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A.J.Antunes roundup VCT-2010 Owner's Manual

Vertical contact toaster
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ManufaCTuring
nuMbers:
9 2 10 3 12
Vertical contact
toaster
C
US
CM
Model VCT-2010
P/N 1011097 Rev. A 03/12
owner
s Manual
'

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Summary of Contents for A.J.Antunes roundup VCT-2010

  • Page 1 ManufaCTuring nuMbers: 9 2 10 3 12 Vertical contact toaster Model VCT-2010 P/N 1011097 Rev. A 03/12 owner s Manual ’...

  • Page 2: Table Of Contents

    Vertical contact toaster table Of cOntents Owner Information .............2 Error Codes .............10 General ..............2 maintenance .............. 11 Warranty Information ..........2 Daily .................11 Owner information (continued) .........3 Replacing the Release Sheet (Every 3-5 Weeks) ...12 Service/Technical Assistance ........3 Replacing the Belt Wraps (Every 2–4 Mo.) .....12 specifications .............5 Checking the Conveyor Belt Chains Dimensions ..............5...

  • Page 3: Owner Information (Continued)

    Vertical contact toaster Owner InfOrmatIOn (continued) service/technical assistance Refer to the service agency directory included with your unit. If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency Authorized Service Agency. Name: Fill in the information below and have it handy when Phone No.:...
  • Page 4 Vertical contact toaster ImpOrtant safety InfOrmatIOn In addition to the warnings and cautions in this manual, use evenly before installing belt wrap pin. the following guidelines for safe operation of the unit: • failure to use release sheets may result in dam- age to the equipment and loss of warranty cover- • Read all instructions before using equipment.

  • Page 5: Specifications

    Vertical contact toaster specIfIcatIOns Dimensions electrical ratings model & Volts watts amp. mfg. no. VCT-2010 9210312 3300 15.8 electrical cord & plug configurations model & Description configuration mfg. no. Power Cord VCT-2010 Assembly 9210312 20 Amp, 250 Volt Right Angle model &...
  • Page 6 Vertical contact toaster specIfIcatIOns (continued) Heat Shield Butter Wheel Butter Pan Release Sheet Conveyor Conveyor Butter Wheel Belt Cover (rear) Heated Base Chain Belt Wrap Conveyor Roller Cover (Front) Tensioner Control Panel Bun Chute and Power Switch P/N 1011097 Rev. A 03/12 A.J.

  • Page 7: Installation

    Vertical contact toaster InstallatIOn assembling the Unit Unpacking nOte: the factory has pre-installed a release 1. Remove the unit and all packing materials from sheet over the platen (figure 1). Verify that it is shipping carton. properly in place before proceeding. 2.

  • Page 8: Operation

    Vertical contact toaster OperatIOn Operating Instructions recOmmenDeD temperatUres Recommended temperature setting for the Platen nOte: the unit includes bun thickness heater is 540°F (282°C). Adjustment Controls (Figure 3) which are factory set to 4 for heel and 6 for crown. these controls Recommended temperature setting for the Auxiliary Air are secured by a cover.
  • Page 9 Vertical contact toaster OperatIOn (continued) “Heat On” LED will blink on/off during warm-up and when either temperatUre cOntrOl panel platen or auxiliary air heaters are calling for heat. nOte: the term “setpoint temperature” refers to the desired temperature setting. SP - P To display the actual Platen temperature—providing it is over 440°F (227°C)—press the temp Up button. ˚F ˚F ˚C...

  • Page 10: Error Codes

    Vertical contact toaster OperatIOn (continued) safety features err 009: _NO_INTERLOCK_INPUT hI-lImIt reset bUttOn err 010: ERR_INVALID_DIP_SWITCH err 011: ERR_NO_TMP75- refers to an on-board circuit not A Hi-Limit Control turns off electrical power to the working. Contact Service: Replace Control Board. heater and control circuits if the unit overheats. To reset the control, allow 10-15 minutes for the unit to cool, then locate the Reset Button at the rear of the unit.

  • Page 11: Maintenance

    Vertical contact toaster maIntenance warnInG with a clean towel dampened with Multipurpose turn the power off, unplug the power cord, and Detergent Solution immediately followed by a sec- allow the unit to cool down 30 minutes before per- ond clean towel dampened with sanitizer. forming any service or maintenance. 8.

