Related Manuals for Kleinn Air Horns RNGR-102-1/220
Summary of Contents for Kleinn Air Horns RNGR-102-1/220
- Page 1 RNGR-102-1/220 INSTALLATION MANUAL REV: IR 02/15/2022 © Kleinn Air Horns 2021, All Rights Reserved PO Box 91278 Tucson, AZ 85752 Phone: (520) 579-1531 Web: https://www.kleinn.com...
- Page 2 RNGR-102-1/220 Installation & Operation Manual This digital PDF is interactive Please save ink and paper… Open interactive manual using Adobe Reader ® on PC, Mac, and smart devices Go to Table of Contents REV: IR 02/15/2022...
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Page 3: Table Of Contents
RNGR-102-1/220 Installation & Operation Manual Table of Contents How to Use This Manual .............................5 Interactive Manual Using Adobe Reader....................5 Your SKU Number & this Manual ....................... 5 1.2.1 RNGR-102-1/220..........................5 1.2.2 Warranty Registration ........................5 Illustration/Photo Details & Orientation ....................6 Safety First ................................6... - Page 4 RNGR-102-1/220 Installation & Operation Manual Assemble Air Horn Driver to Horn Bracket .................................. 21 On-Vehicle Assembly, Mechanical ........................22 Install Air Tank on Vehicle ........................22 Install Air Compressor on Vehicle ......................23 Install Horns on Vehicle ..........................24 Route Air Hose and Install Remote Quick-Connect Coupler ..............25 On-Vehicle Electrical Installation ........................
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Page 5: How To Use This Manual
1.2 Your SKU Number & this Manual This manual covers the installation, testing, and operation of following SKU part numbers 1.2.1 RNGR-102-1/220 NOTE: Illustrations and pictures contained herein may represent only one kit part number. Where critical differences exist between kits, (i.e., different parts, orientation, mounting points, etc.) additional text, or necessary graphics are provided to minimize confusion. -
Page 6: Illustration/Photo Details & Orientation
RNGR-102-1/220 Installation & Operation Manual 1.3 Illustration/Photo Details & Orientation This manual may use digitally created illustrations and/or actual photos of example vehicle. These graphics may not include exact items found on your vehicle (i.e., electrical wiring, fuel lines, body panels, etc.). Illustrations typically will be missing details and are for clarity to show critical mounting locations and orientation on vehicle. -
Page 7: Application Chart
RNGR-102-1/220 Installation & Operation Manual 3 Application Chart 3.1 Bolt-On Vehicle List RNGR-102-1/220 is a direct-fit bolt-on air horn system for the following vehicles. MODEL YEAR MODEL DRIVE ENGINE BODY TRIM 2019-2021 Ranger NOTE: All vehicles listed may require drilling holes for ground wires and installing switches, based on preference of installed switch locations and wire grounding points. -
Page 8: Installation Overview
RNGR-102-1/220 Installation & Operation Manual 4 Installation Overview 4.1 Kit Layout & System Location(s) RNGR-102-1/220 consists of the following components, located on vehicle as follows: APROX. ITEM DESCRIPTION VEHICLE LOCATION INSTALL TIME 6275RC Air Compressor (102-1 KIT) Passenger-side rear bed pocket 1 hr. - Page 9 RNGR-102-1/220 Installation & Operation Manual Figure 2: Under Vehicle View (Compressor) – Behind Rear Wheel Well (Passenger Side) Figure 3: Under Vehicle View (Horns) – Under Driver Side Seating Area (220 Horns Shown) Go to Table of Contents REV: IR 02/15/2022...
