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Mathey Dearman 5SA Parts And Operating Manual

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5SA SADDLE MACHINE
PARTS AND OPERATING MANUAL
5SA SADDLE MACHINE PARTS &
PART NO: 03-0105-00 / 03-0105-SO1
OPERATING MANUAL
Part Number: 03-0105-000 / 03-0105-S01
For future reference, record your Saddle Machine model and serial numbers here:
Saddle Machine Model ________
WHERE THERE IS PIPE, THERE'S MATHEY
Po Box 472110, Tulsa, OK 74147
Toll Free: 800-725-7311 / 918-447-1288 office
918-447-0188 fax
www.mathey.com
SA Serial
M
#
REVISED: March 14, 2016
©Mathey Dearman, Inc.
USA
_______________ Manual ____ Motorized ____
JUNE 2022
ENGLISH
ENGLISH
LANGUAGE
LANGUAGE

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Summary of Contents for Mathey Dearman 5SA

  • Page 1 Toll Free: 800-725-7311 / 918-447-1288 office 5SA SADDLE MACHINE 918-447-0188 fax www.mathey.com PARTS AND OPERATING MANUAL 5SA SADDLE MACHINE PARTS & PART NO: 03-0105-00 / 03-0105-SO1 OPERATING MANUAL Part Number: 03-0105-000 / 03-0105-S01 For future reference, record your Saddle Machine model and serial numbers here:...

  • Page 2: Table Of Contents

    DISPOSAL OF SADDLE MACHINE ……………………………………………………………………………….. 27 12.1 General Information ………………………………………………………………………………………………….. 27 12.2 Composition of Major Components ………………………………………………………………………. 27 13.0 Warranty …………………………………………………………………………………………………………………….. 27 Table 9 Commercial Pipe Sizes ………………………………………………………………………………………………….. 27 For the latest news, accessories and information about Mathey Dearman products visit: www.mathey.com...

  • Page 3: Safety

    SAFETY ELECTRIC SHOCK CAN KILL Electric Shock can injure or kill. Saddle machine operation and many cutting processes use or produce high voltage electrical energy. This electric energy can cause severe or fatal shock to the operator or others in the work place. Never touch any parts that are electrically “live”...
  • Page 4 PINCH AND CRUSH POINTS Mathey Dearman Saddle Machines in motion can create pinch points in normal operation. Be aware of all areas that may potentially be a hazard when the Saddle Machine is in motion. Avoid working on the machine while the control electronics...
  • Page 5 HOT MATERIALS The process of plasma cutting creates an arc of electricity that can be up to 45,000°F (25,000°C). Oxygen-fuel cutting flame can be up to 6,330°F (3,500°C). As a result, cut materials will be very hot after cutting. Use extreme care when handling recently cut materials.
  • Page 6 PUBLICATIONS Refer to the following standards or their latest revisions for more information: • OSHA, SAFETY AND HEALTH STANDARDS, 29CFR 1910, obtainable from the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402 • ANSI Standard Z49.1, SAFETY IN WELDING AND CUTTING, obtainable from the American Welding Society, 550 N.W. Lejeune Rd, Miami, FL 33126 •...

  • Page 7: General Information

    GENERAL INFORMATION The 5SA Saddle Machine is designed to rotate a 1 3/8”/35mm diameter 12” long oxy/fuel or plasma machine torch to cut and/or bevel 24”/ 610mm, 26”/ 660.4mm, 28”/ 711.2mm and 30”/ 762mm horizontal nominal size API line pipe.

  • Page 8: Installation Of The Saddle Machine On The Pipe

    Saddle (Figure 4 Item 1). In order to get a stable installation of the 5SA Saddle Machine, the Spring Snap (Figure 2 Item 4) of the Boomer Assembly (Figure 2) must be adjusted on the Chain (Figure 2 item 3) so that the spring (Figure 2 Item 2) is stretched approximately 1/2"...

