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2SA SADDLE MACHINE
2SA Saddle Machine
PARTS AND OPERATING MANUAL
Parts & Operating Manual
PART NO: 03-0102-00 / 03-0102-SO1
Part Number: 03-0102-000 / 03-0102-S01
For future reference, record your Saddle Machine model and serial numbers here:
Saddle Machine Model ________
WHERE THERE IS PIPE, THERE'S MATHEY
4344 S. Maybelle Ave, Tulsa, OK 74107 USA
Toll Free: +1 800-725-7311 / +1 918-447-1288
Fax: +1 918-447-0188 / sales@mathey.com
www.mathey.com
SA
M
Serial #
___________________ Manual ____ Motorized ____
REVISED: February 18, 2016
©Mathey Dearman, Inc.
JUNE 2022
ENGLISH
ENGLISH
LANGUAGE
LANGUAGE
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Summary of Contents for Mathey Dearman 2SA
- Page 1 4344 S. Maybelle Ave, Tulsa, OK 74107 USA Toll Free: +1 800-725-7311 / +1 918-447-1288 Fax: +1 918-447-0188 / sales@mathey.com www.mathey.com 2SA SADDLE MACHINE 2SA Saddle Machine PARTS AND OPERATING MANUAL Parts & Operating Manual PART NO: 03-0102-00 / 03-0102-SO1...
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Page 2: Table Of Contents
Step Spacer Part Identification …………………………………………………………………………………………. 8 Picture 3 Step Spacer Installation ………………………………………………………………………………………………………… 9 Installation of Step Spacers ………………………………………………………………………………………………………… 9 Installation of 2SA Saddle Machine on Pipe …………………………………………………………………………. 9 Picture 4 Closing Boomer Latch ………………………………………………………………………………………………………… 10 Figure 3 Boomer Assembly Parts Configuration …………………………………………………………………………………………. 10 Table 3 Boomer Assembly Parts Identification …………………………………………………………………………………………. -
Page 3: Safety
SAFETY ELECTRIC SHOCK CAN KILL Electric Shock can injure or kill. Saddle machine operation and many cutting processes use or produce high voltage electrical energy. This electric energy can cause severe or fatal shock to the operator or others in the work place. •... - Page 4 Always read the Material Safety Data Sheet (MSDS) supplied with the material you are cutting. The MSDS will give you the information regarding the kind and amount of fumes and gases that may be produced from cutting and those that may be dangerous to your health For information on how to test for fumes and gases in your workplace refer to publications section of this manual.
- Page 5 PINCH AND CRUSH POINTS Mathey Dearman Saddle Machines in motion can create pinch points in normal operation. Be aware of all areas that may potentially be a hazard when the Saddle Machine is in motion. Avoid working on the machine while the control electronics are energized.
- Page 6 PUBLICATIONS Refer to the following standards or their latest revisions for more information: • OSHA, SAFETY AND HEALTH STANDARDS, 29CFR 1910, obtainable from the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402 • ANSI Standard Z49.1, SAFETY IN WELDING AND CUTTING, obtainable from the American Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126 •...
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Page 7: General Information
Picture 1 – Spacer Bolt Storage Box Install the Spacer Bolts (4 bolts) in the four (4) holes in the 2SA Machine Saddle (Figure 5 item 1), with the Spacer End of the Bolts on the Bore (I.D.) side of the saddle. - Page 8 Spacer Bolt Kit (includes all of the above) 03-02SA-KIT Figure 2: Step Spacer Configuration Table 2 – Step Spacer Part Identification PART DESCRIPTION Part # QUANTITY REQUIRED 2SA Step Spacer 03-0110-2SA 12” Spacer Bolt (come with 2SA Step Spacer) 03-0110-2SAM 2Sa Step Spacer Kit 02-0110-2SA Kit...
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Page 9: Step Spacer Installation
Place the hook of the Boomer (Figure 3 item 1) into the Boomer Eye (Figure 5 Item 7) on the Saddle (Figure 5 Item 1). Place the Spring Snap (Figure 2 Item 4) into the Boomer Eye (Figure 5 Item 7) on the other side of the 2SA Saddle (Figure 5 Item 1). -
Page 10: Closing Boomer Latch
WARNING: Improper tensioning of the boomer assembly or failure to latch the boomer assembly may result in injury. When the Chain is properly adjusted, close the Boomer (Figure 3 item 1). Picture 4 – Closing Boomer Latch WARNING: Be careful not to get finger caught between the latch handle and boomer frame. Figure 3: Boomer Assembly Part # 03.0102.011 Table 3 –... -
Page 11: Installation Of Torch Arm, Torch Carrier Assembly And Torch
INSTALLATION OF THE TORCH ARM, TORCH CARRIER ASSEMBLY AND TORCH Install Torch Arm (Figure 4, Item A) over the two threaded studs (Figure 5 item 14) in the face of the 2SA Machine Ring Gear (Figure 5 Item 3). Picture 5 – Installation of Torch Arm on the Threaded Stud... -
Page 12: Installation Of Wing Nut
Item 2) and adjust torch tip to pipe height per the torch manufacturer instructions and tighten the Thumbscrew (Fig. 4, item 6) securing the Torch in the Torch Carrier Assembly. NOTE: A 10” long Oxy/fuel or Plasma machine torch is required for the 2SA Saddle Machine to cut all pipes within its range. -
Page 13: The Motorized Cutting Process
Follow the torch manufacturer’s instructions for preheating the pipe. While rotating the machine torch around the pipe, move the cutting oxygen valve to the ON position to penetrate the pipe per the torch manufacturer’s instructions (if using the Plasma Machine torch, activate per the torch manufacturer instructions). -
Page 14: Cable, Motor Control Box To Stepper Motor
NOTE: If using a plasma torch system, connect the plasma cable between the Motor Control Box and the plasma torch system in the same manner. Verify the cable lock feature is engaged at both ends. Make sure the Plasma Switch is in the “Off” position. Connect the Motor Control Box power cable to the AC electrical receptacle. - Page 15 NOTE: If the torch penetrates the pipe without the machine being rotated it will create a notch in the bevel that is unacceptable to most welding codes. WARNING: Keep hands and clothing away from the gearing as it will cause serious injury. 8.25 Adjust the torch travel speed with Speed Control Switch until a quality cut is achieved.
