Electrostatic Technology 802 Manual

Armature coater
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Electrostatic Technology, Inc.
1
INTRODUCTION.............................................................................................................................1
2
SHIPPING .........................................................................................................................................1
3
OPERATING PRINCIPLES ...........................................................................................................2
3.1 SCHEMATIC DIAGRAM OF AN ELECTROSTATIC COATER..........................................2
3.2 PROCESS DESCRIPTION .......................................................................................................3
4
GENERAL SAFETY ........................................................................................................................4
4.1 INTRODUCTION .....................................................................................................................4
4.2 SAFETY SYMBOLS.................................................................................................................5
4.3 QUALIFIED PERSONNEL ......................................................................................................5
4.4 INTENDED USE.......................................................................................................................6
4.5 INSTALLATION ......................................................................................................................6
4.6 OPERATION.............................................................................................................................8
4.7 LESS-OBVIOUS DANGERS .................................................................................................10
4.9 MAINTENANCE & REPAIR.................................................................................................11
4.10 DISPOSAL ..............................................................................................................................12
5
AIR, ELECTRICAL, AND WATER REQUIREMENTS ..........................................................13
5.1 POWDER COATING MACHINE ..........................................................................................13
5.1.1 Air ................................................................................................................................13
5.1.2 Electrical ......................................................................................................................13
5.1.3 Water............................................................................................................................13
5.1.3.1 Closed Loop Induction Heater Cooling System............................................13
5.2 INDUCTION HEATER...........................................................................................................13
5.2.1 Electrical........................................................................................................................13
6
MECHANICAL FUNCTION: SEQUENCE AND DESCRIPTION ........................................14
6.1 LOAD/RELOAD AREA .........................................................................................................14
6.2 INDUCTION HEATER DEGREASER MODULE ................................................................14
6.3 COATING MODULE .............................................................................................................14
6.3.1 Coating Bed .................................................................................................................14
6.3.2 Powder Level Sensor ...................................................................................................15
6.4 CLEANING STATION ...........................................................................................................15
6.4.1 Bulk Box ......................................................................................................................15
6.4.2 O.D. Belt Cleaner.........................................................................................................15
6.4.3 Air Knives....................................................................................................................16
6.4.4 Screw Cleaner ..............................................................................................................16
Serial #15681

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Model 802 Armature Coater
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  • Page 1: Table Of Contents

    Electrostatic Technology, Inc. Model 802 Armature Coater TABLE OF CONTENTS INTRODUCTION..........................1 SHIPPING ............................1 OPERATING PRINCIPLES ......................2 3.1 SCHEMATIC DIAGRAM OF AN ELECTROSTATIC COATER..........2 3.2 PROCESS DESCRIPTION .......................3 GENERAL SAFETY ........................4 4.1 INTRODUCTION ........................4 4.2 SAFETY SYMBOLS.........................5 4.3 QUALIFIED PERSONNEL ......................5 4.4 INTENDED USE........................6...
  • Page 2 Electrostatic Technology, Inc. Model 802 Armature Coater 6.5 POWDER MANAGEMENT SYSTEM ..................17 6.6 INDUCTION HEATING MODULE..................19 6.7 CURE MODULE........................19 6.8 FINAL COOL MODULE......................19 6.9 REFRIGERANT AIR DRYER....................19 6.10 DEIONIZED WATER SYSTEM ....................19 6.11 INDUCTION HEATER COOLING WATER ................20 6.12 MAIN CONTROL CABINET....................20 DESCRIPTION OF CONTROLS....................21...
  • Page 3 Electrostatic Technology, Inc. Model 802 Armature Coater OPERATION ............................37 START-UP & OPERATION PROCEDURE...................38 11.1 LOCAL MODE-COATING MACHINE..................38 11.2 EXTERNAL MODE-COATING ....................39 SHUTDOWN PROCEDURE ......................40 12.1 LOCAL MODE SHUTDOWN-COATER ..................40 12.2 EXTERNAL MODE SHUTDOWN-COATER................40 12.3 POWDER HANDLING.......................40 12.3.1 Powder Management System...................41 12.4 POWDER/COLOR CHANGE ....................41...
  • Page 4 Electrostatic Technology, Inc. Model 802 Armature Coater TROUBLESHOOTING ........................51 16.1 COATER............................51 16.2 POWDER COLLECTOR ......................55 16.3 CONVEYOR CLUTCH ......................55 16.4 BAD PARTS..........................56 PATENT INFORMATION........................58 MANUFACTURER'S MANUALS ....................59 FLOOR PLAN ............................60 PNEUMATIC SCHEMATIC ......................60 ELECTRICAL SCHEMATIC ......................60 SPARE PARTS ...........................61 Serial #15681...
  • Page 5 Electrostatic Technology, Inc. Model 802 Armature Coater TABLE OF FIGURES FIGURE 1A: 5HP POWDER COLLECTOR....................18 FIGURE 1B: SCRAP POWDER COLLECTOR ..................18 FIGURE 2: PIPING DIAGRAM ........................32 FIGURE 3: LEVEL SENSOR PROBE TUBE...................34 Serial #15681...
  • Page 7: Introduction

