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Philips PerfectCare Aqua GC8615 Service Manual

Philips PerfectCare Aqua GC8615 Service Manual

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Philips Consumer Lifestyle
Service Manual
Product information
Fast & powerful crease removal
• OptimalTemp
• Continuous steam output: 90 - 120 g/min
• Vertical steam
• Steam pressure: 4 - 6.3 bar
• Steam tip
• Power: 1800 - 2400 W
Easy to use
• Water tank capacity: 2200 - 2500 ml
• Filling and emptying water: Extra large filling hole
• Refill any time
• Heat-up time: 2 min
• Hose storage: Hose storage compartment
• Power cord length: 1.8 m
• Hose length: 1.6 m
• Safe for all fabrics: Even for delicates like silks
• Low water alarm
Calc management
• Suitable for tap water
• Calc clean solution: Easy De-calc
• Calc clean reminder
Published by Philips Consumer Lifestyle
16/03
PerfectCare Aqua and Aqua Upgrade
GC8615
GC8621
GC8616
GC8622
GC8619
GC8623
GC8620
GC8624
GC8625
GC8626
GC8627
Safety Information
• This product meets the requirements regarding
interference suppression on radio and TV.
• After the product has been repaired, it should function
properly and has to meet the safety requirements and
legal regulations as officially laid down at this moment.
Technical information
• Dimension (F-box)
(D x W x H)
• Weight of iron
• Weight of iron + base
Water advice
Suitable for tap water use. Advice to mix with equal
portion of distilled water or use only distilled water if the
tap water is very hard.
Soleplate: Steam Glide
New SteamGlide soleplate is the best Philips soleplate.
It has great scratch resistancy, glides excellent and is easy
to clean.
Printed in the Netherlands
GC8630
GC8635
GC8636
GC8638
GC8640
GC8641
GC8642
: 362 x 270 x 263 mm
: 1 kg
: 4.5 kg
© Copyright reserved
GC8643
GC8644
GC8650
GC8651
GC8652
RI8640
RI8645
Version 1
17-Mar-2016
Subject to modification

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Summary of Contents for Philips PerfectCare Aqua GC8615

  • Page 1 • Safe for all fabrics: Even for delicates like silks • Low water alarm Soleplate: Steam Glide New SteamGlide soleplate is the best Philips soleplate. Calc management It has great scratch resistancy, glides excellent and is easy • Suitable for tap water to clean.
  • Page 2: Technical Information