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Page 16: Table
Figure 5 – 2SA Saddle Machine Configuration Part #03-0102-000 Table 5 - 2SA Saddle Machine Parts Identification ITEM # DESCRIPTION PART # QTY. Saddle 03-0102-001 Cap Ring 03-0102-003 Ring Gear 03-0102-002 Single Bearing Bracket Assembly 03.0102-004 Double Bearing Bracket Assembly... - Page 17 Figure 6 – Single Bearing Bracket Assembly Part # 03-0102-004 Table 6 – Single Bearing Bracket Assembly Part Identification ITEM # DESCRIPTION PART # QTY. Bracket 03-0102-005 Sprocket 03-0101-008 Pinion Gear 03-0102-006 Axle 03-0101-009 Bearing 01-0196-012 Spacer 04-0106-010 Screw, Socket Set, ¼”- 20NC x 1/4” 19-14C0-014 Spring Pin, 3/16”...
- Page 18 Figure 8 – Motorized 2SA Saddle Machine Configuration...
- Page 19 Table 8 – Motorized 2SA Saddle Machine Parts Identification ITEM # DESCRIPTION PART# QTY. 2SA Saddle Machine 03-0102-000 Stepper Motor Kit (components included below) 03-0101-SA1 Motor Coupling 03-0101-101 NEMA 23 Stepper Motor and Junction Box Assembly 03-0201-060 Socket Head Cap Screw, #8-32 unc x 1/2" lg.
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Page 20: Trouble Shooting
Symptom Possible Cause(s) Corrective Action Incorrect Spacers are used Use only Mathey Spacer. Contact Mathey Dearman Sales Department for Customer is cutting tubing. Spacers for tubing. The Spacers are not in contact with Reposition machine so that both Spacers pipe. -
Page 21: Maintenance
MAINTENANCE In order to the maximum life of the 2SA Saddle machine, the maintenance should be performed by an authorized Mathey Dearman Certified Repair Center. The Mathey Dearman Pipe Cutting and Beveling Machine requires only minimal maintenance; however, these are precision machines. In order to achieve proper results, make sure your machine is handled with reasonable care and it kept clean and lubricated. -
Page 22: Installation Of A New Drive Chain
9.1.11 If entry of the Pinion Gear (Figure 6 item 3) of the Single Bearing Bracket (Figure 6) and the Pinion Gear (Figure 7 item 2) Double Bearing Bracket (Figure 7) into the Ring Gear (Figure 5 item 3) is satisfactory; tighten the 2 Set Screw (Figure 6 item 7) in the Sprocket (Figure 6 item 2). -
Page 23: Retiming Of The Machine With Stepper Motor
Retiming of the Machine with Stepper Motor Remove #8-32 x ½” lg. Socket Head Cap Screws (Figure 8 item 4) that attach the Motor Adaptor (Figure 8 item 7) to the Double Bearing Bracket Assembly (Figure 5 item 5) of the 2SA Saddle Machine. 9.3.2... -
Page 24: Installation Of The Stepper Motor Kit
If the motorized unit is operating improperly see the trouble shooting in Table 9. Disassembly and Repair of the Single and Double Bearing Bracket Assemblies. Contact Mathey Dearman for instructions, if disassembly and repair of the Single and Double Bearing Bracket Assemblies is required... -
Page 25: Machine Safety
11.0 MACHINE SAFETY Users should follow these standard safety procedures in order to observe and prevent the safety of all employees using the machine: • Operators must use the wear safety goggles and shoes and should be suitably dressed for the working environment. -
Page 26: Warranty
14.0 WARRANTY For Warranty Information visit www.mathey.com Table 10 – Commercial Pipe Sizes and Wall Thickness Nominal Wall Thickness for Schedule Pipe Extra Size (inches) Strong Strong .134 .280 .432 .432 .562 .718 .864 .148 .250 .322 .500 .500 .718 .812 .906 .875... - Page 27 S.F.E. Group was founded in 2019 after the merger of three world leading OEM’s in the field of pipe fabrication tooling and machinery: B&B Pipe and Industrial Tools LLC (USA), Mathey Dearman Inc. (USA) and TAG Pipe Equipment Specialists (UK). Most recently the S.F.E Group has completed the acquisition of the AXXAIR Group (France).
- Page 28 Global Locations: INTERNATIONAL HEAD OFFICE - FRANCE UNITED STATES HEAD OFFICE - HOUSTON SPECIALIZED FABRICATION EQUIPMENT GROUP SPECIALIZED FABRICATION EQUIPMENT GROUP 4433 South Drive, 330B Route de Portes Les Valence, Houston, Zl les Bosses, Texas 77053, USA 26800 Etoile-sur-Rhône, France Tel: +1 713 747 8502 Tel: + 33 (0) 475 575 070 E-mail: sales@sfe-brands.com...
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