    TELEPHONE: 203-488-8112 FAX: 203-483-8777 In future correspondence, please refer to the Model (802) and Serial Number (15681) of the Coating System. 2 SHIPPING Sometimes equipment can be damaged in transit. An inspection of the shipping crates should be made upon delivery. When the equipment is removed, it should be carefully inspected to make sure the equipment is in good condition.
  • Page 8: Operating Principles

    Electrostatic Technology, Inc. Model 802 Armature Coater 3 OPERATING PRINCIPLES SCHEMATIC DIAGRAM OF AN ELECTROSTATIC COATER Serial #15681...
  • Page 9: Process Description

    Because of the high voltage capability of the charging media, a sufficiently great potential exists between it and most substrates to permit even natural insulators to be coated. Unlike equipment with exposed electrodes, Electrostatic Technology, Inc.'s unique air ionization process charges the powder without permitting the powder, the object, or the operator to come in contact with the charging media.
  • Page 10: General Safety

    4 GENERAL SAFETY INTRODUCTION This section contains general study instructions for using your Electrostatic Technology, Inc. (ETI) equipment. Task-and equipment-specific warnings are included in other sections of this manual where appropriate. Note all warnings and follow all instructions carefully. Failure to do so may result in personal injury, death, or property damage.
  • Page 11: Safety Symbols

    Electrostatic Technology, Inc. Model 802 Armature Coater SAFETY SYMBOLS Become familiar with the safety symbols presented in this section. These symbols will alert you to safety hazards and conditions that may result in personal injury, death, or property and equipment damage.
  • Page 12: Intended Use

    Electrostatic Technology, Inc. Model 802 Armature Coater INTENDED USE WARNING: Use of this equipment in ways other than described in this manual may result in personal injury, death, or property and equipment damage. Use this equipment only as described in this manual.
  • Page 13 Electrostatic Technology, Inc. Model 802 Armature Coater INSTALLATION (continued) • Install a locking disconnect switch or breaker in the service line ahead of any electrical equipment. • Use only electrical wire of sufficient gauge and insulation to handle the rated current demand.
  • Page 14: Operation

    Electrostatic Technology, Inc. Model 802 Armature Coater OPERATION Only qualified personnel, physically capable of operating the equipment and with no impairments to their judgement or reaction times, should operate this equipment. Read all component manuals before operating a powder coating system.
  • Page 15 Electrostatic Technology, Inc. Model 802 Armature Coater OPERATION (continued) • Do not wear or carry metallic objects (jewelry or tools) while working with or around electrostatic equipment. Ungrounded metal can store a static charge and cause harmful shocks. • Keep parts of the body or loose clothing away from moving equipment or parts.
  • Page 16: Less-Obvious Dangers

