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Mitsubishi Heavy Industries 100 VNX-W Installation Manual

Mitsubishi Heavy Industries 100 VNX-W Installation Manual

Outdoor unit

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INSTALLATION MANUAL FOR OUTDOOR UNIT
INSTALLATION MANUAL FOR OUTDOOR UNIT
◎This installation manual deals with outdoor units and general installation specifications only. For indoor units, refer to the respective installation manuals supplied with the units.
◎This installation manual deals with outdoor units and general installation specifications only. For indoor units, refer to the respective installation manuals supplied with the units.
◎When install the unit, be sure to check whether the selection of installation place, power supply specifications, usage limitation (piping length, height
◎When install the unit, be sure to check whether the selection of installation place, power supply specifications, usage limitation (piping length, height
differences between indoor and outdoor units, power supply voltage and etc.) and installation spaces
differences between indoor and outdoor units, power supply voltage and etc.) and installation spaces
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
We recommend you to read this "SAFETY PRECAUTIONS" carefully before the installation work in order to gain full advantage of the functions of the unit and to
We recommend you to read this "SAFETY PRECAUTIONS" carefully before the installation work in order to gain full advantage of the functions of the unit and to
avoid malfunction due to mishandling.
avoid malfunction due to mishandling.
CAUTION
CAUTION
WARNING
WARNING
The precautions described below are divided into
The precautions described below are divided into
and
and
. The matters with possibilities leading to serious consequences such as
. The matters with possibilities leading to serious consequences such as
death or serious personal injury due to erroneous handling are listed in the
death or serious personal injury due to erroneous handling are listed in the
WARNING
WARNING
and the matters with possibilities leading to personal injury or
and the matters with possibilities leading to personal injury or
damage of the unit due to erroneous handling including probability leading to serious consequences in some cases are listed in
damage of the unit due to erroneous handling including probability leading to serious consequences in some cases are listed in
very important precautions for safety. Be sure to observe all of them without fail.
very important precautions for safety. Be sure to observe all of them without fail.
The meaning of "Marks" used here are as shown below.
The meaning of "Marks" used here are as shown below.
Never do it under any circumstance.
Never do it under any circumstance.
Always do it according to the instruction
Always do it according to the instruction
For 3 phase power source outdoor unit, EN61000-3-2 is not applicable if consent by the utility company or nortification to the utility company is given before usage.
For 3 phase power source outdoor unit, EN61000-3-2 is not applicable if consent by the utility company or nortification to the utility company is given before usage.
3 phase power source unit, both indoor and outdoor, is suitable for installation in a commercial and light industrial environment. If installed as a house-hold
3 phase power source unit, both indoor and outdoor, is suitable for installation in a commercial and light industrial environment. If installed as a house-hold
appliance it could cause electromagnetic interference.
appliance it could cause electromagnetic interference.
In case of 125VNX and 140VNX, equipment complying with IEC 61000-3-12.
In case of 125VNX and 140VNX, equipment complying with IEC 61000-3-12.
Be sure to confirm no anomaly on the equipment by commissioning after completed installation and explain the operating methods as well as the maintenance
Be sure to confirm no anomaly on the equipment by commissioning after completed installation and explain the operating methods as well as the maintenance
methods of this equipment to the user according to the owner's manual.
methods of this equipment to the user according to the owner's manual.
Keep the installation manual together with owner's manual at a place where any user can read at any time. Moreover if necessary, ask to hand them to a new user
Keep the installation manual together with owner's manual at a place where any user can read at any time. Moreover if necessary, ask to hand them to a new user
● Installation must be carried out by the qualified installer.
● Installation must be carried out by the qualified installer.
If you install the system by yourself, it may cause serious trouble such as water leaks, electric shocks, fire and personal injury, as a result of a system
If you install the system by yourself, it may cause serious trouble such as water leaks, electric shocks, fire and personal injury, as a result of a system
malfunction.
malfunction.
● Install the system in full accordance with the instruction manual.
● Install the system in full accordance with the instruction manual.
Incorrect installation may cause bursts, personal injury, water leaks, electric shocks and fire.
Incorrect installation may cause bursts, personal injury, water leaks, electric shocks and fire.
● Use the original accessories and the specified components for installation.
● Use the original accessories and the specified components for installation.
If parts other than those prescribed by us are used, It may cause fall of the unit, water leaks, electric shocks, fire, refrigerant leak, substandard
If parts other than those prescribed by us are used, It may cause fall of the unit, water leaks, electric shocks, fire, refrigerant leak, substandard
performance, control failure and personal injury.
performance, control failure and personal injury.
● When installing in small rooms, take prevention measures not to exceed the density limit of refrigerant
● When installing in small rooms, take prevention measures not to exceed the density limit of refrigerant
accordance with ISO5149.
accordance with ISO5149.
Consult the expert about prevention measures. If the density of refrigerant exceeds the limit in the event of leakage, lack of oxygen can occur, which
Consult the expert about prevention measures. If the density of refrigerant exceeds the limit in the event of leakage, lack of oxygen can occur, which
can cause serious accidents.
can cause serious accidents.
● Ventilate the working area well in the event of refrigerant leakage during installation.
● Ventilate the working area well in the event of refrigerant leakage during installation.
If the refrigerant comes into contact with naked flames, poisonous gas is produced.
If the refrigerant comes into contact with naked flames, poisonous gas is produced.
● After completed installation, check that no refrigerant leaks from the system.
● After completed installation, check that no refrigerant leaks from the system.
If refrigerant leaks into the room and comes into contact with an oven or other hot surface, poisonous gas is produced.
If refrigerant leaks into the room and comes into contact with an oven or other hot surface, poisonous gas is produced.
● Hang up the unit at the specified points with ropes which can support the weight in lifting for portage. And to avoid jolting out of alignment,
● Hang up the unit at the specified points with ropes which can support the weight in lifting for portage. And to avoid jolting out of alignment,
be sure to hang up the unit at 4-point support.
be sure to hang up the unit at 4-point support.
