Isuzu NOVOCITI User Manual
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Isuzu NOVOCITI User Manual

Isuzu NOVOCITI User Manual

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NOVOCITI
USER MANUAL
Revision No: 01

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  • Page 1 NOVOCITI USER MANUAL Revision No: 01...
  • Page 2 Thank you for choosing this product. We wish you a good drive. Anadolu Isuzu Otomotiv Sanayi ve Ticaret A.Ş. Center : Fatih Sultan Mehmet Mah. Balkan Cad. No: 58 Buyaka E Blok Tepeüstü...
  • Page 3 INDEX Page 1.INTRODUCTION Chassis Number Identification Plate Engine Number Vehicle Warranty 2. ADVISES/CAUTIONS Before Driving Your Vehicle Drive Stopping and Parking Security Condition Failure Prevention 3.GENERAL INFORMATION Starting and Stopping the Engine Doors open and close Doors open in case of emergency Steering Wheel Adjustment 4.

  • Page 4: Table Of Contents

    Page Stop Button Mirrors Wheelchair Fixing Zone Disabled Passenger Ramp Outdoor Warning and Lighting Lamps Fuel Tank Cover Diagnostic Socket Pedals Gear Lever Anti-Lock Braking System (ABS) Anti-Slip Regulator (ASR) Diesel Particle Dispenser (DPD) 6. SERVICE and MAINTENANCE Engine Maintenance Cover Daily İnspections Engine Oil Engine Coolant...
  • Page 5 1. INTRODUCTION...
  • Page 6 CHASSIS NUMBERS Chassis number is printed on the right front of the chassis. IDENTIFICATION PLATE Identification plate is located at the front door entrance, on the right side, at the level of the step. The identification plate includes the VIN number, the sum of the axle load, the maximum front axle load and the maximum rear load.
  • Page 7 BUS VIN SYSTEM N A M 0 B 0 0 0 0 0 (EXAMPLE) WORLD MANIFACTURER NNA: (AIOS) ANADOLU ISUZU OTOMOTIV SANAYI VE CODE: TICARET ANONIM SIRKETI MODEL BUS GROUP MAXIMUM UNBUNDLED FROM THE NUMBER OF SEAT LOADED WEIGHT STANDARD...
  • Page 8 ENGINE NUMBER Engine number is written on the right front of the engine block. VEHICLE WARRANTY The warranty period and conditions of the vehicle are stated in the “Warranty Certificate” given with the vehicle. For details of warranty conditions and transactions not covered by warranty and given information can be reached by “Warranty Certificate”...
  • Page 9 2. ADVISES/CAUTIONS...
  • Page 10 BEFORE DRIVING YOUR VEHICLE 1. Inspection with engine overhaul cover open Fan belt strain and damage Engine oil level inspection Engine coolant level inspection Steering hydraulic level inspection 2. Inspection on passenger seat Brake fluid level and clutch level Brake pedal gap Clutch pedal gap Operation of indicators and indicating/warning lamps Engine mobility, unusual sound and colour in exhaust gas...
  • Page 11 They may collect static electricity by doing that.  Do not use any fuel filler cap that is not an original Isuzu item.  Follow all the warnings at filling stations.
  • Page 12 Do not keep fuel cans and spray cans in the cabin. Keeping a fuel can and spray can in the cabin is extremely dangerous. Ignition or cracking of a container such as these items may cause a fire or explosion. Usage of Curtains Keep the curtains in a way not to interfere with your vision and driving.
  • Page 13  Check the exhaust pipe time to time. If you see any damage (for example a damaged connection piece with a wear or a hole or crack), visit the nearest Isuzu service for control and maintenance. It will be dangerous to continue driving without repairing the damage.
  • Page 14 Make sure you bring your vehicle to the nearest Isuzu service for control and maintenance. It will be dangerous to continue driving without repairing the damage. Because exhaust gases can enter the cabin thus cause carbon monoxide poisoning.
  • Page 15 If the bottom of the vehicle receives a hard blow, stop in a safe place and check if there is any brake fluid leak, fuel leak and component malfunction. If any part of the vehicle fails or breaks, have the vehicle inspected and repaired immediately by the nearest Isuzu service.
