Subscribe to Our Youtube Channel
Related Manuals for ElectroCraft CompletePower Plus CPP-A24V80A-SA-CAN
Summary of Contents for ElectroCraft CompletePower Plus CPP-A24V80A-SA-CAN
- Page 1 CPP-A24V80A-SA-CAN CPP-A40V24A-SA-CAN Drive User Manual ElectroCraft CompletePower™ Plus Universal Servo Drive ElectroCraft document number 198-0000084 © ElectroCraft 2022...
- Page 2 While ElectroCraft believes that the information and guidance given in this manual is correct, all parties must rely upon their own skill and judgment when making use of it. ElectroCraft does not assume any liability to anyone for any loss or damage caused by any error or omission in the work, whether such error or omission is the result of negligence or any other cause.
- Page 3 • Ask questions about product operation or report suspected problems • Make suggestions or report errors in documentation Contact ElectroCraft … For regional technical, application and sales support for ElectroCraft and Hansen Products: North America / USA / Mexico / South America / Central America Contact: (844) 338-8114, sales@electrocraft.com...
-
Page 4: Table Of Contents
Environmental Protection ....................8 Installation ........................9 Wiring ..........................9 Life Support Policy .......................10 Checking Product on Delivery ..................10 Introduction to ElectroCraft CompleteArchitect™ PC Software ....... 11 Product Overview ....................12 Key Features ........................12 Simplified System Block Diagram .................12 Hall Sensor Feedback ....................13 Encoder Feedback .......................15... - Page 5 10.1.2 CAN Physical Layer Circuit ....................35 10.1.3 CAN Input & Output Circuits ....................35 10.1.4 CAN Address Settings ......................37 10.1.5 CAN Address Settings ......................37 10.2 Connecting USB .......................37 © ElectroCraft 2022 High Power Universal Drive User Manual...
- Page 6 Calculating power value of the braking resistor ..............41 13.4 Minimum external bulk capacitance ................42 13.5 Connecting External Brake Resistor and Bulk Capacitor ...........42 13.6 ElectroCraft Braking Module Assembly ..............43 Troubleshooting ....................44 14.1 Status LED (Red) ......................44 14.2 Power LED (Green) ....................45 ©...
- Page 7 FIGURE 31: EBRAKE CONTROL INTERFACE ..................38 FIGURE 32: BRAKE RESISTOR OPERATION GRAPH ................39 FIGURE 33: EXTERNAL BRAKE RESISTOR AND BULK CAPACITOR CONNECTION TO THE DRIVE ................................42 FIGURE 34: ELECTROCRAFT BRAKING MODULE ................. 43 © ElectroCraft 2022 High Power Universal Drive User Manual...
-
Page 8: Product Safety Precautions
GIVE SPECIAL ATTENTION TO ALL BOLD PRINT ITEMS. WARNING! ElectroCraft products are not authorized for use in safety critical applications. To operate the drive safely, these minimum precautions MUST be followed to insure proper performance without injury to the operator and damage to motor or drive. -
Page 9: Storage And Transportation
19. Safe use of this product depends on factors specific to the end application. These factors are outside of ElectroCraft knowledge and control. The installer of this servo drive must have a thorough knowledge of safety precautions and practices relevant to the specific application of this drive. -
Page 10: Installation
6. Use twisted-pair wires for CAN-H & CAN-L. See sections 5.4.8 & 5.4.9 for pinout information. 7. Always use the specified power supply voltage. An incorrect power supply may result in damage to the drive. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 11: Life Support Policy
Life Support Policy READ THIS ENTIRE SECTION BEFORE ATTEMPTING TO USE THE CPP-A24V80A-SA-CAN DRIVE! ElectroCraft products are not authorized for use as critical components in life support devices or systems without the express written approval from ElectroCraft, Incorporated. 1. Life support devices or systems are intended for surgical implant into the body, or support or... -
Page 12: Introduction To Electrocraft Completearchitect™ Pc Software
If any damage is noted, or if the unit is the wrong type, contact your ElectroCraft sales representative immediately. Your CPP-A24V80A-SA-CAN or CPP-A40V24A-SA-CAN has arrived carefully packaged from ElectroCraft, in an antistatic bag. As you unseal this bag, inspect the contents carefully. There should not be any loose or damaged parts inside. -
Page 13: Product Overview
Product Overview This manual describes the installation and operation of the CPP-A24V80A-SA-CAN digital servo-amplifier manufactured by ElectroCraft Inc. Key Features Features of CPP-A24V80A-SA-CAN & CPP-A40V24A-SA-CAN drives: • +12 to +80 VDC power supply input for CPP-A24V80A-SA-CAN • 24 Amps Continuous, 60 Amps Peak (2 seconds) for CPP-A24V80A-SA-CAN •... -
Page 14: Hall Sensor Feedback
120° 180° 240° 300° 360° Hall Sensor 1 Hall Sensor 2 Hall Sensor 3 Motor Phase A Motor Phase B Motor Phase C Figure 2: Trapezoidal Commutation with Hall sensor feedback © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 15: Figure 3: Sinusoidal Commutation With Hall Sensor Feedback