An improper manner of portage such as 3-point support can cause death or serious personal injury due to falling of the unit
An improper manner of portage such as 3-point support can cause death or serious personal injury due to falling of the unit
● Install the unit in a location with good support.
● Install the unit in a location with good support.
Unsuitable installation locations can cause the unit to fall and cause material damage and personal injury.
Unsuitable installation locations can cause the unit to fall and cause material damage and personal injury.
● Ensure the unit is stable when installed, so that it can withstand earthquakes and strong winds.
● Ensure the unit is stable when installed, so that it can withstand earthquakes and strong winds.
Unsuitable installation locations can cause the unit to fall and cause material damage and personal injury.
Unsuitable installation locations can cause the unit to fall and cause material damage and personal injury.
● The electrical installation must be carried out by the qualified electrician in accordance with "the norm for electrical work" and "national
● The electrical installation must be carried out by the qualified electrician in accordance with "the norm for electrical work" and "national
wiring regulation", and the system must be connected to the dedicated circuit.
wiring regulation", and the system must be connected to the dedicated circuit.
Power supply with insufficient capacity and incorrect function done by improper work can cause electric shocks and fire,
Power supply with insufficient capacity and incorrect function done by improper work can cause electric shocks and fire,
● Be sure to shut off the power before starting electrical work.
● Be sure to shut off the power before starting electrical work.
Failure to shut off the power can cause electric shocks, unit failure or incorrect function of equipment.
Failure to shut off the power can cause electric shocks, unit failure or incorrect function of equipment.
● Be sure to use the cables conformed to safety standard and cable ampacity for power distribution work.
● Be sure to use the cables conformed to safety standard and cable ampacity for power distribution work.
Unconformable cables can cause electric leak, anomalous heat production or fire.
Unconformable cables can cause electric leak, anomalous heat production or fire.
● Use the prescribed cables for electrical connection, tighten the cables securely in terminal block and relieve the cables correctly to prevent
● Use the prescribed cables for electrical connection, tighten the cables securely in terminal block and relieve the cables correctly to prevent
overloading the terminal blocks.
overloading the terminal blocks.
Loose connections or cable mountings can cause anomalous heat production or fire.
Loose connections or cable mountings can cause anomalous heat production or fire.
● Arrange the wiring in the control box so that it cannot be pushed up further into the box. Install the service panel correctly.
● Arrange the wiring in the control box so that it cannot be pushed up further into the box. Install the service panel correctly.
Incorrect installation may result in overheating and fire.
Incorrect installation may result in overheating and fire.
● Do not perform brazing work in the airtight room
● Do not perform brazing work in the airtight room
It can cause lack of oxygen.
It can cause lack of oxygen.
● Use the prescribed pipes, flare nuts and tools for R32 and R410A.
● Use the prescribed pipes, flare nuts and tools for R32 and R410A.
Using existing parts (for R22 or R407C) can cause the unit failure and serious accidents due to burst of the refrigerant circuit.
Using existing parts (for R22 or R407C) can cause the unit failure and serious accidents due to burst of the refrigerant circuit.
● Carry out the electrical work for ground lead with care
● Carry out the electrical work for ground lead with care
Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line's ground lead. Incorrect grounding can cause unit faults such as
Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line's ground lead. Incorrect grounding can cause unit faults such as
electric shocks due to short-circuiting. Never connect the grounding wire to a gas pipe because if gas leaks,it could cause explosion or ignition.
electric shocks due to short-circuiting. Never connect the grounding wire to a gas pipe because if gas leaks,it could cause explosion or ignition.
● Use the circuit breaker for all pole with correct capacity.
● Use the circuit breaker for all pole with correct capacity.
Using the incorrect circuit breaker, it can cause the unit malfunction and fire.
Using the incorrect circuit breaker, it can cause the unit malfunction and fire.
● Install isolator or disconnect switch on the power
● Install isolator or disconnect switch on the power supply wiring in accordance with the local codes and regulations.
The isolator should be locked in accordanced with EN60204-1.
● Take care when carrying the unit by hand.
If the unit weights more than 20kg, it must be carried by two or more persons. Do not carry by the plastic straps, always use the carry handle when carrying the
unit by hand. Use gloves to minimize the risk of cuts by the aluminum fins.
● Dispose of any packing materials correctly.
Any remaining packing materials can cause personal injury as it contains nails and wood. And to avoid danger of suffocation, be sure to keep the plastic
wrapper away from children and to dispose after tear it up.
● Pay attention not to damage the drain pan by weld spatter when welding work is done near the indoor unit.
If weld spatter entered into the indoor unit during welding work, it can cause pin-hole in drain pan and result in water leakage. To prevent such damage, keep the indoor unit in its packing or cover it.
● Be sure to insulate the refrigerant pipes so as not to condense the ambient air moisture on them.
Insufficient insulation can cause condensation, which can lead to moisture damage on the ceiling, floor, furniture and any other valuables.
● Be sure to perform air tightness test by pressurizing with nitrogen gas after completed refrigerant piping work.
If the density of refrigerant exceeds the limit in the event of refrigerant leakage in the small room, lack of oxygen can occur, which can cause serious accidents.
● Perform installation work properly according to this installation manual.
Improper installation can cause abnormal vibrations or increased noise generation.
● After maintenance, all wiring, wiring ties and the like, should be returned to their original state and wiring route, and the necessary clearance from
all metal parts should be secured.
● Earth leakage breaker must be installed
If the earth leakage breaker is not installed, it can cause fire or electric shocks.
● Do not use any materials other than a fuse with the correct rating in the location where fuses are to be used.
Connecting the circuit with copper wire or other metal thread can cause unit failure and fire.
● Do not install the unit near the location where leakage of combustible gases can occur.
If leaked gases accumulate around the unit, it can cause fire.
● Do not install the unit where corrosive gas (such as sulfurous acid gas etc.) or combustible gas (such as thinner and petroleum gases) can
accumulate or collect, or where volatile combustible substances are handled.
Corrosive gas can cause corrosion of heat exchanger, breakage of plastic parts and etc. And combustible gas can cause fire.