  • Page 16 Economic Driving Driving at very high engine speed, driving at low engine speed making sounds at the engine, when the exhaust brake is always engaged, when exhaust brake is always open and adjusting to the speed are often result in low levels of fuel economy. Drive at a constant speed as much as possible.
  • Page 17 Night-time Vision If there is an oil layer on the windshield, the approaching traffic lights may be reflected in many directions, making it difficult for you to see your way. Use a window cleaner to clean the windshield and wiper blades. Night Drive Driving at night is more dangerous than driving at daytime.
  • Page 18 2. Be Careful While Parking, Parking in Cold Weather Do not use the handbrakes. If you pull the handbrake, the cables and brake pads may freeze which makes it impossible to lower handbrakes down again. Park the vehicle in gear. Do not forget to put wedges against tires.
  • Page 19 Removal of tire chains 1. Remove all cables and chain bands, open the outer hooks and finally the inner hooks. 2. Move the vehicle and remove the tire chain. 3. STOPPING AND PARKING  Select a location where stopping and parking is prohibited and the vehicle is not obstructing traffic.
  • Page 20 Exiting the Vehicle  Make sure that you pull the handbrake, stop the engine and lock the doors when you exit the vehicle. Do not leave your valuable items in places where they can be seen.  If you are driving with a child, don’t leave them alone in the vehicle. A child can play with the equipment in the vehicle, which can result in an accident.
  • Page 21 Adjustments (for example engine adjustments) and instalment of equipments can be done with the supervision of Isuzu services.  If you want to put on additional accessories, you will have to consult with Isuzu services. Changing Tires and Wheels Before changing tires or wheels, consult with the Isuzu service.
  • Page 22 3. GENERAL INFORMATION...
  • Page 23 STARTING AND STOPPING THE ENGINE Ignition Key LOCK: On this option, place the key or put it out. Remove the key and turn the steering wheel until it’s locked. Steering wheel will lock in order to prevent any theft. In order to put the ignition key into “LOCK”...
  • Page 24  Keep the metal label with key code on away from the vehicle.  If you lose the key, contact to the nearest Isuzu Service. Keyless Entry System With the keyless entry system you can open the doors/or lock them simply by pressing the remote control button.
  • Page 25 OPENING OF THE DOORS IN CASES OF EMERGENCY Air relief taps are located on the upper side of the door for cases of emergency. When necessary, purge the air by turning the tap clockwise and open the doors by pushing them outwards. There are also air relief taps on the sides of the doors so that they can be opened from outside if necessary.
  • Page 26 STEERING WHEEL ADJUSTMENT Just as can be adjusted forward and backward directions, the steering wheel can be adjusted in the upward and downward directions too. To adjust the steering wheel; 1. To open the lock of the steering column, pull up the lock lever selfward. 2.
  • Page 27 4.CONTROLS and DISPLAYS...
  • Page 28 FRONT CONTROL PANEL...
  • Page 29 Front Doors Control Key The front door is opened by pressing the lower tip of the key. Rear Doors Control Key The rear door is opened by pressing the lower tip of the key. Hazard Warning Switch The hazard warning is opened by pressing the lower tip of the switch and closed by pressing the upper tip of it.
  • Page 30 Warning Light Lens AIR CONDITIONER Whenever pressed, the recently set value self-activates automatically. The led next to it lights up. If the internal temperature value is greater than the setting value, the air cooling function will be activated. Shows the internal temperature in the form of two-digits. Temperature setting shall be made.
