Maintenance - DeWalt DCE200 Instruction Manual

English
nOTE: When pressing overhead, always confirm
workpiece and tool are secure before pressing.
nOTE: In the event of an incomplete press, press the
reverse trigger switch
remove the material.
Inspecting the Pressed Connection
1. Clear the pressed fitting of any control rings or control
labels. These are used by fitting manufacturers to indicate
an unpressed fitting.
2. Check for excessive misalignment, tubing not fully inserted
into the fitting, and incorrect jaw or attachment alignment.
Make sure no other issues are present on the pressed
connection per the fitting manufacturer' s instructions. If
any issues are present, remove the fitting and replace with
a new one.
3. Test the fitting according to manufacturer's instructions
or local codes.

MAINTENANCE


WARNING: To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/
installing attachments or accessories. An
accidental start‑up can cause injury.
Your D WALT power tool has been designed to operate
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over a long period of time with a minimum of maintenance.
Continuous satisfactory operation depends upon proper tool
care and regular cleaning.

WARNING: Before each use, inspect the tool
(including LED indicators) and correct any
problems before attempting to use.

WARNING: Skin injection hazard. The oil in the
mechanism is under extreme pressure. Do not use
hands to check for oil leaks.

WARNING: Explosion hazard. The internal
hydraulic system creates extreme pressures.
Only D WALT‑qualified personnel should service
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this tool.
Required Maintenance (Fig. A)
Maintenance is required when the pipe pressing tool reaches
45,000 cycles. Warning indicators will illuminate on the
diagnostic panel 7 as follows.
1. Maintenance warning at 44,500 cycles (Maintenance LED
lights yellow continuously)
2. Final maintenance warning at 44,900 cycles
(Maintenance LED flashes yellow continuously)
3. Needs service at 45,000 cycles (Maintenance LED lights
red for 10 seconds then turns tool off automatically).
At 45,000 cycles, the tool will no longer run. Take your
tool to a D WALT factory service center for maintenance
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and recalibration.
Cleaning

WARNING: Blow dirt and dust out of all air vents with
clean, dry air at least once a week. To minimize the risk
of eye injury, always wear ANSI Z87.1 approved eye
protection when performing this procedure.
10
6 to open the press jaws and

WARNING: Never use solvents or other harsh
chemicals for cleaning the non‑metallic parts of the
tool. These chemicals may weaken the plastic materials
used in these parts. Use a cloth dampened only with
water and mild soap. Never let any liquid get inside the
tool; never immerse any part of the tool into a liquid.
Lubrication (Fig. A)
1. Inspect the jaw retention pin
with a silicone based lubricant.
2. Inspect the press jaw
press ring 18 . Lubricate the joints and between
the moving surfaces as needed with any common
graphite based lubricant.
3. Check springs in attachments before, during and after each
use. Attachments should open and close freely with light to
moderate effort.
Press Jaw and Rings Maintenance (Fig. I–K)

WARNING: To reduce the risk of serious personal
injury, inspect the jaw assembly for cleanliness, cracks
or other damage before beginning a press. Using a dirty
or damaged jaw assembly could result in improper
press connections that could lead to extensive property
damage. Return damaged jaw assembly to a D
service facility.
1. Remove any dirt and metal deposits inside the
press profile 24 and
ring 18 and similar locations on jaws.
2. After using the press jaw or press ring check the
pressing profile 24
damages 27 as shown in Fig. K.
3. After every 400 pressings, lubricate joints
between moving surfaces on the jaws and rings with a
graphite based lubricant at the joints.
Accessories

WARNING: Since accessories, other than those offered
by D WALT, have not been tested with this product, use
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of such accessories with this tool could be hazardous.
To reduce the risk of injury, only D
accessories should be used with this product.
Recommended accessories for use with your tool are
available at extra cost from your local dealer or authorized
service center. If you need assistance in locating any
accessory, please contact D
(1‑800‑433‑9258) or visit our website: www.dewalt.com.
Refer to D WALT press tool accessory compatibility chart.
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Repairs
The charger and battery pack are not serviceable. There are
no serviceable parts inside the charger or battery pack.

WARNING: To assure product SAFETY and RELIABILITY,
repairs, maintenance and adjustment (including brush
inspection and replacement, when applicable) should
be performed by a D
D WALT authorized service center. Always use identical
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replacement parts.
3 and lubricate as needed
1 , actuator jaw 17 or
26 of the press jaw 1
of press jaws and rings for
25 and
WALT recommended
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WALT call 1‑800‑4‑D WALT
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WALT factory service center or a
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WALT
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or press