    Electrostatic Technology, Inc. Model 802 Armature Coater LESS-OBVIOUS DANGERS Operators should also be aware of less-obvious dangers in the workplace that often cannot be completely eliminated: • Exposed surfaces on the equipment which may be hot or have sharp edges and cannot be practically safeguarded.
  • Page 17: Maintenance & Repair

    Electrostatic Technology, Inc. Model 802 Armature Coater MAINTENANCE & REPAIR Allow only qualified personnel to perform maintenance, trouble-shooting, and repair tasks. • Always wear appropriate protective devices and use safety devices when working on this equipment • Follow the recommended maintenance procedures in your equipment manuals.
  • Page 18: Disposal

    Electrostatic Technology, Inc. Model 802 Armature Coater MAINTENANCE & REPAIR (continued) • Do not store flammable materials in the coating area or room. Keep containers or flammable materials far enough away from the coater to prevent their inclusion in a fire.
  • Page 19: Air, Electrical, And Water Requirements

    Electrostatic Technology, Inc. Model 802 Armature Coater 5 AIR, ELECTRICAL, AND WATER REQUIREMENTS POWDER COATING MACHINE 5.1.1 Air A clean, oil free, dry supply of compressed air must be provided using 1 in.(25.4mm) I.D. line capable of supplying 75 SCFM (2.12 m min) @ 80 psi (5.6 bar) minimum to...
  • Page 20: Mechanical Function: Sequence And Description

    6 MECHANICAL FUNCTION: SEQUENCE AND DESCRIPTION LOAD/RELOAD AREA Parts are manually placed on the ETI Roto-Flo  conveyor. The conveyor moves parts through each station of the Model 802. NOTE: The drive system is located at this station. INDUCTION HEATER DEGREASER MODULE Degreasing is accomplished by heating the parts with the Induction Heater Degreaser module.
  • Page 21: Powder Level Sensor

    Electrostatic Technology, Inc. Model 802 Armature Coater 6.3.2 Powder Level Sensor © A powder level sensing unit (Photohelic Gauge/Switch) is connected with the powder pump to monitor the powder level. The Powder Level Sensor consists of a control sensor and two inputs which read the difference between the pressure at the powder level in the Coating Bed and pressure outside the Coating Bed.
  • Page 22: Air Knives

    Electrostatic Technology, Inc. Model 802 Armature Coater 6.4.2 O.D. Belt Cleaner (Continued) Position adjustments can be made by turning the crank handle located on the O.D. Cleaner. The belt can be raised or lowered as needed. The belt should run very close to the O.D., just barely touching it.
  • Page 23 Electrostatic Technology, Inc. Model 802 Armature Coater Serial #15681...
  • Page 24: Powder Management System

    Electrostatic Technology, Inc. Model 802 Armature Coater POWDER MANAGEMENT SYSTEM The Powder Management System consists of the 5 HP Powder Collector (See figure 1A) with a HEPA afterfilter, Load Box, Lower Fluidizing Hopper, Powder Level Sensor, Powder Dryer and Powder Pump plus a Scrap Powder Collector (See figure 1B) for powder which has been collected after it has been heated and is no longer usable.
  • Page 25 Electrostatic Technology, Inc. Model 802 Armature Coater POWDER MANAGEMENT SYSTEM (continued) A Differential Pressure Gauge (Magnahelic  Gauge) is located on the side of the Powder Collector. This provides an indication of how clean the filter cartridges are. A normal reading would be between 0 and 4.
  • Page 26: Induction Heating Module

    Electrostatic Technology, Inc. Model 802 Armature Coater INDUCTION HEATING MODULE This module uses a second Induction Heater with a 400 kHz/ 3 kW output. The purpose of this Induction Heater is to heat each part to the proper temperature to allow the powder to flow out and eventually cure.
  • Page 27: Refrigerant Air Dryer

    6.12 MAIN CONTROL CABINET The Main Control Cabinet for the Model 802 houses the machine electrical circuitry. Refer to the Electrical Schematics in the Appendix. Mounted above the Main Control Cabinet is the Operator Main Control Panel. All the operator controls for equipment operation are located on this Operator Main Control Panel.
  • Page 28: Description Of Controls