120° 180° 240° 300° 360° Hall Sensor 1 Hall Sensor 2 Hall Sensor 3 Motor Phase A Motor Phase B Motor Phase C Figure 3: Sinusoidal commutation with Hall sensor feedback © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 16: Encoder Feedback
LED will be On indicating that power has been applied. The Red LED should be Off, meaning no errors or faults. The Enable input is used to switch between “Enabled” and “Disabled” states. Refer to section 14 for LED flash codes and possible causes. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 17: Drive Specifications
Idle condition. No @ 12VDC external connections. @ 24VDC 4.3.3 +5VDC Supply Output Parameter Conditions Min. Typical Max. Units Output Voltage Operating Range Total combined current on all Output Current connectors © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 18: Motor Output
High-threshold (RS422) Low-threshold -0.2 Logic “low”, Sourcing Sinking and Sourcing Single ended Logic “high”, Sinking Current Single ended Input Frequency Differential Single ended Minimum Pulse Width Differential Ω Input Impedance Differential © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 19: Digital Input
Typical Max. Units Operational range Input Voltage Absolute maximum kΩ Input Impedance 4.3.10 Analog Output Parameter Conditions Min. Typical Max. Units Output Voltage Operational range Load impedance Connected to ground kΩ © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 20: Usb Communication
The drive temperature derating for different PWM frequencies in the ambient temperature range of 0 to 40°C and supply voltage of 80VDC is shown in Figure 6, when mounted according to ElectroCraft recommendations as specified in section 5.1. Improved derating can be achieved by limiting the supply voltage. -
Page 21: Peak Current Fold-Back (I 2 T)
If the entered time value is longer than the computed time limit, the software defaults to the computed time limit. Additionally, there is a preset maximum I t time limit of 30 seconds. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 22: Hardware Installation
CAN Input RJ45 CAN Output RJ45 Crimp tool for J3, J4, J5 Molex 0638190000 *Phoenix parts listed must be used only for applications less than or equal to 20A continuous current. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 23: Connector Locations And Pin Numbers
Motor Temperature Sensor Positive; Analog input. Frame Connected to drive chassis Output +5 Volts DC Power; Internally generated. Digital Ground; Return for hall signals. Temp- Input Motor Temperature Negative; Return for Motor Temperature Sensor. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 24: J4 Encoder Connector Pinout
(1) Note: Pins 3 & 11 are configurable in CompleteArchitect to be either digital or analog inputs. 5.4.7 J6 USB Communications Connector Pinout Pin # Name Description In/Out USB 2.0b compatible communications interface for drive © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 25: J7 Can Communications Input Pinout
+5 Volts DC Power; Internally generated. EN Out Output Digital output for CAN enable Shield CAN Shield (pass thru to J8 pin 6) CAN GND (digital GND) CAN V+ Pass thru (no connection). © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 26: Connecting Power
Figure 11: Brushless DC motor connection to the drive Permanent Magnet DC (PMDC) Motor Drive Motor Positive PMDC Motor Negative Motor Motor Shield Figure 12: Permanent Magnet DC motor connection to the drive © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 27: Connecting Motor Feedback Devices
Hall Sensor Signal Input Circuit The Hall sensor inputs are limited to +5V logic levels. Use the drive supplied +5V to supply power to the motor’s hall sensors. Figure 14: Hall sensor signal input circuit © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 28: Incremental Encoder
Incremental Encoder 8.2.1 Differential Encoder Figure 15: Differential encoder connection to the drive 8.2.2 Single-Ended Encoder Figure 16: Single-ended encoder connection to the drive © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 29: Encoder Input Circuit
(an encoder or other sensor) is unavailable. The drive estimates the speed of the motor using the Motor’s Resistance and Ke. Refer CompleteArchitect software manual for more information about calibrating the IxR Speed Feedback Estimator. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 30: Motor Temperature Sensor
For both NTC & PTC applications the drive system will have up to 6% error in accuracy for sensing resistance. This error will be increased further by error in the temperature sensor. The user should factor this in when considering the sensor to be used with the drive. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 31: Temperature Sensor Connections
Temp Sensor Motor Temp Sensor Figure 18: Temperature sensor connection to the drive 8.4.2 Temperature Sensor Signal Input Circuit 3.3V 3.3V BAV99 Motor Temp Input Figure 19: Temperature sensor signal input circuit © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 32: Connecting I/O
