Bradford White M-1-40S6BN Installation And Operating Instruction Manual
Bradford White M-1-40S6BN Installation And Operating Instruction Manual

Bradford White M-1-40S6BN Installation And Operating Instruction Manual

Power vented gas water heater

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Internet Version for Reference Only
POWER VENTED GAS WATER HEATER
A Spanish language version of these instructions is available by contacting
the company listed on the rating plate.
La version espanola de estas instrucciones se puede obtener al escribirle
a la fabrica cuyo nombre aparece en la placa de especificaciones.
INSTALLATION AND OPERATING
INSTRUCTION MANUAL
WARNING:
If the information in these instructions is not
followed exactly, a fire or explosion may result causing
property damage, personal injury, or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable,
combustible, or corrosive vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
For your family's comfort, safety and convenience we
recommend this water heater be installed and serviced by a
plumbing professional.
238-45637-00C REV 07/06

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  • Page 1 Internet Version for Reference Only POWER VENTED GAS WATER HEATER A Spanish language version of these instructions is available by contacting the company listed on the rating plate. La version espanola de estas instrucciones se puede obtener al escribirle a la fabrica cuyo nombre aparece en la placa de especificaciones. INSTALLATION AND OPERATING INSTRUCTION MANUAL WARNING:...
  • Page 2 Internet Version for Reference Only CONGRATULATIONS! You have just purchased one of the finest water heaters on the market today! This installation, operation and instruction manual will explain in detail the installation and maintenance of your new Power Vented Gas Water Heater. We strongly recommend that you contact a plumbing professional for the installation of this water heater.
  • Page 3: Table Of Contents

    Internet Version for Reference Only TABLE OF CONTENTS page GENERAL INFORMATION..............INSTALLATION.................. Locating The Water Heater............Minimum Clearances ..............Venting ..................Specifications for 48 Gal (181.6 L) 65 Gal (246.0 L)..............11 Specifications for 40 Gal (151.4 L) 50 Gal (189.2 L)..............17 Vent pipe preparation and joining ..........
  • Page 4: General Information

    Internet Version for Reference Only GENERAL INFORMATION This gas-fired water heater’s design is certified by CSA International under the American National Standard Z21.10.1 and CSA 4.1-M, most current editions at the time of manufacture. This water heater must be installed in accordance with local codes or, in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1-Latest Edition) and/or in Canada CAN/CGA B149 Installation Codes (Latest Editions).
  • Page 5: Installation

    Internet Version for Reference Only General Information continued- A sacrificial anode is used to extend tank life. The removal of this anode, for any reason, will nullify the warranty. In areas where water is unusually active, an odor may occur at the hot water faucet due to a reaction between the sacrificial anode and the impurities in the water.
  • Page 6 Internet Version for Reference Only Installation (Locating The Water Heater) continued- Water heater corrosion and component failure can be caused by the heating and breakdown of airborne chemical vapors. Examples of some typical compounds that are potentially corrosive are: spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes and process chemicals.
  • Page 7 Internet Version for Reference Only Installation (Locating The Water Heater) continued- WARNING DO NOT ATTEMPT TO LIGHT ANY GAS APPLIANCE IF YOU ARE NOT CERTAIN OF THE FOLLOWING: • Liquefied petroleum gases/propane gas and natural gas have an odorant added by the gas supplier that aids in the detection of the gas.
  • Page 8: Minimum Clearances

    Internet Version for Reference Only Installation (Minimum Clearances) continued- Minimum Clearances WARNING Failure to adhere to these installation and operating instructions may create a hazard to life and property and will nullify the warranty. This installation must allow access to the front of the water heater and adequate clearance must be provided for servicing and operating this water heater.
  • Page 9 Internet Version for Reference Only Venting continued- Canadian US Installations Installations Clearance above grade, veranda, 12 inches (30 12 inches porch, deck or balcony (30 cm) Clearance to window or door that may 12 inches (30 4 feet (1.2 m) below or be opened to the side of opening;...
  • Page 10 Internet Version for Reference Only Venting continued- Vent pipes serving power vented appliances are classified by building codes as “vent connectors”. Required clearances from combustible materials must be provided in accordance with information in this manual under LOCATION OF WATER HEATER and CLEARANCES, and with National Fuel Gas Code and local codes.
  • Page 11: Specifications For