    Electrostatic Technology, Inc. Model 802 Armature Coater 7 DESCRIPTION OF CONTROLS OPERATOR MAIN CONTROL PANEL Serial #15681...
  • Page 29: Operator Main Controls

    Electrostatic Technology, Inc. Model 802 Armature Coater OPERATOR MAIN CONTROLS Light flashes when an alarm or fault is present MACHINE FAULT/ALARM ACK Indicator Light/pushbutton (Number of flashes indicates the fault that is present. See chart below or on Control Panel). A buzzer also sounds.
  • Page 30 Electrostatic Technology, Inc. Model 802 Armature Coater OPERATOR MAIN CONTROLS (continued) Turns "ON" the Induction Heater Cooling System COOLING ON Indicator/pushbutton pump, Pre-Cool, & Final-Cool blowers. Turns "OFF" the Induction Heater Cooling System COOLING OFF Pushbutton pump, Pre-Cool, & Final-Cool blowers.
  • Page 31 Electrostatic Technology, Inc. Model 802 Armature Coater OPERATOR MAIN CONTROLS (continued) HIGH VOLTAGE ADJUST Adjusts the output of the High Voltage Power Supply. Adjustable Pot COATER ON Turns "ON" the Fluidizing Air, and Vibration if Indicator Light/pushbutton Powder Collector is “ON”...
  • Page 32: Coater Control Panel

    Electrostatic Technology, Inc. Model 802 Armature Coater COATER CONTROL PANEL COATER CONTROLS FLUID BED ADJUST (0-1200 SCFM) Adjusts and indicates the amount of fluidizing air Air flowmeter being supplied to the Coater Fluidic Bed. FLUIDIC BED PRESSURE (0-100 psi) Indicates the amount of air pressure available to the Air pressure gauge Coater Fluidic Bed flowmeter.
  • Page 33: Cleaning Control Panel

    Electrostatic Technology, Inc. Model 802 Armature Coater CLEANING CONTROL PANEL Serial #15681...
  • Page 34: Cleaning Controls

    Electrostatic Technology, Inc. Model 802 Armature Coater CLEANING CONTROLS AIR KNIVES (#1-#11) ADJUST Adjusts and indicates the amount of fluidizing air Air flowmeters being supplied to corresponding air knives. AIR KNIVES PRESSURE Indicates the amount of air pressure available to the air Air pressure gauge knives flowmeters.
  • Page 35: Powder Management System Controls

    Electrostatic Technology, Inc. Model 802 Armature Coater POWDER MANAGEMENT SYSTEM CONTROLS The following controls are located on the Powder Collector: POWDER FILTER BLOWDOWN Adjusts and regulates the air pressure available for the (55 psi min./100 psi max.) automatic blowdown of the 4 Powder Collector Air pressure regulator Cartridges.
  • Page 36: Specifice Equipment Safety

    Electrostatic Technology, Inc. Model 802 Armature Coater 8 SPECIFIC EQUIPMENT SAFETY GENERAL SOME VOLTAGES EMPLOYED IN PARTS OF THIS COATING SYSTEM ARE HIGH. REMEMBER THAT ANY SOURCE OF VOLTAGE CAN BE HAZARDOUS. ONLY RELIABLE, DEPENDABLE, TRAINED EMPLOYEES SHOULD BE GIVEN THE RESPONSIBILITY OF OPERATION AND MAINTENANCE OF THIS SYSTEM.
  • Page 37: Skin Contact

    Electrostatic Technology, Inc. Model 802 Armature Coater 8.2.1.3 Eye Contact Powder may cause eye irritation. 8.2.1.4 First Aid Procedures • Inhalation Remove individual from exposure and call physician if breathing continues to be impaired. • Skin Contact Wash skin thoroughly with soap and water.
  • Page 38: Preparation For Operation

