EUCHNER CKS2-K-BP-CC-FLX Operating Instructions Manual

EUCHNER CKS2-K-BP-CC-FLX Operating Instructions Manual

Key adapter
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Operating Instructions
Key Adapter
EN
CKS2-K-BP/BR-CC-FLX

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Summary of Contents for EUCHNER CKS2-K-BP-CC-FLX

  • Page 1 Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX...
  • Page 2: Table Of Contents

    Requirements for connecting cables ....................13 8.5. Connector assignment of key adapter CKS2-K-BR-CC-FLX-F00-USA-… with plug connector M12, 8-pin .13 8.6. Connector assignment of key adapter CKS2-K-BP-CC-FLX-F00-USI-… with plug connector M12, 5-pin ..13 8.7. Notes on operation with safe control systems .................14 8.8.
  • Page 3 Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX Using communication data .................. 24 11.1. Connection to a BR/IO-Link Gateway GWY-CB ..................24 11.2. Connection to a safety relay ESM-CB ....................24 11.3. Overview of the communication data ....................24 11.3.1. Cyclical data (process data) ....................24 11.3.2. Acyclical data (device data and events) ................25 Setup .........................
  • Page 4: About This Document

    Always read all documents to gain a complete overview of safe installation, setup and use of the device. The documents can be downloaded from www.euchner.com. For this purpose enter the doc. no. or the order number for the device in the search box.
  • Page 5: Correct Use

    EN 60204-1 Ì The key adapter must be used only in conjunction with the designated CKS2 keys from EUCHNER. On the impermissible use of different keys, EUCHNER provides no warranty for safe function. The communication data that can be read via IO-Link must not be used for safety functions.
  • Page 6: Description Of The Safety Function

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 3. Description of the safety function The safety function is defined by the related application. Device safety function: Ì - Safe detection of a key belonging to the system and checking the associated key code. The safety outputs are switched on if the key is valid.
  • Page 7 Ensure the operating instructions are always available during mounting, setup and servicing. For this reason you should archive a printed copy of the operating instructions. You can download the operating instructions from www.euchner.com. MAN20001512-01-03/22 (translation of the original operating instructions)
  • Page 8: Function

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 6. Function Key adapter Key A-FLX-K-0A-RD-168921 168921 CKS2-K-BP/BR-CC-FLX 1 key per packaging unit A-FLX-K-0A Key identification Key A-FLX-K-0B-RD-… 168963 168963 168963 Several keys per packaging unit, with identical key code and different key iden- A-FLX-K-0B A-FLX-K-0B A-FLX-K-0B tification...
  • Page 9: Switching States

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 6.3. Switching states Key inserted Key removed LED indicator illuminates green flashes green slowly Safety outputs FO1A and FO1B Signal OD MAN20001512-01-03/22 (translation of the original operating instructions)
  • Page 10: Mounting

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 7. Mounting NOTICE Risk of damage to equipment and malfunctions as a result of incorrect installation. To achieve the degree of protection IP65/IP67, it is necessary to install the key adapter in a clean, flat Ì...
  • Page 11: Electrical Connection

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 8. Electrical connection The following connection options are available: Separate operation Ì Series connection with wiring in the control cabinet Ì Series connection with Y-distributors Ì Connection without IO-Link communication Ì Connection with IO-Link communication Ì...
  • Page 12: Notes About

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 8.1. Notes about Important! This device is intended to be used with a Class 2 power source in accordance with UL1310. Ì As an alternative an LV/C (Limited Voltage/Current) power source with the following properties can Ì...
  • Page 13: Requirements For Connecting Cables

    Use connection components and connecting cables from EUCHNER. Ì On the use of other connection components, the requirements in the following table apply. EUCHNER Ì provides no warranty for safe function in case of failure to comply with these requirements.
  • Page 14: Notes On Operation With Safe Control Systems

    If the power supply is connected to a terminal of a safe control system, this output must provide sufficient electrical current. Always connect inputs FI1A and FI1B directly to a power supply unit or to outputs FO1A and FO1B of another EUCHNER Ì...
  • Page 15: Connection Of A Single Cks2 (Separate Operation)