    Internet Version for Reference Only Venting (Part I) continued- Part I - Venting Specifications for: 48 Gallon (181.6 L) 65 Gallon (246.0 L) NOTE: Properly sized PVC, CPVC, or ABS pipe must be used. This water heater is a power vented appliance and is designed to vent its products of combustion through 3”...
  • Page 12 Internet Version for Reference Only Venting (Part I) continued- TABLE 2 -VENT CONNECTOR LENGTHS FOR 4” (10.2 cm) DIAMETER VENT PIPE Terminating Maximum straight # of 90° Length ft (m) straight Elbows (excl. Length vent term.) 48, 65 gal. ft (m) Through the Wall 85 (25.9) 10 (3.1)
  • Page 13 Internet Version for Reference Only Venting (Part I) continued- THROUGH THE WALL VENTING: (HORIZONTAL VENTING) Cut a 3 1/2 in. (8.9 cm) diameter hole in the wall at the point where the vent connector is going to pass through the wall. Use the proper cement to secure the 90°...
  • Page 14 Internet Version for Reference Only Venting (Part I) continued- THROUGH THE ROOF VENTING: (VERTICAL VENTING) Cut the necessary holes through the roof and ceiling and install the vent connector as shown in Figure 4. Make sure that the installation meets the local codes and/or The National Fuel Gas Code ANSI Z223.1 (Latest Edition) or CGA/CAN B149 Installation Code (latest edition).
  • Page 15 Internet Version for Reference Only Venting (Part I) continued- THROUGH THE WALL VENTING WITH LOW GROUND CLEARANCE: When venting cannot exit through the wall at a height greater than or equal to 12” (30.5 cm) above the ground, or anticipated snow level, the installation must be modified as shown below (see Figure 5).
  • Page 16 Internet Version for Reference Only Venting (Part I) continued- TABLE 3 3” (7.6 cm) VENT CONNECTOR LENGTHS FROM INSIDE WALL FOR LOW GROUND CLEARANCE INSTALLATIONS Terminating # of Max Straight Elbows Length ft (m) straight Length 48,65 gal. ft (m) 55 (16.8) 5 (1.5) (2) 90°...
  • Page 17: Specifications For 40 Gal (151.4 L) 50 Gal (189.2 L)

    Internet Version for Reference Only Part II - Venting Specifications for: 40 Gallon (151.4 L) 50 Gallon (189.2 L) This water heater is a power vented appliance and is designed to vent its products of combustion through 2” (5.1 cm) or 3” (7.6 cm) diameter Schedule 40 (solid or cellular core) vent pipe to the outdoors.
  • Page 18 Internet Version for Reference Only Venting (Part II) continued- TABLE 6 VENT CONNECTOR LENGTHS FOR 3” (7.6 cm) DIAMETER VENT PIPE Terminating Max straight Min straight # of 90° Elbows Length Length (excluding vent ft (m) ft (m) terminal) Through the Wall 115 (35) 10 (3.1) Through the Wall...
  • Page 19 Internet Version for Reference Only Venting (Part II) continued- IMPORTANT All of the Venting connections must be leak checked with a soap and water solution upon initial start up of the water heater. Any leaks must be repaired before continuing operation of the water heater. NOTE: Properly sized PVC, CPVC or ABS pipe must be used.
  • Page 20 Internet Version for Reference Only Venting (Part II) continued- THROUGH THE ROOF VENTING: (VERTICAL VENTING) Cut the necessary holes through the roof and ceiling and install the vent connector as shown in Figure 8. Make sure that the installation meets the local codes and/or The National Fuel Gas Code ANSI Z223.1 (Latest Edition) or CGA/CAN B149 Installation Codes (latest edition).
  • Page 21 Internet Version for Reference Only Venting (Part II) continued- THROUGH THE WALL VENTING WITH LOW GROUND CLEARANCE: When venting cannot exit through the wall at a height greater than or equal to 12” (30.5 cm) from the ground or from the anticipated snow level, then the installation must be modified as shown below (see Figure 9).
  • Page 22 Internet Version for Reference Only Venting (Part II) continued- TABLE 7 2” (5.1 cm) VENT PIPE LENGTHS FROM INSIDE WALL FOR LOW GROUND CLEARANCE INSTALLATIONS Terminating # of Max straight Min straight Elbows Length ft (m) Length ft (m) 45 (13.7) 2 (.6) (2) 90°...
  • Page 23: Vent Pipe Preparation And Joining