    Model 802 Armature Coater 9 PREPARATION FOR OPERATION These instructions for installing, operating, and maintaining the Model 802 Epoxy Coating Machine must be followed for its safe and efficient operation. In particular, precautions should be observed whenever the unit is operated. Study this manual BEFORE installing or operating the equipment. Some voltages employed in this equipment are high.
  • Page 39 Electrostatic Technology, Inc. Model 802 Armature Coater INITIAL SYSTEM INSTALLATION (continued) Make sure that any remaining antifreeze is drained from the system. Connect the ½” pipe from the Heat Exchanger to your Tower Water System. Connect the far ½” hose to both Induction Units. See Figure 2.
  • Page 40: General

    Electrostatic Technology, Inc. Model 802 Armature Coater INITIAL SYSTEM INSTALLATION (continued) Remove the front panel from the Cure Module. Located the De-Ionizer case. Install De-Ionizer Filter (Element) Cartridge into the De-Ionizer case. The Filter Cartridge has been shipped in a box taped to the side of the De-Ionizer case.
  • Page 41: Coater

    Electrostatic Technology, Inc. Model 802 Armature Coater COATER 9.3.1 Coating Bed Turn "ON" coater. If the bed has been cleaned out and is empty, the automatic feature of the Powder Level Sensor will fill the bed with powder. Adjust the Coater air flowmeter until the powder is uniformly fluidized (bubbling evenly) over the entire surface.
  • Page 42: High Voltage Adjustment

    Electrostatic Technology, Inc. Model 802 Armature Coater 9.3.3 High Voltage Adjustment Set the High Voltage Adjust to the Kilovolt setting required for production line condition. POWDER MANAGEMENT SYSTEM 9.4.1 Loading Powder Make sure that the collector is "ON", then follow this procedure: Step 1 - Locate the Load Box on the side of the Powder Collector.
  • Page 43: Air Knives

    Electrostatic Technology, Inc. Model 802 Armature Coater 9.5.2 Air Knives Turn "ON" the Powder Management System, Roto-Flo Screws, Coater and High Voltage. Run coated parts and adjust the Air Knives positions and the Air Control Valves for adequate cleaning of the parts under production line conditions.
  • Page 44: Operation

    Model 802 Armature Coater OPERATION There are two modes for operating the Model 802: Local (from the control panel) and External (from the loading position). Local Mode is used for Set-up, Experimentation, Maintenance, and Cleaning (for example, when it is desired to have the Powder Management System "ON"...
  • Page 45: Start-Up & Operation Procedure

    Electrostatic Technology, Inc. Model 802 Armature Coater START-UP & OPERATION PROCEDURE Assuming that all of the air, electrical, and water requirements have been connected and supplied to the Coating Machine, the following can be performed: Main Machine Step 1- Turn "ON" customer's water supply for the Heat Exchanger. Refer to Figure 2. After initial machine start-up, the water supply must remain “ON”...
  • Page 46: External Mode-Coating

    Electrostatic Technology, Inc. Model 802 Armature Coater 11.1 LOCAL MODE- COATING MACHINE (Continued) Step 6 - O.D. CLEANER If desired, press the O.D. Cleaner "ON" pushbutton. Step 7 - COATER "ON" If desired, press the COATER "ON" pushbutton. The Coater Flow Adjust air flowmeter may be used to control Powder Fluidization.
  • Page 47: Shutdown Procedure

    Electrostatic Technology, Inc. Model 802 Armature Coater 12 SHUTDOWN PROCEDURE 12.1 LOCAL MODE SHUTDOWN – COATER Step 1 - Run all parts off the Conveyor system. Step 2 -There is no required sequence for tuning "OFF" functions in the Setup Mode; however, generally the functions would be shut "OFF"...
  • Page 48: Powder Management System

    Electrostatic Technology, Inc. Model 802 Armature Coater 12.3.1 Powder Management System Observe the following steps for removal of powder from the management system: 1. Place a container for powder storage under the Lower Hopper. 2. Release the 4 latches located on the Lower Hopper. Slowly lower the Lower Hopper;...
  • Page 49: Maintenance