  • Page 31 When pressed during the operation of the air conditioner, decreases the previously adjusted temperature by 1 °C each time the temperature could be lowered down to a minimum level of 18 °C at most. Each time the blower switch is pressed, the velocity stage increases. HEATER Is the control button of the front heater air flow.
  • Page 32 When the Max button is pressed, first the vault sets itself to the winter position, the throttle located in the upper part of the heater sets to the defrost position, the outside and inside throttle starts working so as to come to a position to absorb clean air from outside and lastly the blower motor gradually sets itself up and starts running at the highest level.
  • Page 33 When pressed, it makes the inner-outer choice throttle move and then the green light flashes up. At this position it absorbs the clean air from inside needed by the front heater. DISPLAY AND WARNING LIGHTS PANEL 1. Tachometer: The tachometer displays the motor speed as in the unit of revolutions per minute (RPM).
  • Page 34 If this warning light illuminates while the engine is running, pull your vehicle in a safe place away from traffic immediately and contact with the nearest Isuzu service. Warning lights of the brake system, A reduction in brake fluid level (brake wear or brake fluid leaks, etc. reasons), abnormality in the charging system (e.g., loosening or breaking off of the generator or the fan belt) it burns.
  • Page 35  Restart the engine. Make sure the ABS warning light on and then off. There is no problem if it is the way it is. ABS works normally.  If the warning light or blinks continuously take the vehicle is nearest Isuzu service far a check.
  • Page 36 (when overtaking signal) turns on. Handbrake Warning Lights When you pull the handbrake, it illuminates. Exhaust Brake Warning Light If you have a problem in the braking system, exhaust, exhaust brake warning light illuminates. Take your nearest Isuzu Service treated with vehicle control.
  • Page 37 ASR Warning Lights ASR warning light ignition key in the “ON” position and the lamp is extinguished, should be illuminated when turned to the colour of dark yellow green 2 seconds ago, before should return to. Anti-slip regulator (ASR) when using the colour remains in Green.
  • Page 38 2. Emergency Switch By lifting upward on the safety cap to use the red emergency switch is opened. Pushed forward in the system when the electricity is cut off, the motor stops, all lights and interior lighting stops. When removed, the system returns to normal.
  • Page 39 7. Motor Heating Switch When pressed the switch is engaged in the upper end to the lower end of the heating motor is disengaged when it is pressed on. 8. Line Plate Switch The lower end is pressed, the plate line is active, when pressed, closes the upper end.
  • Page 40 5. VEHICLE EQUIPMENTS...
  • Page 41 DRIVER’S SEAT 1. Backrest Tilt Adjustment 2. Setting Back and Forth 3. Fast Unload 4. Seat Tilt Adjustment 5. Adjustment of Height 6. Progressive Shock Absorber Setting 7. Kidney and Lumbar Support Buttons 8. Seat Heating PASSANGER SEATS Passenger seat available in vehicle standards 25 (21+4 folding chairs). Passenger seats are upholstered in fabric.
  • Page 42 On the front side of the vehicle, the passenger capacity in the upper region has a tag. On this label, shows the capacity of the number of passengers sitting and standing. DRIVER SIDE WINDOW Driver side window has the double-moving the front wing and the wing anti-condensation double glazing property.
  • Page 43 Plate Control Panel Digital Line Digital line control panel plate, pre-plate is mounted to the back of the digital line. Middle of the windshield inside the vehicle in the region and is located in the upper part. IDLING UPGRADING BUTTON This button is used to heat the engine.

