ElectroCraft CompletePower Plus CPP-A24V80A-SA-CAN Manuals

Manuals and User Guides for ElectroCraft CompletePower Plus CPP-A24V80A-SA-CAN. We have 1 ElectroCraft CompletePower Plus CPP-A24V80A-SA-CAN manual available for free PDF download: User Manual

ElectroCraft CompletePower Plus CPP-A24V80A-SA-CAN User Manual (47 pages)

Brand: ElectroCraft | Category: Servo Drives | Size: 1 MB

Table of Contents
4
Product Safety Precautions
8
Operation
8
Storage and Transportation
9
Environmental Protection
9
Installation
10
Wiring
10
Life Support Policy
11
Checking Product on Delivery
11
Introduction to Electrocraft Completearchitect™ PC Software
12
Product Overview
13
Key Features
13
Simplified System Block Diagram
13
Figure 1: Overall Drive System Block Diagram
13
Hall Sensor Feedback
14
Figure 2: Trapezoidal Commutation with Hall Sensor Feedback
14
Figure 3: Sinusoidal Commutation with Hall Sensor Feedback
15
Encoder Feedback
16
Motor and Sensor Configurations
16
Identification Labels
16
Status Indicator Lights
16
Figure 4: Encoder Feedback Signal
16
Figure 5: Drive with Identifying Label
16
Drive Specifications
17
Physical Specifications
17
Environmental Specifications
17
Electrical Specifications
17
DC Supply Input for CPP-A24V80A-SA-CAN
17
DC Supply Input for CPP-A40V24A-SA-CAN
17
5VDC Supply Output
17
Motor Output
18
Hall Sensor Inputs
18
Encoder Inputs
18
Digital Input
19
Digital Output
19
Analog Input
19
Analog Output
19
USB Communication
20
Can
20
Rating
20
Figure 6: Drive Temperature Derating at 80Vdc
20
Peak Current Fold-Back (I 2 T)
21
Figure 7: I T Algorithm Example
21
Hardware Installation
22
Mechanical Mounting
22
Dimensions
22
Mating Connectors
22
Figure 8: Drive Dimensions (for both Cpp-A24V80A-Sa-Can & Cpp-A40V24A-Sa-Can)
22
Connector Locations and Pin Numbers
23
Connector Layout
23
J1 Supply Connector Pinout
23
J2 Motor Connector Pinout
23
J3 Hall Connector Pinout
23
Figure 9: Drive Connector Layout (for both CPP-A24V80A-SA-CAN & CPP-A40V24A-SA-CAN)
23
J4 Encoder Connector Pinout
24
J5 I/O Connector Pinout
24
J6 USB Communications Connector Pinout
24
J7 CAN Communications Input Pinout
25
J8 CAN Communications Output Pinout
25
Connecting Power
26
Power Supply
26
Connecting Motors
26
Brushless DC Motor
26
Permanent Magnet DC (PMDC) Motor
26
Figure 10: Power Supply Connection to the Drive
26
Figure 11: Brushless DC Motor Connection to the Drive
26
Figure 12: Permanent Magnet DC Motor Connection to the Drive
26
Connecting Motor Feedback Devices
27
Hall Sensors
27
Hall Sensor Connections
27
Hall Sensor Signal Input Circuit
27
Figure 13: Hall Sensor Connection to the Drive
27
Figure 14: Hall Sensor Signal Input Circuit
27
Incremental Encoder
28
Differential Encoder
28
Single-Ended Encoder
28
Figure 15: Differential Encoder Connection to the Drive
28
Figure 16: Single-Ended Encoder Connection to the Drive
28
Encoder Input Circuit
29
Ixr Speed Feedback Estimator
29
Figure 17: Encoder Signal-Ended Input Circuit
29
Motor Temperature Sensor
30
Temperature Sensor Connections
31
Temperature Sensor Signal Input Circuit
31
Figure 18: Temperature Sensor Connection to the Drive
31
Figure 19: Temperature Sensor Signal Input Circuit
31
Connecting I/O
32
I/O Functional Description
32
I/O Connections
33
Typical I/O Connections for BLDC and PMDC Motors
33
Figure 20: Typical Drive I/O Connections Needed to Operate Bldc and Pmdc Motors
33
Digital Inputs and Outputs
34
Digital Input Circuit
34
Digital Output Circuit
34
Figure 21A: Digital Input Circuit for Capture, Enable, Brake and Limit Switch Inputs
34
Figure 22B: Digital Input Circuit for Step & Direction Inputs
34
Figure 23: Digital Output Circuit
34
Analog Inputs and Outputs
35
Analog Input Circuit
35
Analog Output Circuit
35
Figure 24: Analog Input Circuit
35
Figure 25: Analog Output Circuit
35
Communication
36
Connecting CAN
36
I/O Description
36
CAN Physical Layer Circuit
36
CAN Input & Output Circuits
36
Figure 26: Can Physical Layer Circuit
36
Figure 27: Can Enable (High and Low) Input Interface
36
Figure 28: Can Enable (Low) Output Interface
37
Figure 29: Drive Daisy Chain Operation
37
CAN Address Settings
38
Connecting USB
38
Figure 30: Usb Cable Connection between Computer and Drive
38
First Time Operation
39
Ebrake Control
39
Figure 31: Ebrake Control Interface
39
Adding an External Brake Resistor
40
Caution Statement
40
Brake Resistor Theory of Operation
40
Figure 32: Brake Resistor Operation Graph
40
Selecting External Brake Resistor
41
Calculating Resistance Value of the Braking Resistor
41
Calculating Power Value of the Braking Resistor
42
Minimum External Bulk Capacitance
43
Connecting External Brake Resistor and Bulk Capacitor
43
Figure 33: External Brake Resistor and Bulk Capacitor Connection to the Drive
43
Electrocraft Braking Module Assembly
44
Figure 34: Electrocraft Braking Module
44
Troubleshooting
45
Status LED (Red)
45
Power LED (Green)
46

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ElectroCraft CompletePower Plus CPP-A24V80A-SA-CAN User Manual (47 pages)

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