    POWER SUPPLY F-DI X03: 24 V IN X04: 24 V OUT Input Channel 0 und 4 6ES7154-4AB10-0AB0 6ES7148-4FC00-0AB0 Fig. 1: Connection example for separate operation of a CKS2-K-BP-CC-FLX-… on a safe IP67 peripheral module MAN20001512-01-03/22 (translation of the original operating instructions)
  • Page 16: Connection Of Several Devices In A Chain (Series Connection)

    CKS2 system. They do not represent complete system planning. The user is responsible for safe integration into the overall system. Detailed application examples can be found at www.euchner.com. Simply enter the order number of your device in the search box. You will find all available connection examples for the device in Downloads.
  • Page 17: Series Connection With Wiring In The Control Cabinet

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 10.1. Series connection with wiring in the control cabinet The series connection can be realized via additional terminals in a control cabinet. Important! In case of series connection with IO-Link communication: The safety outputs are permanently assigned to the respective safety inputs of the downstream key Ì...
  • Page 18: Series Connection With Y-Distributors

    Important! The maximum number of devices in a BR switch chain depends on many factors, including the cable length. This case example shows a standard application. You will find further connection examples at www.euchner.com. =200 m = 24 V 5 x 0,34 mm...
  • Page 19: Determining Cable Lengths Using The Example Table

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 10.2.2. Determining cable lengths using the example table Example: 6 devices are to be used in series. Cabling with a length of 40 m is routed from a safety relay in the control cabinet to the last device (#6). Cables with a length of 20 m each are connected between the individual devices. = 140 m = 40 m = 5 x 20 m...
  • Page 20: Connector Assignment Of Y-Distributor For Series Connection Without Io-Link Communication

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 10.2.3. Connector assignment of Y-distributor for series connection without IO-Link communication Important! The switch chain must always be terminated with strapping plug 097645. Ì A higher-level control system cannot detect which key is removed or on which key adapter a fault has oc- Ì...
  • Page 21 Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX Fig. 4: Connection example for series connection without IO-Link communication MAN20001512-01-03/22 (translation of the original operating instructions)
  • Page 22: Connector Assignment Of Y-Distributor For Series Connection With Io-Link Communication

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 10.2.4. Connector assignment of Y-distributor for series connection with IO-Link communication Important! The switch chain must always be terminated with strapping plug 097645. Ì Plug connector X1 Y-distributor Plug connector X2 / X3 Plug Socket 157913 Function X2.1...
  • Page 23 Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX Fig. 5: Connection example for series connection with IO-Link communication MAN20001512-01-03/22 (translation of the original operating instructions)
  • Page 24: Using Communication Data

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 11. Using communication data A BR/IO-Link Gateway is required to use the device’s communication data and forward them to a higher-level bus system. The following devices are suitable: GWY-CB-1-BR-IO (BR/IO-Link Gateway) Ì ESM-CB (safety relay with integrated BR/IO-Link Gateway) Ì...
  • Page 25: Acyclical Data (Device Data And Events)

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 11.3.2. Acyclical data (device data and events) After one of the commands listed below is sent, the requested data are provided via the IO-Link Gateway. The reply message always consists of 8 bytes in big endian format. Example 1: Reply message in response to the command Send device ID number/serial number: 06 02 68 E0 00 01 17 00 In this example, the device’s ID number is 157920 and its serial number is 279.
  • Page 26: Setup

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 12. Setup DANGER Danger to life due to tampering. Unused keys must be rendered unusable or protected against unauthorized access to prevent by- Ì passing the safety function. If master keys or replacement keys are used, the operating organization must take suitable organi- Ì...
  • Page 27: Teaching-In A New Key

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 12.2. Teaching-in a new key Important! The teach-in operation may be performed only if the device functions flawlessly. The LED flashes Ì green slowly. Only the key version with which the device was configured can be taught-in. To reconfigure the device, Ì...
  • Page 28: Electrical Function Test

