Controls C3-100 Product Manual

Controls C3-100 Product Manual

Engine display & control panel

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Product Manual
Engine Display & Control Panel
J1939 Engines
Part Number: C3-100
Revision: 1.0
______________________________________________________________________________________________________________________________________
Copyright  Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

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Summary of Contents for Controls C3-100

  • Page 1 Product Manual Engine Display & Control Panel J1939 Engines Part Number: C3-100 Revision: 1.0 ______________________________________________________________________________________________________________________________________ Copyright  Controls, Inc. P.O. Box 368 • Sharon Center, OH 44274 Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com...
  • Page 2: Table Of Contents

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S TABLE OF CONTENTS PRIOR TO STARTING ENGINE……. ……………………………………………………………………….……………….………..……... THROTTLE SETTINGS CAN BUS SETTINGS PANEL OPERATION………..…..…...
  • Page 3: Prior To Starting Engine

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PRIOR TO STARTING ENGINE Prior to starting the engine, select the proper throttle control mode required for application.
  • Page 4: Panel Operation

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PANEL OPERATION 1) Engine Start - Turn key to run position 2) Engine Stop – Turn key to off position 3) Engine Throttle –...
  • Page 5: Module Connectors

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MODULE CONNECTORS Primary Connector 14 Pin - 4 -...
  • Page 6: Primary 14 Pin Module Connector

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Primary Connector (14 Pin) Function Function Relay #2 -ECU Signal J1939 Low Relay #1 NO...
  • Page 7: Engine Alarms, Codes And Messages

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S ENGINE ALARMS, CODES AND MESSAGES ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS It is important to understand panel operation with respect to engine safety protections, alarms, and fault codes.
  • Page 8: Active And Stored Engine Ecu Codes

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S INDICATOR LAMPS The panel red (alarm) and amber (pre alarm) lamp indicators. Engine Engine...
  • Page 9: Control Panel Specific Alarms And Shut Downs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and shut downs are managed by the control panel independent from the engine ECU.
  • Page 10: Control Panel Analog And Digital Inputs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL ANALOG AND DIGITAL INPUTS The panel is shipped from the factory with the bold print inputs pre-wired and enabled in the panel.
  • Page 11: Analog Input

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S ANALOG #1 INPUT FUNCTIONS Fuel Level S-W – Fuel amount, in percentage, can be measured and displayed on the C3 module using a standard Stewart Warner scale sender of 240 ohms –...
  • Page 12 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S DIGITAL FUNCTIONS The digital inputs can be configured for different uses depending on the application. These include the following: 1) Alarm –...
  • Page 13: Control Panel Relay Outputs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL RELAY OUTPUTS The panel is shipped from the factory with the highlighted outputs enabled and pre- wired in the panel.
  • Page 14 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S RELAY FUNCTIONS Available relays can be assigned for different uses. a. None - Assign to “none” when not used.
  • Page 15: Menu System

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MENU SYSTEM To Enter Menu System Hold MENU button and press ENTER button. Menu Navigation Press MENU button to scroll menu options.
  • Page 16 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MAIN MENUS Active Engine Fault Codes View/Scroll Active Fault Codes Stored Engine Fault Codes...
  • Page 17 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONFIGURATION MENUS Input Configuration Analog 1 Function (Fuel Level Settings) Digital Input 1 Setup (NO/NC, Action, Message, When Active, Delay)
  • Page 18 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Engine Safety Configuration Sender Check Bypass Time Period Selection Fuel Level Check On/Off Selection...

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