Related Manuals for Riello RL/E Series
Summary of Contents for Riello RL/E Series
- Page 1 Installation, use and maintenance instructions Light oil burner Modulating operation CODE MODEL 20074606 RL 190/E 20109674 (3) - 02/2022...
- Page 2 Original instructions...
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Page 3: Table Of Contents
Contents Information and general instructions ..............3 Information about the instruction manual . - Page 4 Contents 4.17 Motor connection at 575V ..............27 4.18 Reversible direction .
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Page 5: Information And General Instructions
Information and general instructions Information and general instructions Information about the instruction manual 1.1.1 Introduction WARNING: MOVING PARTS The instruction manual supplied with the burner: This symbol indicates that you must keep limbs is an integral and essential part of the product and must not be away from moving mechanical parts;... -
Page 6: Delivery Of The System And The Instruction Manual
Information and general instructions 1.1.4 Delivery of the system and the instruction The system supplier must carefully inform the user about: – the use of the system; manual – any further tests that may be required before activating the When the system is delivered, it is important that: system;... -
Page 7: Safety And Prevention
Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with cur- the type and pressure of the fuel, the voltage and frequency of the rent regulations and directives, applying the known technical rules electrical power supply, the minimum and maximum deliveries for of safety and envisaging all the potential danger situations. -
Page 8: Technical Description Of The Burner
Technical description of the burner Technical description of the burner Technical data Model RL 190/E MBtu/hr 5376 - 9184 High Output 38.4 - 65.6 Delivery MBtu/hr 1792 - 5376 12.8 - 38.4 Fuel #2 Fuel oil Operation Low-high or modulating Nozzle number 1 (return flow nozzle) -
Page 9: Packaging - Weight (Approximate Measurements)
Technical description of the burner Packaging - weight (Approximate measurements) The burners is supplied skid mounted. Outer dimensions of packaging are indicated in Fig. 1. The weight of the burner complete with packaging is indicated in Tab. D. inch RL 190/E 59”... -
Page 10: Firing Rate
Technical description of the burner Firing rate The burner can work in two ways: low and high fire (Fig. 3). The firing rate area values have been obtained con- MAXIMUM OUTPUT must be selected in area A. sidering an ambient temperature of 68 °F, and an atmospheric pressure of 394”... -
Page 11: Burner Description
Technical description of the burner Burner description 20111930 Fig. 5 Ignition electrodes 11 Flame stability disk Combustion head 12 Servomotor, provides adjustment of fuel delivery regulator Screw for combustion head adjustment 13 Slide bars for opening the burner and inspecting the combus- Screw for fixing fan to flange tion head Pressure gauge for pressure on nozzle return... -
Page 12: Panel Board Description
Technical description of the burner 3.10 Panel board description 20111932 Fig. 6 “OFF - ON” switch Two types of burner failure may occur: “ALARM SILENCE” button Flame safeguard lock-out: Low air pressure switch (differential operation type) if the flame safeguard alarm 23)(Fig. 6) lights up, it indicates Operator panel with LCD display that the burner is in lock-out. -
Page 13: Control Box For The Air/Fuel Ratio (Lmv37.4
The LMV37.4... is a safety device! WARNING Do not open, interfere with or modify the unit. Riello S.p.A. will not assume responsibility for any damage resulting from unauthorized inter- ference! All activities (mounting, installation and service work, etc.) must be performed by qualified staff. - Page 14 Technical description of the burner Technical data LMV37.4... basic unit Mains voltage AC 120 V -15 % / +10 % Mains frequency 50 / 60 Hz ±6 % Power consumption < 30 W (typically) Safety class I, with parts according to II and III to DIN EN 60730-1 Terminal loading Unit fuse F1 (internally) 6.3 AT...
