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Components
The Smart Camera People
Hardware Documentation
VC20XX Smart Cameras
VC2028,VC2038, VC2038/E,
VC2048/E,VC2065, VC2065/E,
VC2065/C, VC2065/EC,
VC2066, VC2066/E
VC2068, VC2068/E
Revision 1.1, February 2005
Document name: VC20XX_HW.pdf
© Vision Components GmbH Ettlingen, Germany
Vision

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Summary of Contents for Vision Components VC20 Series

  • Page 1 Vision Components The Smart Camera People Hardware Documentation VC20XX Smart Cameras VC2028,VC2038, VC2038/E, VC2048/E,VC2065, VC2065/E, VC2065/C, VC2065/EC, VC2066, VC2066/E VC2068, VC2068/E Revision 1.1, February 2005 Document name: VC20XX_HW.pdf © Vision Components GmbH Ettlingen, Germany...
  • Page 2 Foreword and Disclaimer This documentation has been prepared with most possible care. However Vision Components GmbH does not take any liability for possible errors. In the interest of progress, Vision Components GmbH reserves the right to perform technical changes without further notice.
  • Page 3: Table Of Contents

    Technical Specifications VC2038/E Technical Specifications VC2048/E Technical Specifications VC2065 Technical Specifications VC2065/C Technical Specifications VC2065/E Technical Specifications VC2065/EC Technical Specifications VC2066 6.10 Technical Specifications VC2066/E 6.11 Technical Specifications VC2068 6.12 Technical Specifications VC2068/E Accessories © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 4 Connecting the external trigger and the VC keypad CE Compliance of VC20XX Smart Cameras CE Declaration of Compliance Programming Appendix A: Blockdiagram VC20XX Smart Cameras Appendix B: Housing Dimensions VC20XX Smart Cameras Index © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 5: General Information

    For more complex control tasks, the cameras can be connected to a PLC. This documentation describes the camera hardware. However, in many cases the software documentation is decisive. For this, please consult the software manuals. © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 6: Overview Camera Types

    17 Hz full Frame, 34 Hz 2x Binning 25 Hz full Frame 40 Hz full Frame 45 Hz full Frame 110 Hz full Frame Color 16 MB Multimedia Card SVGA (800x600 Pixel) output, noninterlaced SXVGA (1280x1024 Pixel) output, noninterlaced © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 7 1) The use of the VC2028 is recommended for imaging static (non moving) objects only. 2) If ordering a camera with Ethernet interface please add the suffix "/E" to the camera name (i.e. VC38/E, VC2065/EC). 3) Dimension of housing VC2048: 111x80x36 + mounting plate, weight: 516g © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 8: Basic Structure

    Its high speed 16-channel DMA controller gives additional performance. The DSP uses fast external SDRAM as main memory. A flash EPROM and a built-in multi-media card provide non- volatile memory. Appendix A: Blockdiagram VC20XX Smart Cameras. © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 9: Boards

    Power supply, PLC interfaces 3.1 Sensor Boards Camera Type Sensor Board VC2028 C6SEN084 VC2038 C6SEN084 VC2038/E C6SEN084 VC2048/E C6SEN311 VC2065 C6SEN415 VC2065/E C6SEN415 VC2065/C C6SEN415 VC2065/EC C6SEN415 VC2066 C6SEN204 VC2066/E C6SEN204 VC2068 C6SEN205 VC2068/E C6SEN205 © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 10: C6Sen084

    CCD processors providing CDS, programmable gain and offset, auto black level compensation and 10 bit AD-conversion The diverse features of this board (high-speed and low-speed shutter, external trigger, etc.) are configured via software. © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 11: C6Sen205

    18,36,72, µsec then steps of 36 microseconds up to 20 sec • 112fps @ 640x480 !!! • CCD processors providing CDS, programmable gain and offset, auto black level compensation and 10 bit AD-conversion © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 12: C6Sen415

    RAS commands. A flash EPROM and a built-in multi-media card provide for non-volatile memory. Most of the I/O functions (graphics display, video capture, etc.) are performed by Vision Components' proprietary DMA Hardware without overhead for the CPU.
  • Page 13: Dac Board

    UART and driver for RS232 (Ethernet versions : Ethernet PHY) • UART receiver for VC Keypad (9600 baud) • Trigger In/Out signals • PLC communication interface • Status & Control Register • Interrupt controller for CPU • DMA Controller © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 14: Power Board