  • Page 9: Closing Boomer Latch

    Picture 2 – Closing Boomer Latch WARNING: Be careful not to get finger caught between the latch handle and boomer frame. Figure 2: Boomer Assembly Part # 03-0105-017 Table 2 – Boomer Assembly Parts Identification ITEM # PART # QUANTITY PART DESCRIPTION Boomer 01-0258-001...

  • Page 10: Installation Of The Torch Arm, Torch Carrier Assembly And Torch

    Figure 3: Torch Arm Part Number: 03-0101-001 Torch Carrier Assembly Part Number: 03-0100-002 Table 3 - Torch Arm and Torch Carrier Parts Identification ITEM # PART DESCRIPTION PART # QUANTITY Torch Arm 03-0101-001 Torch Carrier Assembly 03-0100-002 Torch Clamp Base 03-0100-003 Torch Clamp 03-0100-005...

  • Page 11: Installation Of Wing Nut

    Picture 4 – Installation of the Wing Nut Remove the Clamp from the (Figure 3 Item 3) from the torch Carrier Assembly (Fig. 3, Item B). Place the Torch Carrier Assembly (Figure 3 item B) on the Torch Arm (Figure 3 item A) with hole for Torch of the Torch Clamp (Figure 3 Item 2) nearest the Ring Gear (Figure 4 item 3).

  • Page 12: The Motorized Cutting Process

    While rotating the machine torch around the pipe, move the cutting oxygen valve to the ON position to penetrate the pipe per the torch manufacturer’s instructions (if using the Plasma Machine torch, activate per the torch manufacturer instructions). NOTE: If the torch penetrates the pipe without the machine being rotated it will create a notch in the bevel that is unacceptable to most welding codes.

  • Page 13: Cable, Motor

    NOTE: If using a plasma torch system, connect the plasma cable between the Motor Control Box and the plasma torch system in the same manner. Verify the cable lock feature is engaged at both ends. Make sure the Plasma Switch is in the “Off” position. Connect the Motor Control Box power cable to the AC electrical receptacle.

  • Page 14: A Note On Back Beveling

    NOTE: If the torch penetrates the pipe without the machine being rotated it will create a notch in the bevel that is unacceptable to most welding codes. WARNING: Keep hands and clothing away from the gearing as it will cause serious injury. 7.25 Adjust the torch travel speed with Speed Control Switch until a quality cut is achieved.
  • Page 15 Figure 4: Manual 5SA Saddle Machine Configuration Part #03-0105-000 Table 4: 5SA Machine – Manual Item # Part Description Part # Qty. Saddle 03-0105-001 Cap Ring 03-0105-003 Ring Gear (Not Shown) 03-0105-002 Single Bearing Bracket Assembly (left) 03-0105-004 Single Bearing Bracket Assembly (right)
  • Page 16 Figure 5: Right Single Bearing Bracket Assembly Part Number: 03-0105-005 Left Single Bearing Bracket Assembly Part Number: 03-0105-004 Table 5: Right and Left Single Bearing Bracket Assembly Item # Part Description Part # Qty. Bracket 03-0105-006 Sprocket, Chain Drive 03-0105-008 Axle 03-0105-009 Pinion Gear...
  • Page 17 Figure 6: Double Bearing Bracket Assembly, Part # 03-0105-010 Table 6 – Double Bearing Bracket Assembly Part Identification Item # Part Description Part # Qty. Bracket 03-0105-011 Crank Handle Assembly 03-0103-012 Crank Pinion 03-0105-012 Crank Gear and Double Sprocket 03-0105-014 Axle 03-0105-013 Bearings...
  • Page 18 Figure 7: Motorized 5SA Saddle Machine Configuration...
  • Page 19 Table 7 – Motorized 5SA Saddle Machine Parts Identification ITEM DESCRIPTION PART# QTY. 5SA Saddle Machine 03-0105-000 Stepper Motor Kit (components included below) 03-0105-SA1 Threaded Stud, 5/16-18unc x 2” lg. 01.0194.007 Motor Adaptor 03-0103-031 Motor Support 03-0105-031 Motor Coupling 03-0105-032...
  • Page 20 Possible Cause(s) Corrective Action Incorrect Spacers are used Use only Mathey Spacer Bolts. Contact Mathey Dearman Sales Department for Customer is cutting tubing. Spacers for tubing. Reposition machine so that both Spacer Bolts The Spacer Bolts are not in contact with Pipe.