    Internet Version for Reference Only VENT PIPE PREPARATION AND JOINING Most failures in vent systems result from improper preparation and joining of pipe and fittings. The guidelines below must be followed when installing the venting system. If you have any question about the application or installation of the venting system, contact the vent pipe manufacturer, supplier, or your plumbing professional.
  • Page 24 Internet Version for Reference Only Vent Pipe Preparation and Joining (continued)- d) Cementing must be done quickly to avoid over-drying before joining. Apply one coat to the outside end of the pipe at a width slightly greater than the depth of the socket. ii) Apply a coat around the inside of the fitting socket.
  • Page 25: Combustion Air Supply

    Internet Version for Reference Only Combustion Air Supply WARNING Liquefied petroleum gases/propane gas are heavier than air and will remain at floor level if there is a leak. Basements, crawl spaces, closets and areas below ground level will serve as pockets for accumulation of leaking gas. Before lighting, smell all around the appliance area for gas.
  • Page 26 Internet Version for Reference Only Installation (Combustion Air Supply) continued- All Air From Inside the Building: The confined space must be provided with two permanent openings communicating directly with an additional room(s) of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space.
  • Page 27: Water Connections

    Internet Version for Reference Only Water Connections Note: BEFORE PROCEEDING WITH THE INSTALLATION, CLOSE THE MAIN WATER SUPPLY VALVE. After shutting off the main water supply, open a faucet to relieve the water line pressure to prevent any water from leaking out of the pipes while making the water connections to the water heater.
  • Page 28 Internet Version for Reference Only WARNING For protection against excessive temperatures and pressure, install temperature and pressure protective equipment required by local codes, but not less than a combination temperature and pressure relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements of the Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANS Z21.22 or the Standard CAN1-4.4.
  • Page 29 Internet Version for Reference Only Installation (Water Connections) continued- WARNING Hydrogen gas can be produced in an operating water heater that has not had water drawn from the tank for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable. To prevent the possibility of injury under these conditions, we recommend the hot water faucet to be open for several minutes at the kitchen sink before you use any electrical appliance which is...
  • Page 30: Gas Connections

    Internet Version for Reference Only Gas Connections The gas supply lines must meet all requirements of the National Fuel Gas Code (ANSI Z223.1-Latest Edition), or in Canada CAN/CGA B149.1 Natural Gas Installation Code (Latest Edition) or CAN/CGA B149.2 Propane Installation Code (Latest Edition). The minimum permissible gas supply pressure for the purpose of input adjustment is one (1.0) inch (0.25 kPa) water column above the operating manifold pressure.
  • Page 31: Electrical Connections

    Internet Version for Reference Only Electrical Connections All electrical wiring and connections must be in accordance with the National Electric Code ANSI/NFPA No. 70 (latest edition), or the Canadian Electrical Code C22.1 (latest edition) and any local codes which may apply. The water heater must be electrically grounded.
  • Page 32: Wiring Diagram

