Electrostatic Technology MR240 Manuals

Manuals and User Guides for Electrostatic Technology MR240. We have 1 Electrostatic Technology MR240 manual available for free PDF download: Manual

Electrostatic Technology MR240 Manual (107 pages)

Coating System

Brand: Electrostatic Technology | Category: Industrial Equipment | Size: 0 MB

Table of Contents
1
Introduction
5
Shipping
5
Operating Principles
6
Schematic Diagram of an Electrostatic Coater
6
Process Description
7
General Safety
8
Introduction
8
Safety Symbols
9
Qualified Personnel
10
Intended Use
10
Installation
10
Operation
12
Less Obvious Dangers
13
Action in the Event of a System or Component Malfunction
14
Maintenance & Repair
14
Disposal
15
Air, Electrical and Water Requirements
16
Powder Coating Machine
16
Air
16
Electrical
16
Water
16
Closed Loop Induction Heater and Induction Heater Cooling System
16
Deionized Water Requirements
16
Induction Heater
16
Mechanical Function: Sequence & Description
17
Load Station
17
Coating Station
17
Cleaning Station
18
Induction Heating Station
18
Cure Transfer Station
19
Tip Cleaning Station
19
Powder Management System
19
Refrigerant Air Dryer
20
Deionized Water System
20
Cure Oven/Final Cool Conveyor System
20
Description of Controls
21
Main Control Cabinet
21
Electrical Control
21
Operator Control Panel
21
Electrical Controls
22
Station Beacon
24
Pneumatic Controls
25
Pneumatic Controls Panel
28
Powder Management System Controls
29
Preparation for Operation
30
General
30
Initial System Installation
30
Load Station
32
Coater
32
Coating Bed
32
Powder Deposition
32
Fluidizing Air
32
Powder Level
32
High Voltage
33
Cleaners
33
Cleaner Adjusting
33
Tip Cleaner Adjusting
34
Induction Heater
34
Cure Oven/Final Cool/Conveyor
34
Powder Management System
34
Loading Powder
34
Powder Maintenance
35
Specific Equipment Safety
36
General
36
Powder
36
Employee Health
36
Inhalation
36
Skin Contact
36
Eye Contact
37
First Aid Procedures
37
Inhalation
37
Skin Contact
37
Special Protection
37
Precautions
37
Material Safety Data Sheets (MSDS)
37
Panelview Screens
38
Machine Operation Screen
40
Machine Operation Panelview Screen
40
Parts Loader Screen
41
Parts Coating Screen
42
Cleaning Screen
43
Cleaning Screen
44
Induction Heating Screen
45
Parts Unloader Screen
46
Cure Oven Screen
47
Part Fixture Cleaner Screen
48
Alarm History Screen
49
Alarm Banner Screen
49
Startup Procedure
50
Overview
50
Manual Operation
52
Loading Station
53
Coating Station
53
O.D. Cleaning Station
54
Cleaning Station
54
Induction Heater Station
54
Unloading Station
55
Fixture Cleaning Station
55
Cure Oven Screen
55
Automatic Operation
56
Station Shutdown Procedure
59
Automatic Operation Shutdown
59
Manual Operation Shutdown
59
Powder Handling at Shutdown
60
Lockout
61
Maintenance
62
General
62
Compressed Air System
62
Air Line
62
Refrigerant Air Dryer
62
Fluidic Bed
63
Installation of Porous Plate
63
Powder Management System
65
Powder Level Sensor
65
Cleaner
65
Induction Heater
66
Cure Oven/Final Cool Conveyor
66
Programmable Controller
66
Main Indexing Drive
66
Motors and Gears
66
Preventative Maintenance Schedule
67
Daily
67
Weekly
67
Miscellaneous
67
Lubrication Chart
68
Alarm Messages
69
Trouble Shooting
92
Patent Information
98
Spare Parts
99
Manufacturer's Manuals
105
Floor Plan
107
Electrical and Pneumatic Schematics
107

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Electrostatic Technology MR240 Manual (107 pages)

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