● Secure a space for installation, inspection and maintenance specified in the manual.
Insufficient space can result in accident such as personal injury due to falling from the installation place.
● When the outdoor unit is installed on a roof or a high place, provide permanent ladders and handrails along the access route and fences and handrails around the outdoor unit.
If safety facilities are not provided, it can cause personal injury due to falling from the installation place.
● Do not install nor use the system close to the equipment that generates electromagnetic fields or high frequency harmonics
Equipment such as inverters, standby generators, medical high frequency equipments and telecommunication equipments can affect the system, and cause
malfunctions and breakdowns. The system can also affect medical equipment and telecommunication equipment, and obstruct its function or cause jamming.
● Do not install the outdoor unit in a location where insects and small animals can inhabit.
Insects and small animals can enter the electric parts and cause damage or fire. Instruct the user to keep the surroundings clean.
Notabilia as a unit designed for R32
Notabilia as a unit designed for R32
Do not use any refrigerant other than R32. R32 will rise to pressure about 1.6 times higher than that of a conventional refrigerant (R22 or R407C).
Do not use any refrigerant other than R32. R32 will rise to pressure about 1.6 times higher than that of a conventional refrigerant (R22 or R407C).
A cylinder containing R32 has a light blue indication mark on the top.
A cylinder containing R32 has a light blue indication mark on the top.
A unit designed for R32 has adopted a different size indoor unit operation valve charge port and a different size check joint provided in the unit to prevent the charging of a wrong refrigerant by mistake. The
A unit designed for R32 has adopted a different size indoor unit operation valve charge port and a different size check joint provided in the unit to prevent the charging of a wrong refrigerant by mistake. The
processed dimension of the flared part of a refrigerant pipe and a flare nut's parallel side measurement have also been altered to raise strength against pressure. Accordingly, you are required to arrange dedicated
processed dimension of the flared part of a refrigerant pipe and a flare nut's parallel side measurement have also been altered to raise strength against pressure. Accordingly, you are required to arrange dedicated
R32 tools listed in the table on the right before installing or servicing this unit.
R32 tools listed in the table on the right before installing or servicing this unit.
All indoor units must be models designed exclusively for R32. Check connectable indoor unit models in a catalog, etc. (A wrong indoor unit, if connected into the system, will impair proper system operation)
All indoor units must be models designed exclusively for R32. Check connectable indoor unit models in a catalog, etc. (A wrong indoor unit, if connected into the system, will impair proper system operation)
Check before installation work
Check before installation work
Model name and power source
Model name and power source
Refrigerant piping length
Refrigerant piping length
Piping, wiring and miscellaneous small parts
Piping, wiring and miscellaneous small parts
Indoor unit installation manual
Indoor unit installation manual
CAUTION
CAUTION
. These are
. These are
WARNING
WARNING
● Tighten the flare nut by using double spanners and torque wrench according to prescribed method. Be sure not to
● Tighten the flare nut by using double spanners and torque wrench according to prescribed method. Be sure not to
tighten the flare nut too much.
tighten the flare nut too much.
Loose flare connection or damage on the flare part by tightening with excess torque can cause burst or refrigerant leaks which
Loose flare connection or damage on the flare part by tightening with excess torque can cause burst or refrigerant leaks which
may result in lack of oxygen.
may result in lack of oxygen.
● Do not open the service valves for liquid line and gas line until completed refrigerant piping work, air tightness test
● Do not open the service valves for liquid line and gas line until completed refrigerant piping work, air tightness test
and evacuation.
and evacuation.
If the compressor is operated in state of opening service valves before completed connection of refrigerant piping work, you
If the compressor is operated in state of opening service valves before completed connection of refrigerant piping work, you
may incur frost bite or injury from an abrupt refrigerant outflow and air can be sucked into refrigerant circuit, which can cause
may incur frost bite or injury from an abrupt refrigerant outflow and air can be sucked into refrigerant circuit, which can cause
burst or personal injury due to anomalously high pressure in the refrigerant
burst or personal injury due to anomalously high pressure in the refrigerant
in the event of leakage
in the event of leakage
● Only use prescribed optional parts. The installation must be carried out by the qualified installer.
● Only use prescribed optional parts. The installation must be carried out by the qualified installer.
If you install the system by yourself, it can cause serious trouble such as water leaks, electric shocks, fire.
If you install the system by yourself, it can cause serious trouble such as water leaks, electric shocks, fire.
● Do not perform any change of protective device itself or its setup condition
● Do not perform any change of protective device itself or its setup condition
The forced operation by short-circuiting protective device of pressure switch and temperature controller or the use of non
The forced operation by short-circuiting protective device of pressure switch and temperature controller or the use of non
specified component can cause fire or burst.
specified component can cause fire or burst.
● Be sure to switch off the power supply in the event of installation, inspection or servicing.
● Be sure to switch off the power supply in the event of installation, inspection or servicing.
If the power supply is not shut off, there is a risk of electric shocks, unit failure or personal injury due to the unexpected start of fan.
If the power supply is not shut off, there is a risk of electric shocks, unit failure or personal injury due to the unexpected start of fan.
● Consult the dealer or an expert regarding removal of the unit.
● Consult the dealer or an expert regarding removal of the unit.
Incorrect installation can cause water leaks, electric shocks or fire.
Incorrect installation can cause water leaks, electric shocks or fire.
● Stop the compressor before closing valve and disconnecting refrigerant pipes in case of pump down operation.
● Stop the compressor before closing valve and disconnecting refrigerant pipes in case of pump down operation.
If disconnecting refrigerant pipes in state of opening service valves before compressor stopping, you may incur frost bite or
If disconnecting refrigerant pipes in state of opening service valves before compressor stopping, you may incur frost bite or
injury from an abrupt refrigerant outflow and air can be sucked, which can cause burst or personal injury due to anomalously
injury from an abrupt refrigerant outflow and air can be sucked, which can cause burst or personal injury due to anomalously
high pressure in the refrigerant circuit
high pressure in the refrigerant circuit
● Be sure to wear protective goggles and gloves while at work.
