AKO V Series Operating Manual

AKO V Series Operating Manual

Air operated pinch valves
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Translation
Operating Manual
for air operated pinch valves
V VF VM VMC VMCE VMF VMP VT
VX VFX VMX VMCX VMCEX VMFX VMPX VTX
AKO Armaturen & Separationstechnik GmbH
Adam-Opel-Str. 5
65468 Trebur-Astheim
GERMANY
Series
Ex-Series
Phone:
+49 6147 9159-0
Fax:
+49 6147 9159-59
E-Mail:
ako@pinch-valve.com
Internet:
www.pinch-valve.com
Shop:
www.ako-shop.com
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Summary of Contents for AKO V Series

  • Page 1 Operating Manual for air operated pinch valves Series V VF VM VMC VMCE VMF VMP VT Ex-Series VX VFX VMX VMCX VMCEX VMFX VMPX VTX AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5 Fax: +49 6147 9159-59...
  • Page 2: Table Of Contents

    11.12 Air operated Pinch Valve series VM+VMF, DN10-50 ......................24 11.13 Air operated Pinch Valve series VT, DN100 ........................25 Appendix ....................................26 12.1 Possible malfunctions ................................ 26 12.2 EC Declaration of Incorporation ............................27 AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5 Fax:...
  • Page 3: Safety Instructions

    This operating and assembly manual ensures safe installa- WARNING! Risk of contamination tion and safe commissioning of the air operated AKO pinch If the sleeve is destroyed due to temperatures valves, hereinafter called pinch valves. Please firstly read...
  • Page 4: Special Conditions And Safety Instructions For Use In Potentially Explosive Areas

    Mxxx.xxLF Connection option type: 50 (stainless steel), (material) 31 (aluminium with steel), 35 (aluminium with stainl. steel) Body type (material): 30 (aluminium) AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5 Fax: +49 6147 9159-59 65468 Trebur-Astheim E-Mail: ako@pinch-valve.com...
  • Page 5 • If it is not possible to guarantee that the pumped me- * EPL (Explosion Protection Level = Equipment protection level according to the ATEX equipment categories) AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5...
  • Page 6 The potential equalisation (earthing) between the pipe and pinch valve must be checked with a suitable measuring device after it is fitted in the pipe. AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5...
  • Page 7: Usage

    Violating the applicable standards and laws. Under ideal conditions, the service life of the pinch valves is limi- AKO does not accept liability for damage resulting from failure ted to 30 years (VMP series 10 years). to observe the specifications, safety instructions and warnings...
  • Page 8: Technical Description

    Can be read off the type plate Temperature range Can be read off the type plate Please contact AKO immediately if the type plate is missing. WARNING! Risk of injury Incorrect operating conditions could result in injury to persons, as well as damage to the system and the pinch valve.
  • Page 9: Assembly

    Î sure limiter. to the pipe so that it can neither fall down by itself nor bend, break or cause other parts of the pipeline to fall down. AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5 Fax:...
  • Page 10: Commissioning

    Check the pinch valve sleeve if the level drops below or exceeds the permissible operating/control pressure or the permissible operating temperature. AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5...
  • Page 11: Maintenance And Repair

    (see information on the service life of the sleeves in section 6.2). Create a maintenance plan based on the information gathe- Î red in the inspections. AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5 Fax:...
  • Page 12: Additional Documentation

    (see order, delivery note, invoice or type plate). It is coded. Example: VMC100.03x.50F.50LA Series Connection option (type) A detailed breakdown can be found in the codification lists (KL_ pV_...). AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5 Fax: +49 6147 9159-59 65468 Trebur-Astheim E-Mail: ako@pinch-valve.com...
  • Page 13: Maintenance / Repair Instructions

    Structure shown for series VMC, DN65 to 100 (F, FA, G, M, N, R, RA, T, TA, FT), + VMCE + VT Control air connection Body Socket end cover / flange* Sleeve* Screws* * Wear parts AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5 Fax: +49 6147 9159-59 65468 Trebur-Astheim E-Mail: ako@pinch-valve.com...
  • Page 14: General Principles For The Maintenance/Repair Of The Pinch Valves

    Assembly aids or kits can be ordered. Î repair of the pinch valves Î Use only AKO assembly paste and no adhesive, grease or oil! Do not use any sharp or pointed objects during assembly to Î * Wear parts AKO Armaturen &...
  • Page 15: Air Operated Pinch Valve Series Vf, Dn 40-80