    DC/DC converter, to avoid common ground loops and electromagnetic interference. A reverse-voltage protection diode protects the camera in case the supply voltage poles are swapped. An I/O processor performs PLC I/O , and also monitors PLC voltage failures and overcurrent. © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 15: Plc I/O Signals

    40 V can destroy the inputs Type: galvanically separated by optocoupler (PLC communication interface) Input current: 1 mA @ 24V Threshold value: 14 V Internal signal delay: 100 µsec (signal) + 0..200 µsec (polling) + DSP interrupt latency © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 16: Output Signals

    5mA @ 3V / 11mA @ 5V limiting resistor: built in, 330 Ohm knee voltage: 1.5 V reverse voltage protection: shunt diode switching delay: max. 2µsec + interrupt latency 330 R Trig. In+ yellow cable Trig. In- green cable © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 17 VC20XX_HW.pdf – Hardware Documentation VC20XX Smart Cameras Technical data of trigger output: output voltage: max. 7V output current: max. 50mA pull-up resistor: none, external resistor required © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 18: Camera Plug Assignments

    They Keypad IN operates with 3.3V TTL @9600 baud / 8 / N / 1 5.2 Pin Assignment for the I/O Plug Rear view: (pin) Signal 24V IN / Cam GND IN (common) 24V IN/ PLC 24V IN/ PLC OUT0 OUT1 OUT2 OUT3 © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 19: Pin Assignment For The Rs232 (V24)

    Signal 5.5 Pin Assignment for the XGA/SVGA Video Output rear view (jack): Signal G GND G Out R GND R Out VS GND VS Out HS GND B GND B Out HS Out © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 20: Technical Specifications Vc20Xx Smart Cameras

    RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 45.072 kHz Vertical frequency: 67.68 Hz Resolution SVGA: 600x800 Pixel frequency: 46.875 MHz Use VC2038 instead of VC2028 for imaging moving objects. © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 21: Technical Specifications Vc2038

    Serial interface: V24 (RS232) max. 115200 baud Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 45.072 kHz Vertical frequency: 67.68 Hz Resolution SVGA: 600x800 Pixel frequency: 46.875 MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 22: Technical Specifications Vc2038/E

    4x400 mA Ethernet interface: 100 MBit Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 45.072 kHz Vertical frequency: 67.68 Hz Resolution SVGA: 600x800 Pixel frequency: 46.875 MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 23: Technical Specifications Vc2048/E

    4x400 mA Ethernet interface: 100Mbit Ethernet Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 45.072 kHz Vertical frequency: 67.68 Hz Resolution SVGA: 600x800 Pixel frequency: 46.875 MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 24: Technical Specifications Vc2065

    Serial interface: V24 (RS232) max. 115200 baud Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 45.072 kHz Vertical frequency: 67.68 Hz Resolution SVGA: 600x800 Pixel frequency: 46.875 MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 25: Technical Specifications Vc2065/C

    Serial interface: V24 (RS232) max. 115200 baud Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 45.072 kHz Vertical frequency: 67.68 Hz Resolution SVGA: 600x800 Pixel frequency: 46.875 MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 26: Technical Specifications Vc2065/E

    4x400 mA Ethernet Interface 100Mbit Ethernet Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 45.072 kHz Vertical frequency: 67.68 Hz Resolution SVGA: 600x800 Pixel frequency: 46.875 MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 27: Technical Specifications Vc2065/Ec

    4x400 mA Ethernet interface: 100Mbit Ethernet Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 45.072 kHz Vertical frequency: 67.68 Hz Resolution SVGA: 600x800 Pixel frequency: 46.875 MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 28: Technical Specifications Vc2066

    4x400 mA Serial interface: V24 (RS232) max. 115200 baud Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 64kHz Vertical frequency: 60Hz Resolution SXGA: 1280x1024 Pixel frequency: 125MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 29: Technical Specifications Vc2066/E

    4 inputs / 4 outputs, optically decoupled 24 V, outputs 4x400 mA Ethernet Interface: 100 Mbit Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 64Khz Vertical frequency: 60Hz Resolution SXGA: 1280x1024 Pixel frequency: 125MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 30: Technical Specifications Vc2068

    4x400 mA Serial interface: V24 (RS232) max. 115200 baud Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 64kHz Vertical frequency: 60Hz Resolution SXGA: 1280x1024 Pixel frequency: 125MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 31: Technical Specifications Vc2068/E