  • Page 44: Stop Button

    HANDLES The passengers in the vehicle to hold traction on the pipes located in the handles which are available. COVER CEILING VENTS Ventilation purposes in the vehicle manual are available to cover the ceiling opening and a closing piece. STOP BUTTON The car is available in 2 different the stop buttons.

  • Page 45: Mirrors

    The passengers who get out of the car, alert the driver by pressing the stop button that will allow you to go. About the button on the door turns and the digital clock on the light at “stop” sign appears. Also activates the audible warning. Doors are opened when the “STOP” sign and the warning in the button on the door goes off.

  • Page 46: Disabled Passenger Ramp

    DISABLED PASSENGER RAMP For disabled passengers with wheelchair there are facilitations at the entry and exit to the rear door manually opens/closes the ramp was placed. The use of the ramp Passengers with disabilities who want to ride in the vehicle presses the button, the warning illuminates a warning light on a lens, it also beeps.
  • Page 47 External warning and Lightning Lamps Front Area Rear Area...

  • Page 48: Outdoor Warning And Lighting Lamps

    FUEL TANK CAP Fuel Tank Filler Cap Opening and Closing 1. To open, turn the cap slowly counter clockwise. 2. Fill the tank. 3. To close, turn the lid Clockwise. 4. Make sure that the cover is firmly closed. The fuel tank filling cap is not closed tightly, if it's a fire hazard leaking fuel while driving.

  • Page 49: Pedals

    PEDALS Rolling a tin can or bottle in place, if it gets stuck under the pedals, the brake operation can interfere with the operation of the pedals. This is a very dangerous situation. The mats should be placed accordingly. A mat which is placed incorrectly, it will prevent the smooth movements of each pedal.

  • Page 50: Anti-Slip Regulator (Asr)

    When the ignition key “ON” mode and if the lamp does not light up, ASR may malfunction, consult with the nearest Isuzu service. If ASR is defective, this does not prevent you from normal driving. But ASR will not work.

  • Page 51: Diesel Particle Dispenser (Dpd)

    For a piece to be fitted to the rear of the vehicle if required contact the nearest Isuzu service any changes.  Filter DPD, the refresh operation does this automatically (although the burning of the accumulated pm), the PM accumulated a certain amount of time driving conditions, when you’ve completed the renewal process.
  • Page 52 The Discontinuation of The Manual Renewal Operation If you have to drive the vehicle and if you need to interrupt the renewal process, press the DPD key again. If your vehicle does not have MID, warning light of manual renewal of DPD (dark amber) flashes.

  • Page 53: Service And Maintenance

    6. SERVICE and MAINTENANCE...

  • Page 54: Engine Maintenance Cover

    Check the items listed below if they are safe and smooth operating for your vehicle. Check if any abnormality occurs as a result of an abnormality during use, which are showed the previous components, take your vehicle to the nearest Isuzu service for the repair of your vehicle before you drive.

  • Page 55: Engine Oil

    ENGINE OIL Engine oil, engine performance and is an important factor in determining the time until it wears off. Use only the specified oil and oil filter. According to the maintenance schedule engine oil level should be checked and should be regularly changed. Checking the Engine Oil Level Park the vehicle on a flat surface, turn the engine off and check the motor oil level after 30 minutes.

  • Page 56: Engine Coolant

    “MIN” is not below the line Also checks to make sure there wasn't a leak from radiator or radiator hose. Check whether any liquid leaks or stain in the place where the vehicle is parked. Contact Isuzu service if you have a leak.
  • Page 57 60%, it can result in overheating. Temperate ambient temperatures of 30% engine coolant and 70% use water mixture. Isuzu genuine engine coolant (from the product that is specified by Isuzu) is used when a different engine coolant;...
  • Page 58 5. Ensure that the oil pan drain plug are firmly compressed. Filling of the cooling system: 1. Before you begin the process, make sure the engine is completely cold. 2. Remove the cover and radiator fill the radiator with coolant up to the top of the filler hole. The cooling fluid in the air intake before putting the plug, remove the tube from the water outlet.

  • Page 59: Fan Belt

    The fan belt is damaged, this can be a cause of electrical or overheating the engine will be properly generated. The belt strain must be carefully controlled. When replacing the fan belt, use the Isuzu’s original parts. To adjust belt strain: 1.

  • Page 60: Air Filter

    6. When you set the belt strain, securely fasten the lock nut of the belt to the strainer mechanism. AIR FILTER Cleaning the air filter Remove the air filter component and check if its clean or not. If it is not clean, without taking the changing schedule change the component.