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Page 10: Install Process Outline
Installation & Operation Manual Figure 4: Under Vehicle View (Air Tank) – Behind Rear Wheel Well (Driver Side) 4.2 Install Process Outline For person(s) with prior experience installing RNGR-102-1/220, a reminder of the install steps is provided below: UNPACKAGE KIT (SECTION 1. -
Page 11: Approximate Installation Time
Installation & Operation Manual 4.3 Approximate Installation Time RNGR-102-1/220 is a multi-faceted product consisting of mechanical, electrical, and pneumatic components. For a typical home mechanic, auto enthusiast, or technician installing this kit for first time; a professional installation job with setup and testing of final product, is estimated to take: 5 hrs. -
Page 12: List Of Tools & Supplies
RNGR-102-1/220 Installation & Operation Manual 5 List of Tools & Supplies 5.1 Standard Tool List (Required) 1. Basic mechanic’s 3/8” drive socket sets with extensions • Inch size sockets • Metric size sockets 2. Basic mechanic’s combination wrenches (box/open-end) •... -
Page 13: Parts List
RNGR-102-1/220 Installation & Operation Manual 6 Parts List 6.1 Review Parts List Unpackage and organize kit across a large work area and verify all parts are included, as listed below. Contact Kleinn support with any questions. 1. Review pre-packaged kit items (K_) 2. -
Page 14: Air Fittings & Related Items
RNGR-102-1/220 Installation & Operation Manual 6.3 Air Fittings & Related Items ITEM PART NUMBER DESCRIPTION PICTURE 51414 Comp. Fitting, 1/4" NPT - 1/4" (*QTY 1 for 102-1KIT ONLY) Comp. Fitting, 1/4" NPT – 1/4", 51414L Elbow Adapter, 1/4" NPT – 1/4" NPTF,... -
Page 15: Electrical Components & Related Items
RNGR-102-1/220 Installation & Operation Manual 6.4 Electrical Components & Related Items ITEM PART NUMBER DESCRIPTION PICTURE Terminator – Nickel Plated Remote Horn Button Full Wire Kit, with electrical WIRE KIT connectors and zip ties Wire Loom, Corrugated & Split Loom Pack ½”... -
Page 16: Mounting Brackets & Special Hardware
RNGR-102-1/220 Installation & Operation Manual 6.5 Mounting Brackets & Special Hardware ITEM PART NUMBER DESCRIPTION PICTURE RNGR-100 Compressor Bracket RNGR-201 Tank Bracket, Front RNGR-202 Tank Bracket, Rear RNGR-300 Horn Bracket Go to Table of Contents REV: IR 02/15/2022... -
Page 17: Hardware, Fasteners, & Soft Parts
RNGR-102-1/220 Installation & Operation Manual 6.6 Hardware, Fasteners, & Soft Parts NOTE: Scale images of hardware is illustrated at the end of this manual. ITEM QTY. PART NUMBER / SIZE DESCRIPTION PICTURE (Not to Scale) Hex Bolt, Fully Threaded, 7/16-14 x 1.25”... -
Page 18: Bench Assembly
RNGR-102-1/220 Installation & Operation Manual 7 Bench Assembly Complete the following steps on a bench to prepare for on-vehicle installation. It is recommended to use a thread locker and a torque wrench when tightening fasteners. It is recommended to clean any re-used OEM hardware before re-apply threadlocker and re-installing. -
Page 19: Assemble Air Tank To Tank Brackets
RNGR-102-1/220 Installation & Operation Manual 5. Attach one roll of 1/4" airline to each of the following fittings: 5.1. 51414L fitting for the air compressor inlet (12’) 5.2. 51414 fitting for the horn output (25’) 5.3. 51414 for remote quick-connect (12’) (220KIT ONLY) 7.2 Assemble Air Tank to Tank Brackets... -
Page 20: Assemble Air Compressor To Compressor Bracket
RNGR-102-1/220 Installation & Operation Manual 2. Review included directions in the compressor package pertaining to the remote air filter; select location on vehicle where to mount the air filter, or if desired, filter housing may be secured to included brackets using zip ties. -
Page 21: Disassemble Trumpets From Air Horn Drivers
RNGR-102-1/220 Installation & Operation Manual NOTE: The following instructions listed on Section 7.5 are for the 220KIT ONLY. 102-1KIT, skip this section. 7.5 Disassemble Trumpets from Air Horn Drivers (220KIT ONLY) 1. Remove the air horns and the included hardware from packaging. -
Page 22: On-Vehicle Assembly, Mechanical