  • Page 12: Replacing The Release Sheet (Every 3-5 Weeks)

    Vertical contact toaster maIntenance (continued) replacing the release sheet (every 3-5 Belt weeks) Wrap nOte: Depending on toaster usage and on how well it is cleaned daily, the release sheet should last between 21–35 days. 1. Remove and discard the Release Sheet. Belt Wrap Flap (Down) 2.

  • Page 13: Checking The Conveyor Belt Chains (Every 3-6 Months)

    Vertical contact toaster maIntenance (continued) checking the conveyor belt chains 2. Remove the Butter Wheel assembly, Bun Chute, and Heat Shield. Remove the cover from the (every 3–6 months) Compression Controls and set the Compression nOte: the bun thickness compression Knobs Control Knobs to 6 & 6.

  • Page 14: Maintenance (Continued)

    Vertical contact toaster maIntenance (continued) 8. Replace the Master Links on both the left and checking the roller tensioners right side of the chain. This connects the two ends (every 3–6 months) of the chain together. measUrInG the rOller tensIOners nOte: the ends of the hooks must point down (figure 13).

  • Page 15: Troubleshooting

    Vertical contact toaster trOUbleshOOtInG Platen Conveyor Safety Interlock Switch Butter Wheel Connector Butter Wheel Receptacle Connector Receptacle Speed Control Rear Auxiliary Front Auxiliary Air Heater Air Heater Transformer Idler Sprocket Auxiliary Relay Digital Potentiometer Platen Relay Drive Sprocket Drive Chain Hi-Limit Control Control...
  • Page 16 Vertical contact toaster trOUbleshOOtInG (continued) warnInG To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel. the unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. live circuits will be exposed. problem possible cause corrective action...
  • Page 17 Vertical contact toaster trOUbleshOOtInG (continued) problem possible cause corrective action Conveyor does not Safety Interlock Switch is not Reposition the Heat Shield properly. turn. activated. Heat Shield is bent or damaged. Replace Heat Shield (P/N 0011528). Damaged or Missing Roller Adjust or replace Roller Tensioner(s). Tensioner(s).
  • Page 18 Vertical contact toaster trOUbleshOOtInG (continued) problem possible cause corrective action Crowns and/or Heels Belt Wraps not being cleaned Clean Belt Wraps as described in the Maintenance must be forced into properly. section of this manual. the toaster. Buns Conveyor Belt Wraps are not tacky/ Clean Belt Wraps.
  • Page 19 Vertical contact toaster trOUbleshOOtInG (continued) problem possible cause corrective action Toaster makes Compression Settings are too tight. Set Compression Settings to the correct (or larger) unusual sounds. setting. Conveyor Belt Wrap is installed Belt Wraps must be installed as described in the incorrectly.
  • Page 20 Vertical contact toaster replacement parts (continued) P/N 1011097 Rev. A 03/12 A.J. Antunes & Co.
  • Page 21 Vertical contact toaster replacement parts (continued) P/N 1011097 Rev. A 03/12 A.J. Antunes & Co.
  • Page 22 Vertical contact toaster replacement parts (continued) 100/104 P/N 1011097 Rev. A 03/12 A.J. Antunes & Co.
  • Page 23 Vertical contact toaster replacement parts (continued) Item part no. Description Qty. Item part no. Description Qty. 0505987 Spring Guide 56 0200293 Base Gasket 8.5” Lg. 0600141 Compression Spring 57 7000542 Rocker Switch Kit 0505967 Spring Support Bracket 58 0505952 Speed Control Cover 0505988 Retainer Plate 59 306P104* Mach.

  • Page 24: Wiring Diagram

    Vertical contact toaster wIrInG DIaGram POWER BUTTER WHEEL 14 GA. AWM-105°C CORD TEMP. PLUG 14 GA. TFE-200°C CONTROL 16 GA. AWM-105°C * 16 GA. TFE-200°C 22 GA. AWM-105°C # 18 GA. AWM-105°C RIGHT LEFT WHT * INTERLOCK SWITCH TERMINAL BLOCK CHASSIS TRANSFORMER 240VAC...

  • Page 25: Notes

    Vertical contact toaster nOtes P/N 1011097 Rev. A 03/12 A.J. Antunes & Co.
  • Page 26 Vertical contact toaster nOtes P/N 1011097 Rev. A 03/12 A.J. Antunes & Co.
  • Page 27 Vertical contact toaster nOtes P/N 1011097 Rev. A 03/12 A.J. Antunes & Co.

  • Page 28: Limited Warranty

    Limited Warranty Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations.

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