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Schwing Rock Valve Operation Manual

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OPERATION MANUAL
FOR CONCRETE LINE PUMPS
All SP "Rock Valve" Models
Part Number 30100750
Line Pump Division
5900 Centerville Rd
White Bear, MN. 55127
1-888-SCHWING (724-9464)
www.schwing.com

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Summary of Contents for Schwing Rock Valve

  • Page 1 OPERATION MANUAL FOR CONCRETE LINE PUMPS All SP “Rock Valve” Models Part Number 30100750 Line Pump Division 5900 Centerville Rd White Bear, MN. 55127 1-888-SCHWING (724-9464) www.schwing.com...
  • Page 2 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Version 2.0.1 Revision date 01/10...
  • Page 3 OPERATION MANUAL FOR ALL SP Ò R OCK VALVE ” MODELS swg99a001.eps Part Number 30100750 Version 2.0.1 Copyright © 2010, Schwing All rights reserved...
  • Page 4 Table of Contents Introduction Manufacturer’s Statement................. 10 Safety alert symbol and signal word explanation ....... 10 How to reach us .................. 11 How to order parts ................11 Model Number:..................11 Serial Number: ..................11 ID Tag Location..................12 ID Tag ....................... 13 If your ID tag is missing ..............
  • Page 5 To disable the entire unit in an emergency ........113 Delays ....................113 Keep the waterbox full..............113 Use of the vibrator ................113 Blockages..................114 Clean-out................... 114 Clean the hopper ................115 Operation Manual - Line pumps Startup 250:Users:Danny:Desktop:Operation manuals:small line:All SP Rock Valve models:Frame files:AllSPRockvalveTOC2...
  • Page 6 Table of Contents Clean the rock valve and material cylinders ........119 Be careful with acid ................120 Clean the waterbox ................121 Preparation for travel ................ 122 Special Pumping Situations ..............122 Rod side to piston side pumping (BPA 2000) ........122 Quick Clean-out ................
  • Page 7 Output Charts SP 750 -15 ............... 208 Output Charts SP 750 -18 ............... 209 Output Charts SP 1000................210 Output Charts SP 1000................212 Output Charts SP 1000XHP..............213 Operation Manual - Line pumps Startup 250:Users:Danny:Desktop:Operation manuals:small line:All SP Rock Valve models:Frame files:AllSPRockvalveTOC2...
  • Page 8 Table of Contents viii Operation Manual - Line pumps revDate...
  • Page 9 Introduction swg99a001.eps INTRODUCTION Manufacturer’s Statement............... 10 ID Tag Location ..................12 ID Tag....................... 13 Operation Manual - Line pumps Startup 250:Users:Danny:Desktop:Operation manuals:small line:All SP Rock Valve models:Frame files:Intro.fm...
  • Page 10 Introduction Introduction Technical modifications that are made to units will be documented in each new edition of the operation manual. This operation manual contains unit specifications, product overview information, the safety manual, Safety alert symbol and signal word operation information, and maintenance information explanation for your concrete pump unit.
  • Page 11 CAUTION Hazard and consequence will be shown in this space. Model Number: Serial Number: Operation Manual - Line pumps Startup 250:Users:Danny:Desktop:Operation manuals:small line:All SP Rock Valve models:Frame files:Intro.fm...
  • Page 12 Introduction ID Tag Location The ID tag for this machine is located on the right hand side of the tongue on the passenger side as shown in Figure 1. SWG99a002.eps Figure 1 Location of ID tag and serial number Operation Manual - Line pumps revDate...
  • Page 13 The unit serial number is located on the tongue directly below the ID tag as shown in Figure 2. When you locate the number, call the Schwing Service Department for the information. The unit files are arranged by this serial number and the service personnel can find out anything about the unit from the...
  • Page 14 Introduction NOTES Operation Manual - Line pumps revDate...
  • Page 15 Specifications swg99a001.eps SPECIFICATIONS Concrete Pump Specifications..............16 Hydraulic Pressure Specifications ............19 Operation Manual - Line pumps...
  • Page 16 1651 mm (65 in.) Height 2209.8 mm (87 in.) 1879.6 mm (74 in.) 1879.6 mm (74 in.) Remote Control Cable Length 30.5 m (100 ft.) 30.5 m (100 ft.) 30.5 m (100 ft.) * Contact Schwing for specifications. Operation Manual - Line pumps...
  • Page 17 1879.6 mm (74 in.) 1879.6 mm (74 in.) 2373 mm (93.4 in.) Remote Control Cable Length 30.5 m (100 ft.) 30.5 m (100 ft.) 30.5 m (100 ft.) Electric Motor (Optional)* * Contact Schwing for specifications. Operation Manual - Line pumps...
  • Page 18 1676.4 mm (66 in.) 1676.4 mm (66 in.) Height 1879.6 mm (74 in.) 1879.6 mm (74 in.) Remote Control Cable Length 30.5 m (100 ft.) 30.5 m (100 ft.) Electric Motor (Optional)* * Contact Schwing for specifications. Operation Manual - Line pumps...
  • Page 19 Specifications Hydraulic Pressure Specifications Oil should be at 40° to 50° Celsius before testing. Concrete Pump bar (PSI) WP-1250 330 (4785) SP-1000HP 280 (4050) SP-1000 300 (4350) SP-750-18 300 (4350) SP-750-15 266 (3867) SP 450 266 (3867) SP 500 266 (3867) BPA-2000 300 (4350) Agitator...
  • Page 20 Specifications NOTES Operation Manual - Line pumps...