- Page 15 Technical description of the burner Operation sequence of the burner Startup Operation Shutdown TSA1 Phase number Parameter number 266 267 214 264 Parameter number 269 268 28 s Safety limit thermostat (STB) Control thermostat or pressurestat (R) Flame signal (FS) Air pressure switch (LP) Pressure switch-min (Pmin) Pressure switch-max (Pmax)
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Page 16: Actuators (Sqm33.5
Technical description of the burner 3.12 Actuators (SQM33.5...) Warning notes To avoid injury to persons, damage to proper- ty or the environment, the following warning notes should be observed! WARNING Do not open, interfere with or modify the actu- ators! ... -
Page 17: Installation
Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out be installed, and arranging the correct lighting of the environ- by qualified personnel, as indicated in this manu- ment, proceed with the installation operations. -
Page 18: Burner Raising
Installation Burner raising In order to lift the burner, proceed as follows: The manufacturer declines any and every respon- screw the two extension bars 1) on the pins 2)(Fig. 11); sibility for any possible lifting movements, different place the two plates 3) fix them on the relevant ring nuts 4); from those indicated in this manual. -
Page 19: Length Of The Blast Tube
Installation 4.6.3 Length of the blast tube For boilers with front flue passes 12)(Fig. 14) or flame inversion chambers, protective insulation material 10) must be inserted be- The length of the blast tube must be selected according to the indi- tween the boiler refractory 11) and the blast tube 9). -
Page 20: Nozzle
Installation Nozzle The burner complies with the emission requirements of the UL 296 If it proves necessary to change a nozzle with the burner already Standard. fitted to the boiler, proceed as outlined below: pull back the burner on its slide bars as shown in Fig. 14 at In order to guarantee that emissions do not vary, recommended page 17. -
Page 21: Adjusting The Nozzle Flow Rate
Installation 4.9.4 Adjusting the nozzle flow rate The nozzle flow rate varies according to the fuel pressure on the The values indicated in the right side of the diagram nozzle return. (Fig. 19), refer to the data printed on the nozzle. WARNING Diagram (Fig. -
Page 22: Combustion Head Setting
Installation 4.10 Combustion head setting The setting of the combustion head depends exclusively on the maximum delivery of the burner. Turn screw 4)(Fig. 21) until the notch shown in diagram (Fig. 22) is level with the front surface of flange 5)(Fig. 21). Example: RL 190/E, maximum light oil delivery = 48 GPH Diagram (Fig. -
Page 23: Light Oil Supply
Installation 4.12 Light oil supply Explosion danger due to fuel leaks in the presence of a flammable source. Precautions: avoid knocking, attrition, sparks and heat. Make sure the fuel interception tap is closed before performing any operation on the burner. The fuel supply line must be installed by qualified personnel, in compliance with current standards and laws. -
Page 24: Hydraulic Connections
Installation 4.12.1 Hydraulic connections The pumps are equipped with a by-pass that separates return line with suction line (Fig. 25). The pumps are installed on the burner with the by-pass closed by screw 6)(Fig. 27 at page 23). It is therefore necessary to connect both hoses to the pump. The pump seal will be damaged immediately if it is run with the return line closed and the by-pass screw inserted. -
Page 25: Pump
Installation 4.13 Pump 4.13.1 Pump priming Before starting the burner, make sure that the tank return line is not clogged. Obstructions in the line could cause the seal located WARNING on the pump shaft to break. The time required for this operation depends upon the diameter and length of the suction tubing. -
Page 26: Electrical Wiring
Installation 4.14 Electrical wiring Notes on safety for the electrical wiring The electrical wiring must be carried out with the electrical supply disconnected. Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination. -
Page 27: Supply Cables And External Connections Passage
Installation 4.14.1 Supply cables and external connections passage All the cables to be connected to the burner are fed through the grommets. See Fig. 28. The use of the cable grommets can take various forms. By way of example we indicate the following mode (according to UL795): 1 Three phase power supply with 3/4 inch cable grommet 2 Available: single phase power supply and other devices with 1/2 inch cable grommet... -
Page 28: Thermal Relay Calibration