● Be sure to wear protective goggles and gloves while at work.
● This unit is designed specifically for R32.
● This unit is designed specifically for R32.
Using any other refrigerant can cause unit failure and personal injury.
Using any other refrigerant can cause unit failure and personal injury.
● Ensure that no air enters in the refrigerant circuit when the unit is installed and removed.
● Ensure that no air enters in the refrigerant circuit when the unit is installed and removed.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit becomes too high, which can cause burst and
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit becomes too high, which can cause burst and
personal injury.
personal injury.
● Do not run the unit with removed panels or protections
● Do not run the unit with removed panels or protections
Touching rotating equipments, hot surfaces or high voltage parts can cause personal injury due to entrapment, burn or electric
Touching rotating equipments, hot surfaces or high voltage parts can cause personal injury due to entrapment, burn or electric
shocks.
shocks.
● Be sure to fix up the service panels.
● Be sure to fix up the service panels.
Incorrect fixing can cause electric shocks or fire due to intrusion of dust or water.
Incorrect fixing can cause electric shocks or fire due to intrusion of dust or water.
● Do not perform any repairs or modifications by yourself. Consult the dealer if the unit requires repair.
● Do not perform any repairs or modifications by yourself. Consult the dealer if the unit requires repair.
If you repair or modify the unit, it can cause water leaks, electric shocks or fire.
If you repair or modify the unit, it can cause water leaks, electric shocks or fire.
● Do not process or splice the power cord, or share the socket with other power plugs.
● Do not process or splice the power cord, or share the socket with other power plugs.
This may cause fire or electric shock due to defecting contact, defecting insulation and over-current etc.
This may cause fire or electric shock due to defecting contact, defecting insulation and over-current etc.
● Do not bundle or wind or process the power cord. Do not deform the power cord by treading it.
● Do not bundle or wind or process the power cord. Do not deform the power cord by treading it.
This may cause fire or heating.
This may cause fire or heating.
CAUTION
CAUTION
● Do not use the base flame for outdoor unit which is corroded or damaged due to long periods of operation.
Using an old and damage base flame can cause the unit falling down and cause personal injury.
● Do not install the unit in the locations listed below
・ Locations where carbon fiber, metal powder or any powder is floating.
・ Locations where any substances that can affect the unit such as sulphide gas, chloride gas, acid and alkaline can occur.
・ Vehicles and ships
・ Locations where cosmetic or special sprays are often used.
・ Locations with direct exposure of oil mist and steam such as kitchen and machine plant.
・ Locations where any machines which generate high frequency harmonics are used.
・ Locations with salty atmospheres such as coastlines
・ Locations with heavy snow (If installed, be sure to provide base flame and snow hood mentioned in the manual)
・ Locations where the unit is exposed to chimney smoke
・ Locations at high altitude (more than 1000m high)
・ Locations with ammonic atmospheres (e.g. organic fertilizer).
・ Locations with calcium chloride (e.g. snow melting agent).
・ Locations where heat radiation from other heat source can affect the unit
・ Locations without good air circulation.
・ Locations with any obstacles which can prevent inlet and outlet air of the unit
・ Locations where short circuit of air can occur (in case of multiple units installation)
・ Locations where strong air blows against the air outlet of outdoor unit
・ Locations where something located above the unit could fall.
It can cause remarkable decrease in performance, corrosion and damage of components, malfunction and fire.
● Do not install the outdoor unit in the locations listed below.
・ Locations where discharged hot air or operating sound of the outdoor unit can bother neighborhood.
・ Locations where outlet air of the outdoor unit blows directly to an animal or plants. The outlet air can affect adversely to the plant etc.
・ Locations where vibration can be amplified and transmitted due to insufficient strength of structure.
・ Locations where vibration and operation sound generated by the outdoor unit can affect seriously. (on the wall or at the place near bed room)
・ Locations where an equipment affected by high harmonics is placed. (TV set or radio receiver is placed within 5m)
・ Locations where drainage cannot run off safely.
It can affect surrounding environment and cause a claim
● Do not use the unit for special purposes such as storing foods, cooling precision instruments and preservation of animals, plants or art.
It can cause the damage of the items.
● Do not touch any buttons with wet hands
It can cause electric shocks
● Do not touch any refrigerant pipes with your hands when the system is in operation.
During operation the refrigerant pipes become extremely hot or extremely cold depending the operating condition, and it can cause burn injury or frost injury.
● Do not clean up the unit with water
It can cause electric shocks
● Do not operate the outdoor unit with any article placed on it.
You may incur property damage or personal injure from a fall of the article.
● Do not step onto the outdoor unit.
You may incur injury from a drop or fall.
● Do not touch the suction or aluminum fin on the outdoor unit.
This may cause injury.
1. HAULAGE AND INSTALLATION
1. HAULAGE AND INSTALLATION
PSC012D143B
PSC012D143B
202002
202002
When a unit is hoisted with slings for haulage, take into consideration the offset of its gravity
When a unit is hoisted with slings for haulage, take into consideration the offset of its gravity
CAUTION
CAUTION
center position.
center position.
Inverter driven split PAC
Inverter driven split PAC
If not properly balanced, the unit can be thrown off-balance and fall.
If not properly balanced, the unit can be thrown off-balance and fall.
1) Delivery
1) Delivery
100, 125, 140 VNX-W
100, 125, 140 VNX-W
Deliver the unit as close as possible to the installation site before removing it from the packaging.
Deliver the unit as close as possible to the installation site before removing it from the packaging.
100, 125, 140 VSX-W
100, 125, 140 VSX-W
When some compelling reason necessitates the unpacking of the unit before it is carried in, use
When some compelling reason necessitates the unpacking of the unit before it is carried in, use
nylon slings or protective wood pieces so as not to damage the unit by ropes lifting it.
nylon slings or protective wood pieces so as not to damage the unit by ropes lifting it.