    Technical information GC8615 - RI8645 OptimalTemp Technology 2.2L fully visible water tank - Al ways deliver 1 perfect setting for all your clothes Large water tank ensures long hours of ironing without thanks to: refi ll of water tank. 1. Cylonic steam chamber 2.
  • Page 3 Product matrix GC8615 - RI8645 GC8622/20 GC8623/20 Model Number GC8621/02 GC8622/21 GC8624/20 GC8623/21 GC8622/97 Power 2400 W 2400 W 2400 W 2400 W Voltage 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz Heat-up time 2 min 2 min 2 min 2 min...
  • Page 4 Product matrix GC8615 - RI8645 GC8640/02 GC8635/02 GC8636/02 GC8638/20 Model Number GC8640/07 GC8635/07 GC8636/97 GC8638/21 GC8640/97 Power 2400 W 2400 W 2400 W 2400 W Voltage 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz Heat-up time 2 min 2 min 2 min...
  • Page 5 Product matrix GC8615 - RI8645 GC8650/02 GC8650/80 Model Number GC8650/81 GC8651/10 GC8652/80 GC8650/86 GC8650/97 Power 2400 W 2400 W 2400 W Voltage 220-240V / 50-60Hz 220-240V / 50-60Hz 220-240V / 50-60Hz Heat-up time 2 min 2 min 2 min OptimalTEMP Steam pressure Up to 6.2 bar Up to 6.2 bar...
  • Page 6 Disassembly advice - Iron GC8615 - RI8645 LIGHT STRIP CAP ASSY 1 Remove Screw B Disassemble INLAY AND LIGHT STRIP ASSY 2 INLAY AND LIGHT STRIP ASSY 2 Disassemble REFLECTOR MOLDED 3 Remove Screw C REFLECTOR MOLDED 3 Disassemble LED MICROSWITCH HOLDER ASSY 4 Disassemble TRIGGER SPRING 5 LED MICROSWITCH HOLDER ASSY 4...
  • Page 7 Disassembly advice - Stand GC8615 - RI8645 FILLING DOOR MOLDED 16 RINSE CAP ASSY 23 REAR LOCK RUBBER 17 SAFETY CAP 24 TRAY RUBBER CAP 18 INOX CLAMP 25 TRAY CAP MOLDED 19 BRAIDED RUBBER HOSE BOILER 26 TRAY PRINTED 20 ELECTROVALVE 27 FRONT LOCK ASSY 21 SPACER TOP 28...
  • Page 8 Disassembly advice - Stand GC8615 - RI8645 POWER BUTTON PRINTED 36 BUTTON FRAME PRINTED 37 POWER BOARD PCB-PUMP 38A SERVICE KIT 38B POWER CORD EU 39 STAND BOTTOM MOLDED 40 Remove Screw N1 - N5 Disassemble WATER TANK ASSY 22 Remove Screw S1 - S3 Disassemble...
  • Page 9 Part lists Iron & Stand GC8615 - RI8645 GC8615/02 GC8615/07 GC8616/30 GC8616/31 Description Service code Service code Service code Service code Light strip cap assy 4239 021 70734 4239 021 70734 Inlay and light strip assy 4239 021 70723 4239 021 70723 4239 021 81721 4239 021 81721 Refl ector molded...
  • Page 10 Part lists Iron & Stand GC8615 - RI8645 GC8616/97 GC8619/30 GC8620/02 GC8620/07 Description Service code Service code Service code Service code Light strip cap assy 4239 021 70734 4239 021 70734 Inlay and light strip assy 4239 021 81721 4239 021 76361 4239 021 70843 4239 021 70843 Refl ector molded...
  • Page 11 Part lists Iron & Stand GC8615 - RI8645 GC8621/02 GC8622/20 GC8622/21 GC8622/97 Description Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4239 021 76351 4239 021 76351 4239 021 76351 Refl ector molded 4239 026 49561 4239 026 49561 4239 026 49561...
  • Page 12 Part lists Iron & Stand GC8615 - RI8645 GC8623/20 GC8623/21 GC8624/20 GC8625/30 Description Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4239 021 76351 4239 021 76351 4239 021 76351 4239 021 76351 Refl ector molded 4239 026 49561 4239 026 49561...
  • Page 13 Part lists Iron & Stand GC8615 - RI8645 GC8626/20 GC8627/30 GC8630/02 GC8630/07 Description 889862620291 889862730290 Service code Service code Service code Service code Light strip cap assy 4239 021 70734 4239 021 70734 Inlay and light strip assy 4239 021 76351 4239 021 81721 4239 021 72873 4239 021 72873...
  • Page 14 Part lists Iron & Stand GC8615 - RI8645 GC8635/02 GC8635/07 GC8636/02 GC8636/97 Description Service code Service code Service code Service code Light strip cap assy 4239 021 70734 4239 021 70734 4239 026 53351 4239 026 53351 Inlay and light strip assy 4239 021 70841 4239 021 70841 4239 021 76361...
  • Page 15 Part lists Iron & Stand GC8615 - RI8645 GC8638/20 GC8638/21 GC8640/02 GC8640/07 Description Service code Service code Service code Service code Light strip cap assy 4239 021 70734 4239 021 70734 Inlay and light strip assy 4239 021 76351 4239 021 76351 4239 021 70722 4239 021 70722 Refl ector molded...
  • Page 16 Part lists Iron & Stand GC8615 - RI8645 GC8640/97 GC8641/30 GC8641/31 GC8642/20 Description Service code Service code Service code Service code Light strip cap assy 4239 021 70734 Inlay and light strip assy 4239 021 70722 4239 021 81721 4239 021 81721 4239 021 76351 Refl ector molded 4239 026 49561...
  • Page 17 Part lists Iron & Stand GC8615 - RI8645 GC8642/21 GC8643/30 GC8643/31 GC8644/30 Description Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4239 021 76351 4239 021 76351 4239 021 76351 4239 021 81721 Refl ector molded 4239 026 49561 4239 026 49561...
  • Page 18 Part lists Iron & Stand GC8615 - RI8645 GC8644/31 GC8650/02 GC8650/80 GC8650/81 Description 889865080530 Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4239 021 76351 4239 021 76361 4239 021 81721 4239 021 76361 Refl ector molded 4239 026 49561...
  • Page 19 Part lists Iron & Stand GC8615 - RI8645 GC8650/86 GC8650/97 GC8651/10 GC8651/10 Description 889865110080 889865110530 Service code Service code Service code Service code Light strip cap assy 4239 021 70734 Inlay and light strip assy 4239 021 76361 4239 021 76361 4239 021 70723 4239 021 81721 Refl ector molded...
  • Page 20 Part lists Iron & Stand GC8615 - RI8645 GC8652/80 GC8652/80 GC8652/80 GC8652/80 Description 889865280010 889865280150 889865280220 889865280290 Service code Service code Service code Service code Light strip cap assy Inlay and light strip assy 4239 021 95061 4239 021 95061 4239 021 95061 4239 021 95061 Refl ector molded...
  • Page 21 Part lists Iron & Stand GC8615 - RI8645 GC8652/80 RI8640/02 RI8640/12 RI8645/82 Description 889865280380 886864002240 886864012240 886864582240 Service code Service code Service code Service code Light strip cap assy 4239 021 70734 4239 021 70734 Inlay and light strip assy 4239 021 95061 4239 021 70722 4239 021 70722...
  • Page 22 Part lists Iron & Stand GC8615 - RI8645 RI8645/84 Description 886864584240 Service code Light strip cap assy Inlay and light strip assy 4239 021 76361 Refl ector molded 4239 026 49561 4239 021 71942 LED microswitch holder assy Trigger spring 4239 014 54961 Trigger molded 4239 026 56692...
  • Page 23 Exploded view - Iron GC8615 - RI8645 Rubber pad Rubber bung E1 E2 23-33...
  • Page 24 Exploded view - Stand (without Carry lock) GC8615 - RI8645 24-33...
  • Page 25 Exploded view - Stand (with Carry lock) GC8615 - RI8645 25-33...
  • Page 26 Exploded view - Stand GC8615 - RI8645 26-33...
  • Page 27 Wiring diagram - Iron GC8615 - RI8645 Trigger micro-switch Iron Thermistor Iron Heater JST eSL 3-way Iron Earth wite-to-wire connector Point Thermal Fuse IRON Mid-air crimp connection Hosecord (to Stand) 27-33...
  • Page 28 Wiring diagram - Stand GC8615 - RI8645 Earth Inter- Pump connection Boiler Earth WA20 : HE (N) Thermistor - Fuse (N) Point WA19 : HE (L) - Fuse (L) WA7 - PCB to EV-Ctrl Thermal Fuse E-valve Thermal Fuse WA5 : Fuse (L) - PCB Boiler Heater WA3 : Earth...
  • Page 29: Repair Instruction