  • Page 61: Fuel Filter

    5. Put the filter component back into its position in the air filter bearing. 6. Align the slot on the left side of the housing with the retaining tang on the cover. Put the 3 connection rings back and fix the cap. Cleaning of Air Filter Component When the dust stick to the filter component;...
  • Page 62 Exhaust pressure will be conducted in accordance with the service maintenance program for Isuzu, according to results of the check, the filter may need cleaning. Each year, make a pressure sensor that detects congestion within the DPD for a 0 point adjustment.

  • Page 63: Dpd Inspection And Cleaning

    The brake lining wear surface cracks or flaking or if you have side abrasions above the limit, they should be changed. The change process must be made in the closest Isuzu service.
  • Page 64 CHECKING THE TIRES Air pressure Tire pressure affects the ride too low or too high temperature increase and abnormal, premature wear, and even may cause the tire to puncture and the tire to explode. When measuring air pressure in a tire, proper tire air pressure gauge (manometer) should be used.
  • Page 65 Lifting the Vehicle 1. Place the jack directly under the Jack point and make sure it is straight. Jack; should be placed on a flat, hard surface. 2. Turn the jack to extend the length of the upper part of the point.
  • Page 66 Replacement of Tires Each stub or on the Right Side Nut “R” or “ ” marked “or nut on each stub and the left “L” or “ ” is marked.  Replace the tire on a flat hard surface.  When changing a tire on the road, please park your vehicle so that traffic is not blocked.
  • Page 67 8. The rim, distortion, and damages such as cracks, wheel hub, installing excessive wear on the surface of the wheel, Check whether. There are any damages on tooth wheel nuts with stubs If an abnormal condition is found, in a part or in the other parts check and replace the damaged parts with a new ones.

  • Page 68: Tire Testing

    CHECKING THE CLUTCH PEDAL 1. Press the clutch pedal with your hand slowly until you feel slight resistance. Up to this point the distance movement of the pedal, is the pedal gap. 2. Pull the handbrake completely. Leave the engine on the idle mode while pressing on the clutch pedal completely.

  • Page 69: Gearbox Oil

    1. Remove the oil level plug. 2. The oil level can be checked to see whether it is in the line of the lower edge of the plug hole. The correct oil level plug near the bottom of the hole level range is 0 to 10 mm. And (0 and 0.39 in.) are among.
  • Page 70 POWER STEERING OIL Power steering oil should be replaced according to the maintenance schedule. Checking the Hydraulic Steering Wheel Oil Level Oil level in hydraulic oil container must be between the “MAX” and “Min” lines. If the level of the “MIN” line is below then add more oil until the “MAX” line. The hydraulic oil container is located in the rear of the engine compartment on the right.

  • Page 71: Power Steering Oil

    To replace the grease front and rear bearing disassembly and re-assembly processing is required since these operations must be made in the your Isuzu service. CHASSIS COMPONENTS LUBRICATION WITH GREASE The type of grease used in the specified chassis components (properties) is different from the type specified to be used in another components.

  • Page 72: Windshield Washer Liquid

    WINDSHIELD WIPER BLADES Changing the Windshield Wiper Blades Dismantling Process 1. Pull the wiper arm up in the vertical direction. 2. Slide the squeegee hook down while pressing the wiper blade hook towards the lever. 3. Remove the broom part from the arm section when they are in an almost upright position.

  • Page 73: Windshield Wiper Blade

    Wiper blade bearing replacement Dismantling Process. 1. Remove the wiper blade from the wiper arm. 2. Pull the wiper blade bearing onto the wiper blade in the direction indicated by the arrow and remove it from the wiper blade. Instalment 1.
  • Page 74  If the water level continues to fall rapidly so that the accumulator which can occur rarely, contact the nearest Isuzu Service for your vehicle to be treated with care.