Designed for R32 refrigerant
Designed for R32 refrigerant
3) Selection of installation location for the outdoor unit
3) Selection of installation location for the outdoor unit
Be sure to select a suitable installation place in consideration of following conditions.
Be sure to select a suitable installation place in consideration of following conditions.
〇 A place where it is horizontal, stable and can endure the unit weight and will not allow vibration transmittance of the unit.
〇 A place where it is horizontal, stable and can endure the unit weight and will not allow vibration transmittance of the unit.
〇 A place where it can be free from possibility of bothering neighbors due to noise or exhaust air from the unit
〇 A place where it can be free from possibility of bothering neighbors due to noise or exhaust air from the unit
〇 A place where the unit is not exposed to oil splashes.
〇 A place where the unit is not exposed to oil splashes.
〇 A place where it can be free from danger of flammable gas leakage.
〇 A place where it can be free from danger of flammable gas leakage.
〇 A place where drain water can be disposed without any trouble.
〇 A place where drain water can be disposed without any trouble.
〇 A place where the unit will not be affected by heat radiation from other heat source.
〇 A place where the unit will not be affected by heat radiation from other heat source.
〇 A place where snow will not accumulate.
〇 A place where snow will not accumulate.
〇 A place where the unit can be kept away 5m or more from TV set and/or radio receiver in order to avoid any radio or TV interference.
〇 A place where the unit can be kept away 5m or more from TV set and/or radio receiver in order to avoid any radio or TV interference.
〇 A place where good air circulation can be secured, and enough service space can be secured for maintenance and service of the unit safely.
〇 A place where good air circulation can be secured, and enough service space can be secured for maintenance and service of the unit safely.
〇 A place where the unit will not be affected by electromagnetic waves and/or high-harmonic waves generated by other equipment.
〇 A place where the unit will not be affected by electromagnetic waves and/or high-harmonic waves generated by other equipment.
〇 A place where chemical substances like sulfuric gas, chloric gas, acid and alkali (including ammonia), which can harm the
〇 A place where chemical substances like sulfuric gas, chloric gas, acid and alkali (including ammonia), which can harm the
unit, will not be generated and not remain.
unit, will not be generated and not remain.
〇 A place where strong wind will not blow against the outlet air blow of the unit.
〇 A place where strong wind will not blow against the outlet air blow of the unit.
〇 Do not install the unit in places which exposed to sea breeze (e.g. coastal area) or calcium chloride (e.g. snow melting agent),
〇 Do not install the unit in places which exposed to sea breeze (e.g. coastal area) or calcium chloride (e.g. snow melting agent),
exposed to ammonia substance (e.g. organic fertilizer).
exposed to ammonia substance (e.g. organic fertilizer).
4) Caution about selection of installation location
4) Caution about selection of installation location
(1) If the unit is installed in the area where the snow will accumulate, following measures are required.
(1) If the unit is installed in the area where the snow will accumulate, following measures are required.
The bottom plate of unit and intake, outlet may be blocked by snow.
The bottom plate of unit and intake, outlet may be blocked by snow.
1. Install the unit on the base so
1. Install the unit on the base so
that the bottom is higher than
that the bottom is higher than
snow cover surface.
snow cover surface.
Since drain water generated by defrost control may freeze, following measures are required.
Since drain water generated by defrost control may freeze, following measures are required.
Don't execute drain piping work by using a drain elbow and drain grommets (optional parts). [Refer to Drain piping work.]
Don't execute drain piping work by using a drain elbow and drain grommets (optional parts). [Refer to Drain piping work.]
Recommend setting Defrost Control (SW3-1) and Snow Guard Fan Control (SW3-2). [Refer to Setting SW3-1, SW3-2.]
Recommend setting Defrost Control (SW3-1) and Snow Guard Fan Control (SW3-2). [Refer to Setting SW3-1, SW3-2.]
Attach heater on a base plate on site, if there is possibility to freeze drain water.
Attach heater on a base plate on site, if there is possibility to freeze drain water.
In case that the product has a corrective drainage system, the drainage paths should have suitable measure against
In case that the product has a corrective drainage system, the drainage paths should have suitable measure against
freezing but be sure not to melt the material of drainage paths with heat.
freezing but be sure not to melt the material of drainage paths with heat.
(2) If the unit can be affected by strong wind, following measures are required.
(2) If the unit can be affected by strong wind, following measures are required.
Strong wind can cause damage of fan (fan motor), or can cause performance degradation, or can trigger anomalous stop
Strong wind can cause damage of fan (fan motor), or can cause performance degradation, or can trigger anomalous stop
of the unit due to rising of high pressure.
of the unit due to rising of high pressure.
1.Install the outlet air blow side of the
1.Install the outlet air blow side of the
unit to face a wall of building, or
unit to face a wall of building, or
provide a fence or a windbreak screen.
provide a fence or a windbreak screen.
Over 500 mm
Over 500 mm
2. REFRIGERANT PIPING WORK
2. REFRIGERANT PIPING WORK
1) Restrictions on unit installation and use
1) Restrictions on unit installation and use
Observe the following restrictions on unit installation and use. Improper installation can result in a compressor failure or performance degradation.
Resitrictions
One-way pipe length
Main pipe length
One-way pipe length between the first branch
from to the second branch
One-way pipe length after the first branch
One-way pipe length from the first branch
to indoor units through the second branch
One-way pipe length difference from the first branch
to the indoor unit
One way pipe length difference from the second
branch to the indoor unit
Elevation difference between indoor and outdoor units
Elevation difference between indoor units
The use restrictions appearing in the table above are applicable to the standard pipe size combinations shown in the table below. Where an existing pipe system is
The use restrictions appearing in the table above are applicable to the standard pipe size combinations shown in the table below. Where an existing pipe system is
CAUTION
CAUTION
utilized, different one-way pipe length restrictions should apply depending on its pipe size. For more information, see " 6. UTILIZATION OF EXISTING PIPING."
utilized, different one-way pipe length restrictions should apply depending on its pipe size. For more information, see " 6. UTILIZATION OF EXISTING PIPING."
