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Manuals
Brands
Schwing Manuals
Water Pump
SP 500
Operation manual
Schwing SP 500 Operation Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Introduction
Manufacturer's Statement
Concrete Pump Nomenclature
Identification Tag (ID Tag)
How to Order Missing Tags
Specifications
Concrete Pump Specifications
Optional Equipment
Safety
Safety Alert Symbols
Safety Manual
How to Order Additional Safety Manuals
Schwing Phone Numbers
Warning Labels (Decals)
Product Overview
Concrete Pump Circuit Overview
Twin-Circuit Switching Vs Single-Circuit
Safety Devices
Emergency Stop Buttons (E-Stop)
Dump Valve
Emergency Stop (E-Stop) Manifold
Hopper Grate Interlock Switch
Manual Bleed-Off Valve
Pressure Relief Valves
Safety Guards
Warning Horn
Machine Overview
Pumpkit Overview
S1/S2/S3 Control Valve
Accumulator / Accumulator Manifold
Waterbox
Hopper
Fuel Tanks
Power Pack
SCT (Schwing Control Technology)
HMI (Human Machine Interface)
Navigation Pane
LCD Screens
Start up Screen
Engine Status Screen
Warning Messages and Symbols
Warning Messages
E-Stop Warnings
General Warnings
Pump Status Screen
Menu Screen
Pump Codes Screen
Engine Codes Screen
PLC I/O Screen
Operator Keypad Screen
Radio Remote Screen
Cable Remote Screen
Options Screen
Oil Temperature Sensor Settings Screen
Greaser Settings Screen
Stroke Limit Settings Screen
Language Screen
Machine Options Screen
Operator Panel Keypad
Keypad Buttons
Cable Remote
Keypad Buttons
Radio Remote (Optional)
Radio Remote Buttons and Lights
Concrete Pump Error Codes
Pump Codes Screen
Input Error Codes
Output Error Codes
Error Cause
Operation
Preparing for the Job
Personal Protection
Pipeline and Clamps
Tools and Accessories
Tow Vehicle
Tow Vehicle Pre-Check
Stationary Pump Pre-Check
Attaching the Tow Hitch
Towing the Stationary Pump
Machine Loading/Unloading
Lifting with a Crane
Lifting with a Forklift
Loading on a Flatbed Trailer
Unit Setup
Selecting the Setup Location
Laying out the Pipeline
Machine Preparation
Starting the Machine
Checking the Machine
Shutting the Machine down
Lubricating Slurry
Lubricating the Pipeline
Controlling the Concrete Pump
Stroke Limiter
Cable Remote
Wireless Remote (Optional)
Safe Pairing of Transmitter to Receiver
Pumping the Job
Time Constraints
Cold Conditions
Delays
Keep the Water Box Full
Blockages
Cleanout
Clean the Waterbox
Preparing for Travel
External Cleaning
High Pressure Washer
Use of Cleaning Agents
Protecting New Paint
Special Pumping Situations
Quick Cleanout
Cold-Weather Pumping
Emergency Procedures
Emergency Override Button
Loss of Radio/Cable Remote
Optional Equipment
Hydraulic Outriggers
Hopper Vibrator
Auto Greaser
Maintenance
Hoses and Fittings
Torque Specifications
Welding Precautions
Adjusting Relief Valves
Removing Safety Devices
Lock out - Tag out Procedure
Replacing the Hydraulic Pump
Hydraulic Oils
General Information
Specific Information
Industrial" Gear Lubricant Codes
Vehicle Gear Box Oil Codes
Hydraulic Oil Recommendations
Biodegradable Hydraulic Oils
Filtration
General Information
Specific Information
Bypass Check Valve
Scheduled Maintenance
Maintenance Chart
Daily Maintenance
Weekly Maintenance
Monthly Maintenance
Semi-Annual Maintenance
Annual Maintenance
Change Hydraulic Oil for Age Reasons
Unscheduled Maintenance
Changing Rams
Ram Change Mode
Remove the Old Rams
Install the New Rams
Changing the Material Cylinders
Accumulator Charging Procedure
Setting Main Relief / Pressure Cut off
Setting the Soft Switch Relief Pressure
Set Accumulator Pressure Cut-Off
Set the Agitator Pressure
Appendix
Hydraulic Oil Viscosity Chart
Torque Specifications for Metric Bolts
Torque Chart
Dacromet/Geomet 500 Coating
Torque Chart
Black and Silver Chromated
Recommended Emergency Hose Kit
Fitting Wrench Sizes
Straight Fittings
Banjo Fittings
End Cap Separate from Stem
End Cap Part of Stem
Weld-On Ends / Coupling Comparison
Minimum Pipe Wall Thickness
Single Wall
Minimum Pipe Wall Thickness
Twin Wall
Output Charts
Using a Nomograph
The Quadrants
Glossary of Terms
Additional Reading Material
Alphabetical Index
Short Instructions
Preparation
Starting the Machine
Checking the Machine
Shutting the Machine down
Controlling the Concrete Pump
Stroke Limiter
Cable Remote
Cable Remote Functions
Radio Remote (Optional)
Radio Remote Functions
Emergency Procedures
Emergency Override Button
Loss of Radio/Cable Remote
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Operation Manual
SP 500 / 750-15 / 750-18 / 1000 / 1250
Part# 98418850
Revision: 1.1
Date: 02/13/17
5900 Centerville Road
St. Paul, MN 55127
1-888-SCHWING (724-9464)
www.schwing.com
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This manual is also suitable for:
Sp 700-15
Sp 750-18
Sp 1000
Sp 1250
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