    Internet Version for Reference Only Electrical Connections (Figure 10) continued- Figure 10...
  • Page 33: General Operation

    Internet Version for Reference Only GENERAL OPERATION WARNING Water heaters are heat producing appliances. To avoid damage or injury there must be no materials stored against the water heater or vent-air intake system, and proper care must be taken to avoid unnecessary contact (especially by children) with the water heater and vent-air intake system.
  • Page 34: Lighting And Shutdown Instructions

    Internet Version for Reference Only General Operation continued- Lighting and Shutdown instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A.
  • Page 35: Thermostat Adjustment

    Internet Version for Reference Only Thermostat Adjustment The thermostat dial is adjusted to it’s lowest setting when shipped from the factory. When adjusting the thermostat, it should be remembered that lower temperature settings are more energy efficient. To adjust the thermostat turn the dial clockwise until the minimum acceptable temperature is set.
  • Page 36: Burner Flame Check

    Internet Version for Reference Only Burner Flame Check Cast Iron Burner: At the time of installation and at periodic intervals (not more than 6 months), a visual check of the main burner and pilot flames should be made to determine if they are burning properly. For ideal operation, the gas and air must be properly proportioned.
  • Page 37: Maintenance

    Internet Version for Reference Only MAINTENANCE WARNING Water heaters are heat producing appliances. To avoid damage or injury there must be no materials stored against the water heater or vent-air intake system, and proper care must be taken to avoid unnecessary contact (especially by children) with the water heater and vent-air intake system.
  • Page 38 Internet Version for Reference Only Maintenance continued- 6. Annually remove the inner door and main burner assembly to clean orifices and related parts of any dirt or other foreign material. Inspect the burner ports for obstructions or debris and clean with a wire brush as needed. Wire brush and/or vacuum clean the combustion chamber as needed to remove scale deposits and debris.
  • Page 39 Internet Version for Reference Only Maintenance (continued)- WARNING When lifting lever of the combination temperature and pressure relief valve, hot water will be released under pressure. Be careful that any released water does not result in bodily injury or property damage. 7.
  • Page 40 Internet Version for Reference Only Maintenance (continued)- CAUTION FOR YOUR SAFETY. DO NOT ATTEMPT REPAIR OF COMBINATION GAS CONTROL, BURNERS OR GAS PIPING. REFER REPAIRS TO A QUALIFIED SERVICE TECHNICIAN. Contact your supplier or plumbing professional for replacement parts or contact the company at the address given on the rating plate of the water heater.
  • Page 41: Troubleshooting

    Internet Version for Reference Only TROUBLESHOOTING LED Status Control Status Probable Cause None (LED not on or Electrical power not Control power switch in “OFF” position. flashing) present. Supply voltage interuppted. Stand-by mode, One short flash every Thermostat is satisfied Temperature demand is satisfied (no call for heat).
  • Page 42 Internet Version for Reference Only Troubleshooting continued- LED Status Control Status Probable Cause 1. Unstable pilot. Pilot flame 2. Pilot tube blocked or restricted. Six flashes-three extinguished. 3. Oxidation build up on pilot electrode. flashes, three second System resets after 5 4.
  • Page 43: Parts List Drawing

    Internet Version for Reference Only PARTS LIST DRAWING PARTS LIST PART NAME AND DESCRIPTION 1. Blower Assembly 13. Air Shutter (Cast Iron Only) 2. Temp. Switch 14. T & P Relief Valve Opening 3. Pressure Switch 15. Pilot Assembly 4. Flue Baffle 16.
  • Page 44: Space Heating

    Internet Version for Reference Only THE FOLLOWING INSTRUCTIONS ARE FOR INSTALLATION OF: GAS WATER HEATERS SUITABLE FOR WATER (POTABLE) HEATING AND SPACE HEATING 1. All piping components connected to this water heater for space heating applications must be suitable for use with potable water. In Massachusetts, space heating piping length must not exceed 50 feet.

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