    Assembly aid: the length of a nut. AKO assembly paste MP200 or If necessary, lubricate the screws AKO assembly paste MPL200 for the food sector with suitable grease before scre- wing them in. Dismantling Place the pinch valve facing up- wards and hold it tightly on the body.
  • Page 16: Air Operated Pinch Valve Series V, Vf, Dn100-300

    Assembly aids: Assembly kit incl. assembly paste MP200 or MPL200 for the food sector, AKO assembly pipe, AKO assembly board, screws If necessary, lubricate the screws with suitable grease before for pre-assembly screwing them in.
  • Page 17: Air Operated Pinch Valve Series Vmc, Dn10-50, Typ F, Fa, G, M, N, R, Ra, T, Ta

    DN10-50, type F, FA, G, M, N, R, RA, T, TA both ends of the sleeve and to the cone of the socket end cover/flan- Assembly aid: AKO assembly paste MP200 or MPL200 for the food sector Dismantling Position the valve unit with one Place the pinch valve facing up- hand and hold it firmly.
  • Page 18: Air Operated Pinch Valve Series Vmc, Dn65-80, Typ F, Fa

    Assembly aids: AKO assembly paste MP200 or MPL200 for the food sector, if necessary 4 no. M10x30 ISO 4017 screws for pre-assembly Place the flange onto a stable sur- face with the sealing surface facing...
  • Page 19: Air Operated Pinch Valve Series Vmc, Dn65-80, Typ G, M, N, R, Ra, T, Ta, Ft

    Assembly aids: AKO assembly paste MP200 or MPL200 for the food sector, if necessary 4 no. M10x45 ISO 4017 screws for pre-assembly (FT=DIN912) Place the valve unit so that the protruding sleeve end is at the top.
  • Page 20: Air Operated Pinch Valve Series Vmc, Dn100, Typ F, Fa

    Assembly aids: Assembly kit incl. assembly paste MP200 or MPL200 for the food sector, AKO assembly pipe, AKO assembly board, screws for pre-assembly If necessary, lubricate the screws with suitable grease before screwing them in.
  • Page 21: Air Operated Pinch Valve Series Vmc, Dn 100, Typ G, M, R, Ra, T, A

    Assembly aids: Assembly kit incl. assembly paste MP200 or MPL200 for the If necessary, lubricate the screws with suitable grease before food sector, AKO assembly pipe, AKO assembly board, screws screwing them in. for pre-assembly Insert the second screw for pre-...
  • Page 22: Air Operated Pinch Valve Series Vmc, Dn125-150, Typ F, Fa, R, Ra, T, Ta

    Assembly kit incl. assembly paste MP200 or MPL200 for the the body. Push the flange/socket end cover into the sleeve. Insert the food sector, AKO assembly pipe, AKO assembly board, screws second screw for pre-assembly dia- for pre-assembly gonally and tighten it approximately the length of a nut.
  • Page 23: Air Operated Pinch Valve Series Vmp, Dn10-50

    DN10-50 side of one end of the sleeve. Assembly aid: AKO assembly paste MP200 or MPL200 for the food sector Slide the coated end of the slee- ve through the first pressure zone ring into the body until the sleeve...
  • Page 24: Air Operated Pinch Valve Series Vm+Vmf, Dn10-50

    Push the cone of the socket end into the sleeve with your other hand. Assembly aid: AKO assembly paste MP200 or MPL200 for the food sector Dismantling Clamp the complete valve in a vice Push and hold the socket end with...
  • Page 25: Air Operated Pinch Valve Series Vt, Dn100

    Push the flange into the sleeve. Assembly kit incl. assembly paste MP200 or MPL200 for the Insert the second screw for pre-as- food sector, AKO assembly pipe, AKO assembly board, screws sembly diagonally and tighten it ap- (M10x60 DIN912) for pre-assembly.
  • Page 26: Appendix

    - Sleeve is possibly faulty - Replace sleeve - Vibration of the sleeve or cavitation - Change operating conditions AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5 Fax: +49 6147 9159-59 65468 Trebur-Astheim E-Mail: ako@pinch-valve.com...
  • Page 27: Ec Declaration Of Incorporation

    Operating Manual for air operated pinch valves 12.2 Einbauerklärung AKO Armaturen & Separationstechnik GmbH Phone: +49 6147 9159-0 Adam-Opel-Str. 5 Fax: +49 6147 9159-59 65468 Trebur-Astheim E-Mail: ako@pinch-valve.com GERMANY Internet: www.pinch-valve.com Shop: www.ako-shop.com...

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