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Owner's Manual
for Assembly, Operating & Maintenance of
Model A4CC Country Club Gas Grill
YOU MUST READ THIS OWNER'S MANUAL
BEFORE OPERATING YOUR GAS GRILL.
DANGER
IF YOU SMELL GAS:
1. SHUT OFF GAS TO APPLIANCE
2. EXTINGUISH OPEN FLAMES
3. OPEN LID (IF APPLICABLE)
4. IF ODOR CONTINUES, KEEP AWAY FROM THE
APPLIANCE AND IMMEDIATELY CALL YOUR
GAS SUPPLIER OR FIRE DEPARTMENT.
LEAKING GAS MAY CAUSE FIRE, EXPLOSION,
PERSONAL INJURY, DAMAGE TO PROPERTY, AND
DEATH.
THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY.
P: 814-359-2755
Copyright 2018 Big John Grills & Rotisseries
526 EAST ROLLING RIDGE DRIVE, BELLEFONTE, PA 16823
F: 814-359-2621
WARNING: Follow all leak-check
procedures listed in this manual carefully
prior to operation of this unit. Do this
even if the grill was assembled by a
professional.
WARNING: Do not ignite this grill without
reading the LIGHTING INSTRUCTIONS
first.
WARNING: DO NOT store or use
gasoline or other flammable liquids/
vapors in the vicinity of this grill.
An LP Cylinder not connected for use
should not be stored in the vicinity of this
unit.
sales@bigjohngrills.com
www.bigjohngrills.com
1

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Summary of Contents for BIG JOHN Country Club A4CC

  • Page 1 DEATH. unit. THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY. 526 EAST ROLLING RIDGE DRIVE, BELLEFONTE, PA 16823 P: 814-359-2755 F: 814-359-2621 sales@bigjohngrills.com Copyright 2018 Big John Grills & Rotisseries...
  • Page 2: Table Of Contents

    8. CLEANING & CARE INSTRUCTIONS Page 11 9. PARTS LIST Page 12 & 13 10. ACCESSORY LIST Page 14 11. TROUBLESHOOTING GUIDE Page 15 & 16 12. WARRANTY Page 17 13. WARNINGS Page 18 Copyright 2018 Big John Grills & Rotisseries...
  • Page 3: Propane Safety - General

    All tanks used on Big John Grills equipment must be a minimum of 30 lb. size.  Tanks larger than 100 lbs. in size may require a POL for connection. Please call a Big John  Customer Service Representative if you are using a 100 lb. propane tank.
  • Page 4: Propane Safety - Cylinder

    Always store propane cylinders in a secure, cool/dry place in the upright position.  Never store propane cylinders in a vehicle of any kind and or anywhere the temperatures can reach  125° F. Copyright 2018 Big John Grills & Rotisseries...
  • Page 5 Spray Soapy Water on All Propane Connections between Cylinder Valve and Unit to Test for Leaks Cylinder Valve to QCC Connection Hose to Regulator Connection Hose to Unit Connection Lime Green QCC to Regulator Connection Copyright 2018 Big John Grills & Rotisseries...
  • Page 6: Propane Safety - Qcc

    8. Inspect each connection and length of hose for any bubbles being produced 9. If bubbles are detected (bubbles indicate gas is escaping), turn off propane tank and call Big John Grills to order replacement parts. Do not go to your local hardware store.
  • Page 7: General Information

    GENERAL INFORMATION Thank you for purchasing a Big John Country Club Gas Grill! We take pride in producing and selling equipment made right here in America and are pleased that you recognized the quality and durability of our products. Your new grill is a commercial grade, outdoor piece of cooking equipment. With this unit, you will be able to cook a variety of foods quickly and easily.
  • Page 8: Assembly Instructions

    Locate coupler on opposite side of cart. ii. Screw threaded stem of caster into coupler iii. Tighten using thin wrench of caster wrench purchased from Big John Grills 3. Remove all packing materials, tape, protective laser paper (can be white, gray, or clear in color) from stainless, and plastic coverings.
  • Page 9: Set-Up Instructions

    10. TO TURN OFF GRILL: Simply turn all of the control knobs to the OFF position (parallel to the work shelf with all knob ends turned to the left), close main cylinder valve, and disconnect the propane cylinder. Copyright 2018 Big John Grills & Rotisseries...
  • Page 10: Operating Instructions

    NEVER turn grill off by closing cylinder valve first. 9. Wait approximately 10-15 minutes before attempting to clean or coat grates with vegetable oil. You want to give the lava rock enough time to cool down otherwise flare-ups may occur. Copyright 2018 Big John Grills & Rotisseries...
  • Page 11: Cleaning & Care Instructions

    3. How to clean the control valve orifice: a. Turn off gas and completely disconnect grill from gas source. b. Use small wire, needle or pipe cleaner to gently wipe away any debris from orifice. Copyright 2018 Big John Grills & Rotisseries...
  • Page 12: Parts List

    4” Swivel Caster with Brake 102344 Caster Wrench 302267 8” Wheel 1/2”, No Bolt Included 800172 Bolt for 8” Wheel 800173 Nut for 8” Wheel 302215 Caster Socket for Country Club Grills http://www.bigjohngrills.com/categories/a4parts Copyright 2018 Big John Grills & Rotisseries...
  • Page 13 PARTS SCHEMATIC http://www.bigjohngrills.com/categories/a4parts Copyright 2018 Big John Grills & Rotisseries...
  • Page 14 SG-2; 15” x 30” Steel Griddle with 2 Handles (Sits Directly on Cooking Grates) 301106 SG-1; 15” x 16” Steel Griddle with 1 Stay-Cool Handle (Sits Directly on Cooking Grates) 302205V Stainless Steel Vegetable Grate http://www.bigjohngrills.com/pages/gasgrillaccessories Copyright 2018 Big John Grills & Rotisseries...
  • Page 15: Troubleshooting Guide

    8. Inspect each connection and length of hose for any bubbles being produced 9. If bubbles are detected (bubbles indicate gas is escaping), turn off propane tank and call Big John Grills to order replacement parts. Do not go to your local hardware store.
  • Page 16 If you are not, please call Big John Grills to purchase a replacement regulator. 1. Check that you are using at least a 30 lb. propane tank as most Big John equipment requires a minimum of a 30# propane tank due to the BTU draw. Use of 20 lb. cylinders is only acceptable for an appliance with a BTU draw of 60,000 BTU’s or less.
  • Page 17 WARRANTY INFORMATION Big John Corporation provides a warranty, to the original purchaser, for all Big John finished units for a period of 1 year from the date of sale. Any unit, or part thereof returned, freight prepaid, to our Sales &...
  • Page 18: Warnings

    If you wish to change your unit from LP to NG or vice versa,  Do not store extra liquid propane cylinders within the vicinity please call a Big John Customer Service Agent to obtain of this product. required parts.
  • Page 19 This Page Intentionally Left Blank Copyright 2018 Big John Grills & Rotisseries...

Table of Contents