RNGR-102-1/220 Installation & Operation Manual 8 On-Vehicle Assembly, Mechanical Complete the following steps on-vehicle using a lift, vehicle ramps, or other safe lifting method. DANGER: Follow all manufacturer’s instructions for safely lifting vehicle; reference owner’s manual. 8.1 Install Air Tank on Vehicle 1. -
Page 23: Install Air Compressor On Vehicle
RNGR-102-1/220 Installation & Operation Manual 8.2 Install Air Compressor on Vehicle 1. Locate the same mounting points for the tank on the passenger side of the vehicle. Circled below. 2. Remove the hardware indicated by the arrows & set aside to be reused. -
Page 24: Install Horns On Vehicle
RNGR-102-1/220 Installation & Operation Manual 8.3 Install Horns on Vehicle 1. Locate the highlighted mounting points circled below underneath the driver’s seat. 2. Remove the hardware indicated by the arrows. Retain this hardware to be reused for installation of the horn bracket. -
Page 25: Route Air Hose And Install Remote Quick-Connect Coupler
RNGR-102-1/220 Installation & Operation Manual NOTE: The following instructions on Section 8.4 are for the 220KIT ONLY. 102-1KIT, skip this section. 8.4 Route Air Hose and Install Remote Quick-Connect Coupler 1. Route airline as desired from compressor to the tank, from the tank to the horns, and to the remote quick connect coupler. -
Page 26: On-Vehicle Electrical Installation
RNGR-102-1/220 Installation & Operation Manual 9 On-Vehicle Electrical Installation CAUTION: Follow all recommended safety precautions for working on vehicle’s electrical system; consult vehicle owner’s manual for further instruction. 9.1 Relay & Fuse Diagram for Air Horn System Figure 20: Suggested Ignition Relay Diagram for Air Horn System... -
Page 27: Disconnect Vehicle Battery(S)
RNGR-102-1/220 Installation & Operation Manual 9.2 Disconnect Vehicle Battery(s) 1. Consult owner’s manual. 9.3 Connect Wires to Fuse & Relay 1. Find a suitable location for supplied fuse and relay. Shown below is an example location under the hood, next to the battery, mounted on the firewall. Use supplied self-tapping screws, as necessary. -
Page 28: Connect Pressure Switch
RNGR-102-1/220 Installation & Operation Manual NOTE: For vehicles with OEM / Factory upfitter switches: If your vehicle is equipped with factory upfitter (i.e., auxiliary) switches, you may elect to use one of them for your Kleinn Air Horn kit. Consult your owner’s manual, or dealership, for further instructions on what wire terminals/fuse block location to use and what programming may be required. -
Page 29: Final Steps & Testing
operate train horns outdoors when persons are near 10 Final Steps & Testing vehicle without adequate hearing protection. 10.1 Reconnect Vehicle Battery(s) 4. Briefly activate the horns by pressing the horn CAUTION: Before connecting the vehicle battery(s), verify all button for one (1) second. Repeat three (3) times wiring is properly connected and no shorts exists. -
Page 30: General Operation
RNGR-102-1/220 Installation & Operation Manual 11 General Operation 11.1 Compressor Operation good practice to quickly ensure fasteners have WARNING: NEVER operate the air compressor above its not moved. MAXIMUM PRESSURE RATING (see label on body). Operation 2. Yearly, or every 12,000 miles, inspect OE wiring, exceeding maximum pressure will damage the compressor tubing, cables, etc. -
Page 31: Warranty Information
1/220/OBA. If you experience any unexpected problems during installation or have problems with any part, please contact Kleinn support. END OF MANUAL © Kleinn Air Horns 2021, All rights reserved. PO Box 91278 Tucson, AZ 85752 Phone: (520) 579-1531 Web: https://www.kleinn.com... -
Page 32: Record Of Revisions
RNGR-102-1/220 Installation & Operation Manual 14 Record of Revisions Date Revision Description Author 10/28/2021 BETA Beta Manual 02/15/2022 Initial Revision Go to Table of Contents REV: IR 02/15/2022... - Page 33 ARE NOT ILLUSTRATED ON THIS SHEET. THIS DOCUMENT IS DESIGNED TO BE VIEWED/PRINTED AT 100% OR 1:1 SCALE. IF PRINTING THIS PAGE, PRINT USING "ACTUAL SIZE" OR 100% SCALE. 2/15/2022 RNGR-102-1/220 HARDWARE RNGR-SCALE_H RANGER ...
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