  • Page 21: Maintenance

    Saddle machine is handled with reasonable care and it is kept clean and lubricated. The machine should be stored in a protective container such as a Mathey Dearman Machine Storage Box or the original factory shipping crate during transporting or when not in use.

  • Page 22: Installation Of A New Drive Chains On The Manual Saddle Machine

    8.1.18 There should be a .005” to .007” gap between the Pinion Gear (Figure 5 item 4) and the teeth of Ring Gear (Figure 4 item 3). 8.1.19 Snug the 3/8-16 x 7/8” Hex Head Cap Screws (Figure 4 item 10) with a 9/16” wrench. 8.1.20 Tighten the Socket Set Screw (Figure 5 item 7) in the Sprocket (Figure 5 item 2) of the Left Single Bearing Bracket (Figure 4 Item 4) with a 5/32”...
  • Page 23 8.2.8 Install the new Drive Chain (Figure 4 item 15) onto the Sprocket (Figure 5 item 2) of the Right Single Bearing Bracket Assemblies (Figure 4 item 5) and the Double Bearing Bracket Assembly Double Sprocket (Figure 6 item 4). 8.2.9 Move the Right Single Bearing Bracket (Figure 4 item 5) into position on the backside of Saddle (Figure 4 item 1), while moving Ring Gear (Figure 4 item 3) as needed so the teeth of the Pinion Gear (Figure 5 item 4) of the Right Single...

  • Page 24: Timing The Ring Gear To The Pinion Gear Of The Motorized Saddle Machine

    With a 9/64” Hex Key remove #8-32 x ½” lg. Socket Head Cap Screws (Figure 7 item 8) that attach the Motor Adaptor (Figure 7 item 3) to the Double Bearing Bracket Assembly (Figure 4 item 6) of the 5SA Saddle Machine.

  • Page 25: Installation Of The Stepper Motor Kit

    994 & 995 – Check cable connection at motor and motor control box. 999 – Indicates the Directional Control Switch is in the “Forward” or “Reverse” position. Move to the “Off” position NOTE: If any other codes appear contact Mathey Dearman prior to continuing the cutting process. 8.4.20 If no faults are present after the motor number appears, the percent of maximum speed will be displayed in the window.

  • Page 26: Repair Of The Single And Double Bearing Bracket

    If the motorized unit is operating improperly see the trouble shooting in Table 8. Disassembly and Repair of the Single and Double Bearing Bracket Assemblies. Contact Mathey Dearman for instructions, if disassembly and repair of the Single and Double Bearing Bracket Assemblies is required...

  • Page 27: Use Of The Saddle Machine Not Allowed By The Manufacturer

    • Remember the Motor Control Box is attached to the power source current is applied to the motor control box. The Motor Control Box should be disconnected from the power source when not in use. 11.2 Use of the Saddle Machine not allowed by the Manufacturer Tampering with the electrical circuit of the Motorized Saddle Machine.
  • Page 28 Global Locations: INTERNATIONAL HEAD OFFICE - FRANCE UNITED STATES HEAD OFFICE - HOUSTON SPECIALIZED FABRICATION EQUIPMENT GROUP SPECIALIZED FABRICATION EQUIPMENT GROUP 4433 South Drive, 330B Route de Portes Les Valence, Houston, Zl les Bosses, Texas 77053, USA 26800 Etoile-sur-Rhône, France Tel: +1 713 747 8502 Tel: + 33 (0) 475 575 070 E-mail: sales@sfe-brands.com...

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03-0105-0003-0105-so1

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