With the triple pipe connection, the way of use is different when the difference of one-way pipe length after the first branching point is 3m to 10m. For details, refer
With the triple pipe connection, the way of use is different when the difference of one-way pipe length after the first branching point is 3m to 10m. For details, refer
to the above table and right figure.
to the above table and right figure.
Note (1) Install the indoor units so that L + L1 becomes the longest one-way pipe.
Note (1) Install the indoor units so that L + L1 becomes the longest one-way pipe.
Keep the pipe length difference between L1 and (La + L2) or (La + L3) within 10m.
Keep the pipe length difference between L1 and (La + L2) or (La + L3) within 10m.
(2) When the outdoor unit is installed at a position higher than the indoor unit by 30m or more, set SW5-2 on the control PCB to ON.
(2) When the outdoor unit is installed at a position higher than the indoor unit by 30m or more, set SW5-2 on the control PCB to ON.
(3) Maximum piping length is limited up to 65m for SRK50 triple type combination, and 85m for FDE50 triple type and FDE60, FDE71 twin type.
(3) Maximum piping length is limited up to 65m for SRK50 triple type combination, and 85m for FDE50 triple type and FDE60, FDE71 twin type.
2) Determination of pipe size
2) Determination of pipe size
 
 
Determine refrigerant pipe size pursuant to the following guidelines based on the indoor unit specifications.
Determine refrigerant pipe size pursuant to the following guidelines based on the indoor unit specifications.
Outdoor unit connected
Outdoor unit connected
Refrigerant piping (Main pipe L)
Refrigerant piping (Main pipe L)
Indoor unit connected
Indoor unit connected
In the case of a single type
In the case of a single type
Capacity of indoor unit
Capacity of indoor unit
Branching pipe set
Branching pipe set
Refrigerant piping (branch pipe L1,L2)
Refrigerant piping (branch pipe L1,L2)
In the case of a twin type
In the case of a twin type
Indoor unit connected
Indoor unit connected
Capacity of indoor unit
Capacity of indoor unit
Branching pipe set
Branching pipe set
Refrigerant piping (branch pipe L1,L2,L3)
Refrigerant piping (branch pipe L1,L2,L3)
In the case of a triple type A
In the case of a triple type A
Indoor unit connected
Indoor unit connected
Capacity of indoor unit
Capacity of indoor unit
Branching pipe set
Branching pipe set
Refrigerant piping (branch pipe La)
Refrigerant piping (branch pipe La)
Refrigerant piping (branch pipe L1)
Refrigerant piping (branch pipe L1)
Branching pipe set (After branch pipe La)
Branching pipe set (After branch pipe La)
In the case of a triple type B
In the case of a triple type B
Refrigerant piping (branch pipe L2,L3)
Refrigerant piping (branch pipe L2,L3)
Indoor unit connected
Indoor unit connected
Capacity of indoor unit
Capacity of indoor unit
When the 50V or 60V model is connected as an indoor unit, always use a φ9.52 liquid pipe for the branch (branching pipe – indoor unit) and a different
When the 50V or 60V model is connected as an indoor unit, always use a φ9.52 liquid pipe for the branch (branching pipe – indoor unit) and a different
CAUTION
CAUTION
diameter joint supplied with the branching pipe set for connection with the indoor unit (φ6.35 on the liquid pipe side).
diameter joint supplied with the branching pipe set for connection with the indoor unit (φ6.35 on the liquid pipe side).
If a φ6.35 pipe is used for connection with a branching pipe, a refrigerant distribution disorder may occur, causing one of the indoor units to fall short of
If a φ6.35 pipe is used for connection with a branching pipe, a refrigerant distribution disorder may occur, causing one of the indoor units to fall short of
the rated capacity.
the rated capacity.
A riser pipe must be a part of the main. A branching pipe set should be installed horizontally at a point as close to an indoor unit as possible.
A riser pipe must be a part of the main. A branching pipe set should be installed horizontally at a point as close to an indoor unit as possible.
A branching part must be dressed with a heat-insulation material supplied as an accessory.
A branching part must be dressed with a heat-insulation material supplied as an accessory.
For the details of installation work required at and near a branching area, see the installation manual supplied with your branching pipe set.
For the details of installation work required at and near a branching area, see the installation manual supplied with your branching pipe set.
In the case of a triple type, branching pipe set shown in this table varies depending on the length difference of one way piping after the first branch.
In the case of a triple type, branching pipe set shown in this table varies depending on the length difference of one way piping after the first branch.
Please check the table above.
Please check the table above.
About brazing
About brazing
Brazing must be performed under a nitrogen gas flow.
Brazing must be performed under a nitrogen gas flow.
Dedicated R32 and R410A tools
Dedicated R32 and R410A tools
Without nitrogen gas, a large quantity of foreign matters (oxidized film) are
Without nitrogen gas, a large quantity of foreign matters (oxidized film) are
created, causing a critical failure from capillary tube or expansion valve clogging.
created, causing a critical failure from capillary tube or expansion valve clogging.
a)
a)
Gauge manifold
Gauge manifold
b)
b)
Charge hose
Charge hose
c)
c)
Electronic scale for refrigerant charging
Electronic scale for refrigerant charging
d)
d)
Torque wrench
Torque wrench
e)
e)
Flare tool
Flare tool
3) Refrigerant pipe wall thickness and material
3) Refrigerant pipe wall thickness and material
f)
f)
Protrusion control copper pipe gauge
Protrusion control copper pipe gauge
Select refrigerant pipes of the table shown on the right wall thickness and material as
Select refrigerant pipes of the table shown on the right wall thickness and material as
g )
g )
Vacuum pump adapter
Vacuum pump adapter
specified for each pipe size.
specified for each pipe size.
h)
h)
Gas leak detector
Gas leak detector
This unit uses R32. Always use 1/2H pipes having a 1.0mm or thicker wall for φ19.05 or
This unit uses R32. Always use 1/2H pipes having a 1.0mm or thicker wall for φ19.05 or
larger pipes, because O-type pipes do not meet the pressure resistance requirement.
larger pipes, because O-type pipes do not meet the pressure resistance requirement.