    Repair Instruction GC8615 - RI8645 • Due to the high wattage of the iron, only the specifi ed cord set must be used. • Should damage be observed on the HOSE-CORD ASSY 13 or CORDSET 39, they must be replaced. •...
  • Page 30 Repair Instruction GC8615 - RI8645 5.3. Enter Self-Check mode Process Flow Chart If fail to enter Self-Check mode, Start could be due to: No power to PCBA Button(s) malfunction Press and hold Power Steam trigger malfunction & ECO buttons 4. Timing incorrect Refer to Trouble shooting tip #9 - trigger press is not detected Turn on mains power /...
  • Page 31 Repair Instruction GC8615 - RI8645 5.4. Perform Self-Check mode Process Flow Chart Press Power button Refer TS tip #2 Turn On: Power LED (blue) Power LED & Entered • Pump for 1 sec & Rinse LED (red) Rinse LED Check LED Self-Check mode •...
  • Page 32 Repair Instruction GC8615 - RI8645 5.5. Troubleshooting Tips TS tip #1 No pumping sound, fault could be on: Pump  check by apply AC voltage directly Power PCBA  check by driving a known good pump Connection  check wire continuity Iron LED does not light up as specified, fault could be on: Iron LED or hose cord wiring ...
  • Page 33: Record History

    Record History GC8615 - RI8645 Version 1: Created on Mar 2016 Consolidated GC86xx service manual 33-33...

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