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Summary of Contents for Bourns 4030
- Page 1 Bourns Model 4030 ® USER Surge Protector Test Set MANUAL...
- Page 2 Bourns Model 4030 Surge Protector Test Set ®...
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Page 3: Table Of Contents
AC Power Option Removal of 9 V Battery Installation of 9 V Battery Battery Disposal Ramp (dv/dt) Setting Testing DCBD (DC Breakdown) Tester Configuration Options Removal from the DIN Rail Ordering Information Test Accessories 4030 Surge Protector Test Set Worksheet... -
Page 4: Table Of Safety
Bourns Model 4030 Surge Protector Test Set ® Safety This tester produces a high voltage. The user should exercise care to keep hands away from the unit under test, and away from any open wires or exposed connections in the test circuit while the TEST button is depressed. -
Page 5: Description
Its unique design will measure all types of protectors repeatedly and accurately. The Model 4030 is equipped with three output jacks used to test the voltage breakdown of 3-pole balanced or unbalanced protection components and devices, a 5-pin socket for testing 5-pin modules and an individual button that allows complete flexibility for testing any terminal combination and polarity. -
Page 6: Theory Of Operation
Bourns Model 4030 Surge Protector Test Set ® Theory of The tester employs a linear voltage ramp generator, a low energy Operation capacitive discharge and a current limiting element, a precise 1 mA current detection and control circuit, and a peak-hold reading metering system. -
Page 7: Testing Of Ac Surge Protectors
USER MANUAL Testing of CAUTION AC Surge protectors must be tested with the power off. AC Surge If you chose to disregard this warning and test with the Protectors power on and the fuses removed, please be aware that hazardous voltages will be present at the line terminals. The protector module’s varistor voltage may be tested as follows: •... -
Page 8: Calibration
Bourns Model 4030 Surge Protector Test Set ® Calibration To verify 1 mA detector sensitivity: Connect a 100 KΩ, ¼ W (or higher wattage), 1 % or less tolerance resistor to the tester output. Press the appropriate TEST button and observe the clamping voltage. -
Page 9: Specifications
USER MANUAL Specifications Open circuit voltage rate of rise 200 V/s, 1000 V/s Maximum output voltage 1100 V Usable measuring range 5-1000 V Sensing current 1 mA ±10 % Measurement accuracy 1 % ±1 count In-line resistance measurement 0 – 150 Ω (OPEN is > 150 Ω) (Feature only available through the 5-pin socket.) Resistance measurement accuracy ±10 %... -
Page 10: Battery Testing, Installation And Replacement
Batteries can only fit in their receptacles one way, but observe how they were oriented before removing and replacing. AC Power The Model 4030 has a receptacle in the back that accepts the plug of the Option power supply (P/N 50502-01). While the power supply is engaged, 18 V the tester will not draw battery power. -
Page 11: Removal Of 9 V Battery
USER MANUAL Removal 9 V Battery 1. Lift the battery from the base. 2. Pull away from the holder. Installation of 9 V Battery 1. Observe the polarity of the battery. 2. Coming in at an angle, push the battery until the mating fully connects. -
Page 12: Ramp (Dv/Dt) Setting
Bourns Model 4030 Surge Protector Test Set ® Ramp (DVDT) Fast Ramp Slow Ramp Setting Ramp Selection Switch To access the internal ramp selection, open up the case (see Battery Replacement). Locate the Ramp Selection Switch and turn it either clockwise (slow ramp) or counter-clockwise (fast ramp) until it stops. -
Page 13: Tester Configuration Options
Options a slow rise below 50 V, the 250 V model (4030-02) is recommended. With the 1000 V model, the startup may be as high as 50 V almost instantaneously; therefore, a dv/dt may no longer be within the desired limit. -
Page 14: Removal From The Din Rail
Bourns Model 4030 Surge Protector Test Set ® Removal from Lift Tilt the DIN Rail Upward Forward 1. With a small screwdriver, lift up the top portion of the DIN Rail adapter on both sides. 2. Tilt in a forward / downward direction and remove. -
Page 15: Ordering Information
USER MANUAL Ordering 4030 - 0x - Y Information Model Number Designator : Tester Configuration: - 01 Standard Tester with 800 V (1000 V Max) - 02 Low Voltage Tester with 200 V (250 V Max) Mounting Configuration: - (Blank) -
Page 16: 4030 Surge Protector Test Set Worksheet
Cal Box Value A Diode Verification Test: Cal Box Value B Cal Box Value C Cal Box Value D COPYRIGHT© 2013 • BOURNS, INC. • 12/13 • e/OSP1322 www.bourns.com “Bourns” is a registered trademark of Bourns, Inc. in the U.S. and other countries.