    4 inputs / 4 outputs, optically decoupled 24 V, outputs 4x400 mA Ethernet interface: 100 Mbit Video output: RGB, 3x75 Ohm, 1 Vpp, SVGA output, HSYNC, VSYNC separate Horizontal frequency: 64kHz Vertical frequency: 60Hz Resolution SXGA: 1280x1024 Pixel frequency: 125MHz © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 32: Accessories

    Equipped on one end with a Hirose plug, length 5m, 10m or 25m 7.2 RS232(V24) Cable Equipped on one end with a Hirose plug, length 5m, 10m or 25m Please order "with 2nd connector", if you need a DSUB9 connector at the other end © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 33: Ethernet Patch Cable

    VS GND gray shield Equipped on one end with a Hirose plug, length 5m, 10m and 25m. Please order "with 2nd connector", if you need an DSUB15 connector at the other end. © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 34: Power Adapter

    1x HR10A-7P-6P 2x HR10A-7J-6S Signal HR...6P / Pin Nr. cable color 1. HR10A-7J-6S 2. HR10-A7-J6S Pin Nr. Pin Nr. white brown Trig In green Trig InP yellow Trig Out gray RS IN pink © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 35: Connecting The Camera

    24V PLC 24V power supply 24V PLC blue/pink 24V power supply GND IN com. black GND power supply This option does not provide shutdown. Programmer must implement their own procedures for fail-safe operation. © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 36: Dual Voltage, With Or Without Plc Signals, Shutdown

    The backup voltage must be able to supply specified voltage for a period of at least 100 msec. The following example circuit may help to understand the principle: to camera from power supply 24V PLC 24V PLC 24V backup capacitor 10000 µ F © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 37: Connecting The Rs232 Interface

    8.4 Connecting the VC keypad The VC keypad C6 can be connected directly to the Trigger/Keypad ("Trig.") Plug. Please order the 5V version (VC keypad C6) of the keypad. For details see : VC Keypad C6 © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 38: Connecting The External Trigger

    You may wish to connect both the keypad and the external trigger at the same time. In this case you should use a special, short Y-cable with 1:1 connections of all the pins. You may then proceed as mentioned in Connecting the VC keypad Connecting the external trigger © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 39: Ce Compliance Of Vc20Xx Smart Cameras

    The following standards were utilized in judging the electromagnetic compatibility of this product: EN 50081-2 : 1993 EN 50082-2 : 1993 This declaration is submitted by Mr. Michael Engel, owner of the company named below © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 40 VC20XX_HW.pdf – Hardware Documentation VC20XX Smart Cameras for the manufacturer Vision Components Ottostr. 2 76275 Ettlingen Karlsruhe, 01.11.2003 .......... (legal signature) Enclosures: schematic diagrams mechanical drawings (outside dimensions) Records of tests conducted by the certified test laboratory © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 41: Programming

    JPEG image compression compression and decompression of images according to JPEG standards Measurement library *) Subpixel sampling, compensation of optical properties and diffraction effects, auto-focus, best straight line, best circle *) in preparation © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 42: Appendix A: Blockdiagram Vc20Xx Smart Cameras

    VC20XX_HW.pdf – Hardware Documentation VC20XX Smart Cameras Appendix A: Blockdiagram VC20XX Smart Cameras © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 43: Appendix B: Housing Dimensions Vc20Xx Smart Cameras

    VC20XX_HW.pdf – Hardware Documentation VC20XX Smart Cameras Appendix B: Housing Dimensions VC20XX Smart Cameras The housing of the VC2048 has 15mm deep cooling fins left and right of the camera body, making it 80mm wide. © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 44: Index

    DAC Board ............7 overview ............ 14 General Information.........1 Technical Specifications I/O-Plug VC2028 ............. 15 Plug Assignment ........11 VC2038 ............. 16 Input Signals............9 VC2038/E ..........16 Keypad............24 VC2048/E ..........17 Plug Assignment ........11 VC2065 ............. 18 © 1996-2005 Vision Components GmbH Ettlingen, Germany...
  • Page 45 Technical Specifications ......15 Technical Specifications......22 VC2038 VC2068/E Technical Specifications ......16 Technical Specifications......22 VC2038/E Video Output Technical Specifications ......16 Plug Assignment ........13 VC2048/E Y-cable............27 Technical Specifications ......17 Y-Cable ............31 © 1996-2005 Vision Components GmbH Ettlingen, Germany...

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