(Take particular care in carrying in or moving the unit, and always perform such an operation with two or more persons.)
(Take particular care in carrying in or moving the unit, and always perform such an operation with two or more persons.)
Pad
2) Portage
2) Portage
The right hand side of the unit as viewed from the front (diffuser side) is heavier. A person
The right hand side of the unit as viewed from the front (diffuser side) is heavier. A person
carrying the right hand side must take heed of this fact. A person carrying the left hand side
carrying the right hand side must take heed of this fact. A person carrying the left hand side
must hold with his right hand the handle provided on the front panel of the unit and with his left
must hold with his right hand the handle provided on the front panel of the unit and with his left
hand the corner column section.
hand the corner column section.
Wooden pallet
5) Installation space
5) Installation space
Walls surrounding the unit in the four sides are not acceptable.
Walls surrounding the unit in the four sides are not acceptable.
There must be a 1-meter or larger space in the above.
There must be a 1-meter or larger space in the above.
Where a danger of short-circuiting exists, install guide louvers.
Where a danger of short-circuiting exists, install guide louvers.
When more than one unit are installed, provide sufficient intake space consciously so that short-circuiting may not occur.
When more than one unit are installed, provide sufficient intake space consciously so that short-circuiting may not occur.
Where piling snow can bury the outdoor unit, provide proper snow guards.
Where piling snow can bury the outdoor unit, provide proper snow guards.
A barrier wall placed in front of the exhaust diffuser must not be higher than the unit.
A barrier wall placed in front of the exhaust diffuser must not be higher than the unit.
2. Provide a snow hood to
2. Provide a snow hood to
3. Install the unit under eaves
3. Install the unit under eaves
6) Installation
6) Installation
the outdoor unit on site.
the outdoor unit on site.
or providen the roof on site.
or providen the roof on site.
Regarding outline of a snow
Regarding outline of a snow
hood, consult a dealer.
hood, consult a dealer.
In installing the unit, fix the unit's legs with bolts specified on the left.
In installing the unit, fix the unit's legs with bolts specified on the left.
The protrusion of an anchor bolt on the front side must be kept within 15 mm.
The protrusion of an anchor bolt on the front side must be kept within 15 mm.
Securely install the unit so that it does not fall over during earthquakes or strong winds, etc.
Securely install the unit so that it does not fall over during earthquakes or strong winds, etc.
Refer to the left illustrations for information regarding concrete foundations.
Refer to the left illustrations for information regarding concrete foundations.
Install the unit in a level area. (With a gradient of 5 mm or less.)
Install the unit in a level area. (With a gradient of 5 mm or less.)
Improper installation can result in a compressor failure, broken piping within the unit and abnormal noise generation.
Improper installation can result in a compressor failure, broken piping within the unit and abnormal noise generation.
2.Install the outlet air blow side of
2.Install the outlet air blow side of
3.The unit should be installed on
3.The unit should be installed on
the unit in a position perpendicular
the unit in a position perpendicular
the stable and level foundation.
the stable and level foundation.
to the direction of wind.
to the direction of wind.
If the foundation is not level,
If the foundation is not level,
tie down the unit with wires.
tie down the unit with wires.
7) To run the unit for a cooling operation, when the outdoor temperature
7) To run the unit for a cooling operation, when the outdoor temperature
Wind direction
Wind direction
is –5°C or lower.
is –5°C or lower.
When the outdoor air temperature is -5°C or lower, provide a snow hood to the outdoor unit on site,
When the outdoor air temperature is -5°C or lower, provide a snow hood to the outdoor unit on site,
so that strong wind will not blow against the outdoor heat exchanger directly. Regarding outline of a snow hood,
so that strong wind will not blow against the outdoor heat exchanger directly. Regarding outline of a snow hood,
consult a dealer.
consult a dealer.
Wind direction
Wind direction
– : Not applicable combination
Installation type
Dimensional
Model for outdoor units
Single type
Twin type
Triple type A
Triple type B
restrictions
3m ≦
100VNX,125VNX,100VSX,125VSX
L+L1
L
≦ 100m (3)
L+L2
140VNX, 140VSX
L+L1+L2+L3
L+L1+L2+L3
100VNX,125VNX,100VSX,125VSX
≦ 100m (3)
L
140VNX, 140VSX
L
L
≦ 5m
140VNX, 140VSX
La
100VNX,125VNX,100VSX,125VSX
≦ 30m
L1,L2
140VNX, 140VSX
L1, L2, L3
L1 (1)
≦ 27m
140VNX, 140VSX
La+L2, La+L3 (1)
≦ 10m
100VNX,125VNX,100VSX,125VSX
≦ 3m
|L1-L2|
| L1-L2 | , | L2-L3 | , | L3-L1 |
140VNX, 140VSX
≦ 10m
L1-(La+L2),L1-(La+L3) (1)
