 18
7.3 STATION BEACON ....................................................................................................................................... 19
7.4 INDUCTION HEATER CONTROLS............................................................................................................. 19
7.5 PNEUMATIC CONTROLS ............................................................................................................................ 20
7.6 FIRE EXTINGUISHER SYSTEM CONTROLS ............................................................................................ 21
8 PANELVIEW SCREENS................................................................................................................................... 22
8.1 MAIN MENU SCREEN .................................................................................................................................. 23
8.2 MACHINE START-UP SCREEN................................................................................................................... 24
8.3 MACHINE AUTO START/STOP & STATUS SCREEN .............................................................................. 26
8.4 MACHINE - MANUAL CONTROL & SETUP SCREEN ............................................................................ 28
8.5 MACHINE - TRICKLE PUMP CALIBRATION SCREEN .......................................................................... 30
8.6 ALARM ACTIVE SCREEN ........................................................................................................................... 32
8.7 ALARM HISTORY SCREEN......................................................................................................................... 33
8.8 MACHINE I.D. SCREEN................................................................................................................................ 34
8.9 ALARM BANNER SCREEN.......................................................................................................................... 35
9 PREPARATION FOR OPERATION............................................................................................................... 38
9.1 INITIAL SYSTEM INSTALLATION ............................................................................................................ 38
9.2 INDUCTION HEATER................................................................................................................................... 39
10 START-UP AND OPERATION PROCEDURE.............................................................................................. 40
10.1 OVERVIEW................................................................................................................................................ 40
10.2 MANUAL MODE....................................................................................................................................... 41
10.2.1 Induction Heater..................................................................................................................................... 42
10.3 AUTO MODE ............................................................................................................................................. 43
11 MACHINE SHUT DOWN PROCEDURE....................................................................................................... 44
11.1 AUTO MODE SHUTDOWN ..................................................................................................................... 44
11.2 MANUAL MODE SHUTDOWN............................................................................................................... 44
11.3 LOCKOUT.................................................................................................................................................. 45
12 MAINTENANCE................................................................................................................................................ 46
12.1 GENERAL .................................................................................................................................................. 46
12.2 COMPRESSED AIR SYSTEM .................................................................................................................. 46
12.2.1 Air Line ................................................................................................................................................... 46
12.2.2 Air Filters and Lubricator ...................................................................................................................... 46
12.3 TRICKLE STATION .................................................................................................................................. 46
12.3.1 Switching to Spare Pump and Lines ....................................................................................................... 46
12.4 INDUCTION HEATER .............................................................................................................................. 47
12.5 COOLING BLOWERS ............................................................................................................................... 47
12.6 ROTO-FLO TRANSPORT CONVEYOR.................................................................................................. 47
12.7 MOTORS AND GEARS............................................................................................................................. 47
13 PREVENTATIVE MAINTENANCE SCHEDULE ........................................................................................ 48
13.1 DAILY ........................................................................................................................................................ 48
13.2 WEEKLY .................................................................................................................................................... 48
13.3 MISCELLANEOUS.................................................................................................................................... 48
13.4 LUBRICATION CHART ........................................................................................................................... 48
14 PART CHANGEOVER...................................................................................................................................... 49
14.1 CHANGEOVER PROCEDURE................................................................................................................. 49
14.1.1 Bearing Blocks........................................................................................................................................ 49
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Trickle Impregnation System
Serial #18028