This will inhibit the torque in the negative direction. Internally generated +5 volts for customer use. Refer to section +5 Vout Output Error! Reference source not found.. Ground Referenced to supply ground. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 33: I/O Connections
A basic example using a switch for the Enable signal, a potentiometer for analog speed/torque command and a switch to change motor direction is shown in Figure 20. Figure 20: Typical drive I/O connections needed to operate BLDC and PMDC motors © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 34: Digital Inputs And Outputs
+3.3V +3.3V BAS16 100K Digital Input Figure 22b: Digital input circuit for Step & Direction Inputs 9.3.2 Digital Output Circuit Digital Output Figure 23: Digital output circuit © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 35: Analog Inputs And Outputs
The primary analog output circuit is limited to pin 9 on connector J5. A secondary analog output circuit is available on pin 6 of J5, however this is factory enabled only and requires a special order. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 36: Communication
For high speed CAN this termination is required on each end of the network. 10.1.3 CAN Input & Output Circuits Enable In+ BAS16 Enable In- 220pF Figure 27: CAN Enable (High and Low) Input Interface © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 37: Figure 28: Can Enable (Low) Output Interface
30 below. Note that the 5V external supply is provided from the first drive to the second drive for CAN enable high input. The second drive (and subsequent drives) can also be pulled up by an external source. See section 4.3.12 for electrical specifications. Figure 29: Drive Daisy Chain Operation © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 38: Can Address Settings
Dynamically assigned at power up over the CAN bus. As shipped from the factory, standard ElectroCraft drives are configured with the hardware CAN address switch set to 0 and a software AXIS-ID of 0. This is a null AXIS-ID and means the drive will not respond to any Axis Messages until either a non-zero AXIS-ID is set per one of the above methods. -
Page 39: First Time Operation
First Time Operation To get started, proceed as follows: 1. Install ElectroCraft CompletePower Plus Universal Drive Configuration Tool onto user PC and open the software window. 2. Connect I/O, motor phase and feedback wires to the drive. Make sure the Enable switch is in the OFF position. -
Page 40: Adding An External Brake Resistor
The user supplied temperature sensitive device must be rated to a current equal or more than the maximum deceleration current. Refer section 13.5 for wiring an external temperature sensitive switch to the drive. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 41: Selecting External Brake Resistor
For properly sizing the resistor, a complex calculation requiring detailed information about the application and load is needed. This data is often not known or difficult to obtain, so ElectroCraft has provided the following guideline as a starting point which has proven sufficient in the majority of applications. If further support is needed or this recommendation does not provide the required performance, please contact ElectroCraft. -
Page 42: Calculating Power Value Of The Braking Resistor
The selected power rating for any external brake resistor is application dependent. Usually, a heavy-duty wire wound resistor will work best. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 43: Minimum External Bulk Capacitance
Capacitor Brake Resistor Figure 33: External brake resistor and bulk capacitor connection to the drive The ElectroCraft Braking Module is designed for this purpose and is compatible with both CPP-A24V80A- SA-CAN and CPP-A40V24A-SA-CAN. Refer section 13.6 for application information. © ElectroCraft 2022... -
Page 44: Electrocraft Braking Module Assembly
The braking module is designed to be connected between the CPP-A24V80A-SA-CAN (or CPP- A40V24A-SA-CAN) connector J1 and the power supply. For full and complete data including proper connection information please refer to the ElectroCraft Braking Module datasheet available at ElectroCraft website. -
Page 45: Troubleshooting
• Motor Over Speed • Check for mechanical disabled. • Motor Control Error conditions that would cause an over speed condition. Note: Detailed status information can be obtained using the drive configuration software. © ElectroCraft 2022 High Power Universal Drive User Manual... -
Page 46: Power Led (Green)
• Check wires for possible short Drive is not Drive will not Power Indicator powered. operate. circuit. • Verify internally generated +5Vdc power is not overloaded by I/O or motor feedback devices. © ElectroCraft 2022 High Power Universal Drive User Manual... - Page 47 © ElectroCraft 2022 High Power Universal Drive User Manual...
Need help?
Do you have a question about the CompletePower Plus CPP-A24V80A-SA-CAN and is the answer not in the manual?
Questions and answers