    Electrostatic Technology, Inc. Model 802 Armature Coater 13 MAINTENANCE 13.1 GENERAL A systematic maintenance schedule should be set up and adhered to in order to insure optimum machine operation. Daily, weekly, and monthly schedules should be established as applicable for each part of the coating system.
  • Page 50: Fluidic Bed

    Electrostatic Technology, Inc. Model 802 Armature Coater 13.3 FLUIDIC BED The porous plate is the key factor in controlling the powder cloud in the fluidic bed. Under normal operation, the powder on the plate will be uniformly fluidized (lightly bubbling) over the entire surface of the plate.
  • Page 51: Powder Level Sensor

    Electrostatic Technology, Inc. Model 802 Armature Coater 13.3.1 INSTALLATION OF POROUS PLATE (Continued) NOTE: Care must be taken when working around the Level Sensor so that the probe is not bent or damaged. Damage to a probe may cause the Level Sensor to cease functioning or to function improperly.
  • Page 52: Lower Fluidizing Hopper

    Electrostatic Technology, Inc. Model 802 Armature Coater 13.4.1 Lower Fluidizing Hopper Under normal operation, powder inside the Powder Collector collects in the Lower Hopper where it is fluidized and pre-dried by a porous plate. This fluidizing powder can then be pumped from the Lower Hopper by the powder pump. The porous plate requires the same maintenance and care as the Fluidic Bed porous plate.
  • Page 53: Filter Cartridges

    Electrostatic Technology, Inc. Model 802 Armature Coater 13.4.3 Filter Cartridges Under normal operation, the filter cartridges should be replaced approximately every 12 months. When circumstances require that they be changed, care must be taken to ensure proper air sealing is maintained. Care must also be taken to avoid damaging the Filter Cartridges, they are easily dented which may result in improper operation.
  • Page 54: Induction Heater

    Electrostatic Technology, Inc. Model 802 Armature Coater 13.6 INDUCTION HEATER Observe the Water Tank Site Glass (located on the front of the Induction Degrease Station Panel) to make sure the deionized water level is correct. Observe the Deionizer Indicator Light (located behind the Induction Degrease Station Panel) to make sure the deionized water in the Induction Heater cooling system is within specifications.
  • Page 55: Preventative Maintenance Schedule

    Electrostatic Technology, Inc. Model 802 Armature Coater 14 PREVENTATIVE MAINTENANCE SCHEDULE 14.1 DAILY Look over entire Conveyor system and remove any powder or foreign objects. Check the site glass for the Induction Heater De-Ionized Water Tank level (look through the hole in the front panel at the Induction Degrease Station). Note that the Induction Heater Pump must be running in order to get a proper reading on the Indicator Light.
  • Page 56: Miscellaneous

    Electrostatic Technology, Inc. Model 802 Armature Coater 14.3 MISCELLANEOUS Under favorable conditions the Powder Collector Filter Cartridges should only need to be replaced approximately every 12 months. However, if the reading on the Differential Pressure Gauge (located on the Powder Collector) can not be brought down below 4 by adjusting the air pressure in the timer, then the Filter Cartridges need replacement.
  • Page 57: Part Changeover

    Electrostatic Technology, Inc. Model 802 Armature Coater 15 PART CHANGEOVER The Model 802 has adjustments to run different width parts. 15.1 CHANGEOVER PROCEDURE 15.1.1 Changing From Smaller To Larger Parts Front Air Knives Loosen the locking clamps of the front air knives, slide the air knives outward to the stops, then tighten the locking clamps.
  • Page 58: Troubleshooting