Installation 4.15 Thermal relay calibration Depending on the burner type, there are two different thermal re- 4.15.2 Electronic thermal relay lays: To reset, in the case of an intervention of the thermal relay, – Electro-mechanical thermal relay (used for single phase mo- press the button “RESET”... -
Page 29: Motor Connection At 208-230 Or 460V
Installation 4.16 Motor connection at 208-230 or 460V Please, pay attention to the indications in case of modification of the motors, manufactured for 208-230/460 IE3 voltage, maintenance, or substitution. NEMA Premium Efficiency voltage, have the same connection than IE2/Epact motors, but differ- ent connection than IE1 motors no more star/delta WARNING but star/double star. -
Page 30: Start-Up, Calibration And Operation Of The Burner
Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices. -
Page 31: Final Calibration Of The Pressure Switch
Start-up, calibration and operation of the burner Final calibration of the pressure switch 5.4.1 Air pressure switch The air pressure switch is connected in differential (Fig. 39) and is activated by both the negative pressure of the air intake and the air pressure from the fan. -
Page 32: Flame Signal Measurement
Start-up, calibration and operation of the burner Flame signal measurement Check the flame signal through the parameter 954, as indicated in Fig. 41. The displayed value is expressed in percentage. The value during the operation must be higher than 24%. If at the burner start-up the value is higher or equal of 18%, the burner locks out due to the extraneous light. -
Page 33: Maintenance
Maintenance Maintenance Notes on safety for the maintenance The periodic maintenance is essential for the good operation, safe- Before carrying out any maintenance, cleaning or checking opera- ty, yield and duration of the burner. tions: It allows you to reduce consumption and polluting emissions and to keep the product in a reliable state over time. -
Page 34: Fuel Pump And/Or Couplings Replacement
Maintenance Pump The pump delivery pressure must be stable at 290 PSI. The suction must be less than 6.5 PSI. Unusual noise must not be evident dur- ing pump operation. If the pressure is found to be unstable or if the pump runs noisily, the flexible hose must be detached from the line filter and the fuel must be sucked from a tank located near the burner. -
Page 35: Safety Components
Maintenance 6.2.4 Safety components The safety components must be replaced at the end of their life cycle indicated in Tab. M. The specified life cycles do not refer to the warranty terms indicated in the delivery or payment conditions. Safety component Life cycle 10 years or 250,000 Flame control... -
Page 36: Opening The Burner
Maintenance Opening the burner Loosen screws 1)(Fig. 46) and withdraw the cover 2); unscrew screws 3); Disconnect the electrical supply from the burner by fit the two extensions 4) supplied with a kit on request onto the means of the main system switch. -
Page 37: A Appendix - Spare Parts
Appendix - Spare parts Appendix - Spare parts 20109674... - Page 38 Appendix - Spare parts CODE DESCRIPTION 3013682 SOUND DAMPING 3013686 EXTENSION 3003891 CONNECTOR 20027020 YELLOW SIGNAL LIGHT 3012949 CONNECTOR 3006157 PUMP 20028398 SHAFT 3007079 SEAL 20036078 SEAL 20075584 CONNECTOR 3007164 SEAL 3006184 20073258 AIR DAMPER ASSEMBLY 3013683 PROTECTION 3003763 INSPECTION WINDOW 3014011 DISC 3013926...
- Page 39 Appendix - Spare parts CODE DESCRIPTION 20084593 SQUARE 20049844 FRONT PIECE 3012639 CONTROL DEVICE 3020068 RELAY 3012841 BASE 3003495 U BOLT 3003796 ELECTRODE 3013908 CONNECTION 20111155 3012461 BRACKET 20027021 SELECTOR SWITCH 3004821 DRIVE DISK 3020071 BASE 3013681 SCREW 20027422 SELECTOR SWITCH 20008601 SERVOMOTOR 3012384...
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Page 40: Appendix - Accessories
Appendix - Accessories Appendix - Accessories • Flame inversion boiler kit Burner Code RL 190/E 3010241 The installer is responsible for the supply and instal- lation of any safety device(s) not indicated in this manual. WARNING 20109674... -
Page 41: Appendix - Burner Start Up Report
Appendix - Burner start up report Appendix - Burner start up report Model number: Serial number: Project name: Start-up date: Installing contractor: Phone number: OIL OPERATION : Low Fire Oil supply pressure: High Fire : Low Fire Oil suction pressure: High Fire Control Power Supply: CO: Low Fire... - Page 44 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http://www.riello.it http:// www.riello.com RIELLO BURNERS NORTH AMERICA http://www.riello.ca 35 Pond Park Road 2165 Meadowpine Blvd Hingham, Massachusetts, Mississauga, Ontario U.S.A. 02043 1-800-4-RIELLO Canada L5N 6H6 Subject to modifications...