≦ 10m
140VNX, 140VSX
| L2-L3 |
≦ 50m (2)
Outdoor unit is positioned higher,
H
H
H
H
Outdoor unit is positioned lower,
≦ 15m
≦ 0.5m
h
h1,h2,h3
h1,h2,h3
Model 100V
Model 100V
Model 125V
Model 125V
Model 140V
Model 140V
Gas pipe
Gas pipe
Liquid pipe
Liquid pipe
Gas pipe
Gas pipe
Liquid pipe
Liquid pipe
Gas pipe
Gas pipe
Liquid pipe
Liquid pipe
φ15.88
φ15.88
φ9.52
φ9.52
φ15.88
φ15.88
φ9.52
φ9.52
φ15.88
φ15.88
φ9.52
φ9.52
Flare
Flare
Flare
Flare
Flare
Flare
Flare
Flare
Flare
Flare
Flare
Flare
φ15.88
φ15.88
φ9.52
φ9.52
φ15.88
φ15.88
φ9.52
φ9.52
φ15.88
φ15.88
φ9.52
φ9.52
φ9.52
φ9.52
φ15.88
φ15.88
φ15.88
φ15.88
φ9.52
φ9.52
φ15.88
φ15.88
φ9.52
φ9.52
Model 100V
Model 100V
Model 125V
Model 125V
Model 140V
Model 140V
DIS-WA1G
DIS-WA1G
DIS-WA1G
DIS-WA1G
DIS-WA1G
DIS-WA1G
φ12.7
φ12.7
φ9.52
φ9.52
φ12.7
φ12.7
φ9.52
φ9.52
φ15.88
φ15.88
φ9.52
φ9.52
φ6.35
φ6.35
φ6.35
φ6.35
φ15.88
φ15.88
φ9.52
φ9.52
φ12.7
φ12.7
φ12.7
φ12.7
Model 50V×2
Model 50V×2
Model 60V×2
Model 60V×2
Model 71V×2
Model 71V×2
DIS-TA1G
DIS-TA1G
φ12.7
φ12.7
φ9.52
φ9.52
φ12.7
φ12.7
φ6.35
φ6.35
Model 50Vx3
Model 50Vx3
DIS-WA1G
DIS-WA1G
φ15.88
φ15.88
φ9.52
φ9.52
φ12.7
φ12.7
φ9.52
φ9.52
DIS-WA1G
DIS-WA1G
φ12.7
φ12.7
φ9.52
φ9.52
φ12.7
φ12.7
φ6.35
φ6.35
Model 50V×3
Model 50V×3
<N
<N
Taping
Taping
2
2
Only use nitrogen gas (N
Only use nitrogen gas (N
)
)
2
2
Brazing
Brazing
Pipe diameter
Pipe diameter
6.35
6.35
9.52
9.52
[mm]
[mm]
Minimum pipe wall thickness
Minimum pipe wall thickness
[mm]
[mm]
0.8
0.8
0.8
0.8
Pipe material*
Pipe material*
O-type pipe
O-type pipe
O-type pipe
O-type pipe
*Phosphorus deoxidized seamless copper pipe C1220T, JIS H3300
*Phosphorus deoxidized seamless copper pipe C1220T, JIS H3300
Heavy
(mm)
(mm)
L
L
Intake
Intake
3
3
Example installation
Example installation
L
L
2
2
Size
Size
Open
Open
Open
Open
500
500
L1
L1
L
L
4
4
Intake
Intake
L2
L2
300
300
5
5
Open
Open
L3
L3
150
150
300
300
150
150
Outlet
Outlet
(
(
service
service
)
)
space
space
L
L
L4
L4
5
5
5
5
5
5
1
1
① Anchor bolt fixed position
① Anchor bolt fixed position
② Notabilia for installation
② Notabilia for installation
Intake
Intake
Fasten with bolts
Fasten with bolts
(M10-12)
(M10-12)
Outlet
Outlet
190
190
580
580
200
200
Use a thicker block to anchor deeper.
Use a thicker block to anchor deeper.
Use a long block to extend the width.
Use a long block to extend the width.
< Single type >
< Single type >
Indoor unit
Indoor unit
H
H
L
L
Outdoor unit
Outdoor unit
< Twin type >
< Twin type >
Indoor unit
Indoor unit
(The unit of which elevation difference from the outdoor unit is the largest.)
(The unit of which elevation difference from the outdoor unit is the largest.)
h
h
Indoor unit
Indoor unit
H
H
L1
L1
L2
L2
L (riser)
L (riser)
Outdoor unit
Outdoor unit
< Triple type A > In case L1, L2, L3 difference < 3m
< Triple type A > In case L1, L2, L3 difference < 3m
Indoor unit
Indoor unit
(The unit of which elevation difference from the outdoor unit is the largest.)
(The unit of which elevation difference from the outdoor unit is the largest.)
Indoor unit
Indoor unit
h1
h1
h3
h3
Indoor unit
Indoor unit
h2
h2
L2
L2
H
H
L1
L1
L3
L3
L (riser)
L (riser)
Outdoor unit
Outdoor unit
< Triple type B > In case L1, L2, L3 difference > = 3m
< Triple type B > In case L1, L2, L3 difference > = 3m
Indoor unit
Indoor unit
Indoor unit
Indoor unit
h1
h1
h3
h3
Indoor unit
Indoor unit
h2
h2
L2
L2
H
H
L3
L3
La
La
L1
L1
L (riser)
L (riser)
Outdoor unit
Outdoor unit
Primary side
Primary side
Secondary side
Secondary side
Station valve
Station valve
0.5MPa
0.5MPa
Plug the end of the pipe with tape, or other
Plug the end of the pipe with tape, or other
Hand
Hand
material, and fill the pipe with nitrogen gas.
material, and fill the pipe with nitrogen gas.
Nitrogen
Nitrogen
Relief valve
Relief valve
gas
gas
12.7
12.7
15.88
15.88
22.22
22.22
25.4
25.4
28.58
28.58
0.8
0.8
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
NOTE
NOTE
O-type pipe
O-type pipe
O-type pipe
O-type pipe
1/2H-type pipe
1/2H-type pipe
1/2H-type pipe
1/2H-type pipe
1/2H-type pipe
1/2H-type pipe
Select pipes having a wall thickness larger
Select pipes having a wall thickness larger
than the specified minimum pipe thickness.
than the specified minimum pipe thickness.

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Summary of Contents for Mitsubishi Heavy Industries 100 VNX-W

  • Page 1 1. HAULAGE AND INSTALLATION 1. HAULAGE AND INSTALLATION PSC012D143B PSC012D143B (Take particular care in carrying in or moving the unit, and always perform such an operation with two or more persons.) (Take particular care in carrying in or moving the unit, and always perform such an operation with two or more persons.) 202002 202002 When a unit is hoisted with slings for haulage, take into consideration the offset of its gravity...
  • Page 2 4) On-site piping work 4 On s e p p ng wo k PSC012D143B PSC012D143B ● ● Take care so that installed pipes may not touch components within a unit. If touching with an internal IMPORTANT M OR AN ※ ※...

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