FoamPRO Turbo Stream S108-4008 Installation And Operation Manual

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Models S108-4008, S108-4008D,
S108-4008H, and S109-4008-10
All quality FoamPro products are ruggedly designed, accurately machined, carefully assembled, thoroughly inspected
and tested. In order to maintain the high quality of your unit, and to keep it in a ready condition, it is important to follow
the instructions on care and operation. Proper use and good preventive maintenance will lengthen the life of your unit.
ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN CORRESPONDENCE.
FoamPro • 375 Fifth Avenue NW • New Brighton, MN 55112 USA • (651) 766-6300 • FAX (651) 766-6614
Turbo Stream
INSTALLATION AND
OPERATION MANUAL
Unit
Serial
Number
Form 925
Rev. C

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Summary of Contents for FoamPRO Turbo Stream S108-4008

  • Page 1 Proper use and good preventive maintenance will lengthen the life of your unit. ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN CORRESPONDENCE. FoamPro • 375 Fifth Avenue NW • New Brighton, MN 55112 USA • (651) 766-6300 • FAX (651) 766-6614...
  • Page 2: Table Of Contents

    WARRANTY ...................... Back Page NOTE TO SYSTEM INSTALLERS IMPORTANT: Please provide a copy of the FoamPro manual to the end user of the equipment. For additional FoamPro manuals, contact Hypro by FAX 800-323-6496, web site www.foampro.com, or call (800) 533-9511. Request Form No. 925.
  • Page 3: Safety

    Drain all concentrate and water from the discharge 19. CAUTION: The components shipped with each system before servicing any of its component parts. FoamPro unit are tested at the factory. Improper Periodically inspect all hoses for wear or worn handling and forcing connections can damage the conditions.
  • Page 4: Introduction

    The basic FoamPro High Pressure System is shown in Figure 1. The system The pump inlet is equipped with a check valve to will accurately deliver from 0.3% to 3.0% foam...
  • Page 5: System Component Description

    Turbo Stream Installation and Operation Manual System Component Description The following components are packaged with the FoamPro High Pressure System: Foam Concentrate Strainer Control Panel Pump/Engine Assembly Foam Spray Gun/Wand Water Inlet Check Valve Thermal Relief Valve Pump/Hydraulic Motor Assembly...
  • Page 6: Installer Supplied Parts

    CAUTION: Always disconnect ground before electrical of clear suction hose is recommended to allow viewing arc welding on any FoamPro equipment. Failure to do so of foam and water priming operations. will result in a power surge through the system that could DISCHARGE LINES case irreparable damage to the electronic components.
  • Page 7: Installation Planning

    FoamPro unit can gravity feed to the pump. The foam system will draft up best be installed onto a particular apparatus. Most of to three feet.
  • Page 8: Electrical Equipment Installation

    FoamPro High injection check valve is incorporated in the design. Pressure pump/motor base assembly. Flexible hose is required to make the hose connections to the FoamPro FLUSHING SYSTEM High Pressure System. DO NOT hard pipe the system.
  • Page 9: Making Sure Everything Is Working Right

    An electric fan attached to the oil cooler permits mounting of the The foam pump for the FoamPro Hydraulic Turbo oil cooler anywhere fresh air circulation is available. Stream system is powered by hydraulics. Power for...
  • Page 10: Calibration And Setup

    The output of the FoamPro High Pressure System must be set at a constant 8 GPM + 0.20 GPM/-0.5 GPM. Injection rate is easily changed by turning the foam % control knob on the display panel.
  • Page 11: Engine Operating Instructions

    Use oil recommended for 2) CAUTION: Do not run the FoamPro High Pressure ambient air temperatures at which the engine will System for long periods during unloading. Long be running.
  • Page 12: Hydraulic Operating Instructions

    Troubleshooting The FoamPro Turbo Stream system is designed to be easy to diagnose and service. There are several major components (see Figure 2). Servicing the system involves isolation of the failed component and replacing it.
  • Page 13: Parts Identification

    Turbo Stream Installation and Operation Manual Parts Identification PowerPro Engine 2541-0048 Honda Engine 2541-0057 HATZ Diesel Engine 2581-0001 3350-0085 Foam Inlet Strainer 2414B-G1P Pump/Gearbox Assy. (8000-0021 Gearbox) 2640-0004 Pressure Gauge 2900-0049 3312-0005 Bypass Hose Thermal Relief Valve 3320-0063 Inlet Check Valve 2500-0117 Hydraulic Motor 3350-0044...
  • Page 14: Installation Drawings

    Installation and Operation Manual Installation Drawings 18.25 3.75 7.68 .44 Dia (6 Holes) 2.63 5.62 2.25 6.69 5.31 Pulse Hose Connection Foam Concentrate Inlet Solution Outlet 3/8-18 NPT 1/2-14 NPT Water Inlet Port .22 Dia (4) 3/4-14 NPT 17.94 21.44 31.31...
  • Page 15 Turbo Stream Installation and Operation Manual...
  • Page 16 Installation and Operation Manual 5.62 4.94 Outlet Port (opposite side) 1-1/16-12 UNF-2B SAE (J514B) O-ring Straight Thread Motor Inlet Port 7/8”-14 UNF-2B SAE (J514B) O-ring Straight Thread Pulse Hose Connection Foam Concentrate Inlet 3/8-18 NPT Solution Outlet 1/2-14 NPT Water Inlet Port 3/4-24 NPT 11.2 15.4...
  • Page 17 Turbo Stream Installation and Operation Manual • N O T ES•...
  • Page 18 Installation and Operation Manual • N O T ES•...
  • Page 19 Turbo Stream Installation and Operation Manual • N O T ES•...
  • Page 20: Warranty

    Styrofoam and other packaging materials, as it was received at your facility. FoamPro appreciates your attention in this matter, as we feel it will help us to serve you in a better fashion, while keeping the cost of the FoamPro product competitive.

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