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 12.3. Electrical function test WARNING Danger of fatal injury as a result of faults in installation and functional check. Before carrying out the functional check, make sure that there are no persons in the danger zone. Ì...
  • Page 29: Status And Error Messages

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 14. Status and error messages 14.1. LED indicator Important! If you do not find the displayed device status in the following tables, this indicates an internal device fault. Contact the manufacturer. LED not illuminated LED illuminated quickly LED flashes quickly (3 Hz) Key to symbols...
  • Page 30: Status Messages

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 14.2. Status messages Safety out- Monitoring LED indicator puts FO1A / output Status FO1B signal OD Self-test after operating voltage is switched on. white quickly 3 Hz (only for CKS2-BR: 5 s) No communication with the BR/IO-Link Gateway. green quickly Device is ready for operation.
  • Page 31: Error Messages

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 14.3. Error messages Acknowledg- ing errors LED indicator Error Troubleshooting Teach-in error No key detected during teach-in standby. The key must be inserted within 3 minutes of the pushbutton being pressed. 0x1F ¨ Key removed from the key adapter prior to the end of Repeat teach-in operation.
  • Page 32 Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX Acknowledg- ing errors LED indicator Error Troubleshooting Output error A short circuit or ground fault is detected at safety 0x4C output FO1A or FO1B during the self-test. 0x4D Check wiring. A short circuit or ground fault is detected at safety violet quickly 0x54 output FO1A or FO1B during operation.
  • Page 33: Acknowledging Error Messages

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 14.4. Acknowledging error messages Depending on the error type, the error message can be acknowledged by briefly removing the key or by a reset. The reset can be performed as follows. Each device Centrally for must be ad- Reset all devices in a...
  • Page 34: Technical Data

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 15. Technical data NOTICE If a data sheet is included with the product, the information on the data sheet applies. 15.1. Technical data for key adapter CKS2-K-BP/BR-CC-FLX Parameter Value Unit min. typ. max. Housing material Plastic PA6-GF30 black Dimensions 75 x 40 x 73...
  • Page 35: Radio Frequency Approvals

    Supplier‘s Declaration of Conformity 47 CFR § 2.1077 Compliance Information Unique Identifier: CKS2-K-BP SERIES CKS2-K-BR SERIES Responsible Party – U.S. Contact Information EUCHNER USA Inc. 6723 Lyons Street East Syracuse, NY 13057 +1 315 701-0315 +1 315 701-0319 info(at)euchner-usa.com http://www.euchner-usa.com...
  • Page 36: Typical System Times

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 15.1.2. Typical system times Refer to the technical data for the exact values. Ready delay: After switch-on, the device carries out a self-test. The system is ready for operation only after this time. Turn-on time of safety outputs: The max. reaction time t is the time from the moment when the key is in the actuating range to the moment when the safety outputs switch on.
  • Page 37: Dimension Drawing For Key Adapter

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 15.1.3. Dimension drawing for key adapter max. 4mm Pushbut- 11,5 Rubber seal MAN20001512-01-03/22 (translation of the original operating instructions)
  • Page 38: Technical Data For Key A-Flx-K

    Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX 15.2. Technical data for key A-FLX-K-… Parameter Value Unit min. typ. max. Housing material ABS plastic Dimensions 40 x 31 x 5 Weight 0.004 Ambient temperature °C Degree of protection IP65/IP67 Power supply Inductive via key adapter 15.2.1.
  • Page 39: Ordering Information And Accessories

    18. Declaration of conformity The declaration of conformity is part of the operating instructions. The complete EU declaration of conformity can also be found at www.euchner.com. Enter the order number of your device in the search box. The document is available under Downloads.
  • Page 40 Germany info@euchner.de www.euchner.com Edition: MAN20001512-01-03/22 Title: Operating Instructions Key Adapter CKS2-K-BP/BR-CC-FLX (translation of the original operating instructions) Copyright: © EUCHNER GmbH + Co. KG, 03/2022 Subject to technical modifications; no responsibility is accept- ed for the accuracy of this information.

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