  • Page 75: Maintenance Data

    For safe and economical driving, we recommend you the regularly, according to the schedule specified in this section for the maintenance and control of your vehicle, For dismantling and/or controls that require special equipment, contact your Isuzu service . Maintenance Program...
  • Page 76 Periodic Maintenance Space x1,000 km 100 120 STEERING WHEEL Hydraulic steering wheel oil leakage Hydraulic steering wheel oil Hydraulic steering wheel connection control The connection between ball joint and spindle wheel Steering wheel gap Steering wheel function Front end alignment Hydraulic steering wheel hose BRAKES Brake fluid...

  • Page 77: Recommended Liquids, Lubrication Substances And Diesel Fuels

    The election of the correct lubricants and diesel fuel your vehicle is important in order to show the best performance of Isuzu for many years. Use the products specified for your vehicle lubrication according to the maintenance schedule. The following lists the recommended lubrication use the ones specified in the maintenance program.

  • Page 78: Troubleshooting

    As shown in the table, or if the corrective action does not resolve the problem if the deficiency cannot be determined from the location of the nearest Isuzu service. Corrective action in the column an “O” mark is need repairs or adjustments to any element.
  • Page 79 Indication Cause Corrective Action Re-charge the accumulator Empty accumulators or replace it Has increased to the terminals After correcting their heads of the accumulator, loose or firmly connect the rusty part rusted polar The starter motor is not After correcting their heads Of the chassis the starter turning or weak.
  • Page 80 Indication Cause Corrective Action Make sure you warm up the The engine is warm enough engine enough White or black Filling excessive amount of Proper the oil level exhaust smoke is engine oil coming out The air filter is clogged Clean or replace the component Fuel system is malfunctioning...
  • Page 81 Indication Cause Corrective Action Make sure it is fully Handbrake have not been released fully released Brakes are drifting Adjust the clutch gap Grabbing of clutch Insufficient engine power Add the clutch hydraulics. Clean or replace the The air filter is clogged component Change the filter The fuel filter is clogged...
  • Page 82 Indication Cause Corrective Action Tire pins and the wheel Compression to the nut are loose specified torque There is excessive space in value Uneven swelling Adjust proper inflation the steering wheel pressure in the tires pressure. Uneven tires excessive space in the steering wheel Steering mechanisms are Lubricate the mechanism...
  • Page 83 If the engine stops while driving, the supplement brake doesn’t even try to operate, the brake effectiveness will decrease. If the engine does not run, go to the nearest Isuzu service. Due to running out of fuel of the vehicle while driving, the engine stops and the engine is unable to run again, only refuelling will not be enough.
  • Page 84  When connecting cables, the binding rings should not be allowed to touch each other.  To charge the accumulator please contact to the closest Isuzu service.  When the engine is running, remove one of the terminals of the accumulator.

  • Page 85: Technical Information

    7. TECHNICAL INFORMATION...
  • Page 86 Sizes Maximum length 7502 mm Maximum width 2275 mm Maximum height (AC included) 3332 mm Wheelbase 3385 mm Front Length 1655 mm Rear Length 2462 mm Front track width 1914 mm Rear track width 1650 mm Interior height (in the aisle) 2170 mm Weights Gross Vehicle Weight...
  • Page 87 Tires 215/75 R17,5 Minimum Turn Radius 6450 mm Climbing Ability 29.40% Suspensions Front Parabolic Steel Spring Leaf Back Air Bellow Brake System Front/ Back Disc/ Disc With ABS, double circuit, automatic, fully air Shortly assisted hydraulic brake system Parking brake Airbrake, effective on the rear axle Vacuum reinforced exhaust brake Auxiliary brake...

  • Page 88: Authorized Services

    8. AUTHORIZED SERVICE...
  • Page 89 COUNTRY STORE NAME STORE ADDRESS CONTACT NUMBER Rue Baha H'med, ALGERIA Spa Elsecom BP 200 +213 (0)23 85 30 86 Bab Ezzouar - Alger 2207 Nobel avenue AZERBAIJAN AZ Auto LLC +(994) 124964598 AZ1006 - Bakü Blažuj 78, 71215 BOSNIA Sejari d.o.o.

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