    Electrostatic Technology, Inc. Model 802 Armature Coater 16 TROUBLESHOOTING 16.1 COATER COATER SYMPTOM POSSIBLE CAUSE(S) REMEDY(S) Press High Voltage pushbutton Coating Bed High Voltage turned No High Voltage to Coating Bed. "ON" "OFF" Increase (turn knob) High Coating High Voltage Voltage control.
  • Page 59 Electrostatic Technology, Inc. Model 802 Armature Coater 16.1 COATER (Continued) Low Kilovolts (approx 2 kV) and High Voltage cable Remove the High Voltage cable High Microamps. defective. from the High Voltage Power Supply (this is the cable with the chromed, knurled connector.
  • Page 60 Electrostatic Technology, Inc. Model 802 Armature Coater 16.1 COATER (Continued) Coating powder is wet or damp. Coalescing Filter needs to be Drain Coalescing Filter and replace (continued) drained. the filter element if damaged. Refer to the Spare Parts List of this manual for part number.
  • Page 61 Electrostatic Technology, Inc. Model 802 Armature Coater 16.1 COATER (Continued) Coater Unit in overload condition. Coater High Voltage cable may Remove cable from Coater High (continued) have shorted out. Voltage supply. Turn "ON" High Voltage increase maximum. If overload does not occur, the High Voltage cable may be bad and need to be replaced.
  • Page 62: Powder Collector

    Electrostatic Technology, Inc. Model 802 Armature Coater 16.2 POWDER COLLECTOR COLLECTOR - SYMPTOM POSSIBLE CAUSE(S) REMEDY(S) No suction on Powder Collector. Plastic film cover on blow-out Replace the plastic film. Material: panel is leaking air – hole in plastic Mylar; Thickness: 0.005 in.
  • Page 63: Bad Parts

    Electrostatic Technology, Inc. Model 802 Armature Coater 16.4 BAD PARTS BAD PART – SYMPTOM POSSIBLE CAUSES REMEDY(S) Powder coating too thin. Low powder level in Coating Bed. Check height of Level Sensor Tube (probe) and adjust if necessary. Refer section 9.3.2...
  • Page 64 Electrostatic Technology, Inc. Model 802 Armature Coater 16.4 BAD PARTS BAD PART – SYMPTOM POSSIBLE CAUSE(S) REMEDY(S) Ring of powder on part shaft. Brushes under O.D. Cleaner are Order new brushes from ETI. worn. Brushes under O.D. Cleaner are Adjust the brushes so that they misadjusted.
  • Page 65: Patent Information

    Electrostatic Technology, Inc. Model 802 Armature Coater PATENT INFORMATION The Model 802 Coating Machine is manufactured under one or more of the following United States Patents: 5,275,849 5,213,847 4,101,687 5,116,636 4,084,018 5,092,267 4,053,661 5,052,332 4,030,446 4,606,928 3,951,099 4,517,219 3,937,179 4,472,452...
  • Page 66: Manufacturer's Manuals

    Electrostatic Technology, Inc. Model 802 Armature Coater 18 MANUFACTURER'S MANUALS The following information can be found in the separate "Manufacturer's Manuals" binder: Blower, Steam Degreaser, Pre-Cool, and Final Cool (Cincinnati), WAF 15-4-20A; DDF12 Clutch (Mayr) Coalescing Filter (Master Pneumatic) DC Motor Speed Control (KB)
  • Page 67: Floor Plan

    Electrostatic Technology, Inc. Model 802 Armature Coater 19 FLOOR PLAN 20 PNEUMATIC SCHEMATIC See Appendix for Pneumatic Schematic #D-15681-3000. 21 ELECTRICAL SCHEMATIC See Appendix for Electrical Schematics #D15681-4000 Sheets #1-8. Serial #15681...
  • Page 68: Spare Parts

    Electrostatic Technology, Inc. Model 802 Armature Coater 22 SPARE PARTS Part Description E.T.I. P/N Assembly POROUS PLATE C14301-1103 Coating Bed PHOTOHELIC PRESSURE SWITCH/GAUGE S3018015 Coating Bed POROUS PLATE (Lower Hopper) A14264-2101 Powder Collector HEPA AFTERFILTER V8PP1481800 Powder Collector AIR MOVER...
  • Page 69 Electrostatic Technology, Inc. Model 802 Armature Coater BELT (Cooling Blower) VAX35 Spare Serial #15681...

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