Page 2
REVISION HISTORY DESCRIPTION DATE Initial Release of Version 2.0 Product, Service Manual 8/06 Q00110 Rev A 8/06 Page 2 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
Page 11
TABLE OF FIGURES 1: L – S ......................31 IGURE ABEL NGINE ERIAL 2: L ....................... 31 IGURE ABEL ATTERY ODEL ERIAL 3: L , 100-120V S ..............32 IGURE ABEL UPER ART REAR PANEL ODEL ERIAL 4: L , 200-240V S ..............
Page 12
53: LQ-MD800 F ........................116 IGURE INAL OUNTING 54: C (LQ-MD800)....................117 IGURE ABLE ONNECTIONS IAGRAM 55: C I/O) ..................120 IGURE ABLE ONNECTIONS IAGRAM 56: T – S ............125 IGURE EMPORARY ETUP IEWING ABLING ONNECTIONS 57: UP-21MD F ......................
The z.one Ultrasound System is offered in two different models, utilizing two different configurations of Carts. The sub-systems that comprise the z.one product are listed below: •...
The ultrasound transducers are replaced as a single FRU, with no field-serviceable parts. Product Features The z.one ultrasound system includes the following key features: • Full function scanning modalities (B-Scan, M-Mode, Color Flow, Power Doppler, PW Dopper) • Remote portability for patient scanning Definitions/Acronyms 2D: ....
Page 15
EV:....Endo Vaginal FPGA: ... Field Programmable Gate Array FRU: ....Field Replaceable Unit HSSL: .... High Speed Serial Link LCD: ....Liquid Crystal Display LED: ....Light Emitting Diode M:....M-Mode (Motion Mode - Tissue) NTSC:.... National Television Standards Committee (video standard) PAL: ....
PRECAUTION 4. Common terms that have a special meaning for the z.one (e.g. Menu Control or Trackball) are capitalized to distinguish their special usage (as opposed to a person who does navigation).
Page 17
Caution: ESD sensitive This symbol indicates that the equipment is not Category AP, and therefore must not be used in the presence of flammable liquids or gasses. Type BF patient applied part (B= body, F= floating applied part). This symbol indicates that the equipment does not utilize a floating double insulated isolation connection, and therefore must not be connected to external equipment that is not protectively earthed (DO NOT connect to class II equipment).
It is extremely important to read the following definitions of WARNING information, prior to beginning any service on any sub-system within the z.one product. As you see applicability of each of these noted WARNINGs, during the course of the servicing process, be prepared to avoid harm to persons and equipment by proper adherence.
Do not leave battery in direct sunlight • z.one Recharge battery only using Scan Engine in a docked condition in SuperCar or miniCartt, or remotely using ZONARE Z.ONE battery charger. • Do not use a damaged battery. • z.one Inspect the battery for damage before charging or placing the battery in the •...
Do not immerse battery in water or allow it to get wet. • Do not put the battery into a microwave oven or pressurized container. • Use only batteries provided by ZONARE • Store the battery between -20 to 60 Celsius (-4 to 158 •...
SYSTEM SPECIFICATIONS This section contains z.one system and accessory specifications. For information on the specifications for ZONARE authorized peripherals, refer to the manufacturers’ documentation. System Dimensions SuperCart (with Scan Engine installed) • Height: - Max operational: 141 cm (55.6 in) - Min operational: 129 cm (50.6 in)
Page 26
• Acoustic Zoom • Acoustic Output • DUAL imaging mode Live & Retrospective Imaging Controls • Gain • Color Map • Baseline Shift • Invert • Persistence Power Doppler Live PD (Only) Controls • ROI Position • ROI Size – up to full screen •...
• Power for peripherals: 300W 3.10 System Power Protection • SuperCart - Re-settable AC circuit breaker • miniCart - User-replaceable fuses: − T6.3A/250V ............. (100-120V Systems) − T3.15A/250V ........... (200-240V Systems) 3.11 Electrical Specifications DC Voltages: • SuperCart DC Power Supplies Voltage Purpose Max Current Rating...
Page 29
• Scan Engine Power Board DC Supplies Voltage Purpose Total Current +1.2V DSP Power 2.3 A Digital FPGA (Digital Board) 11.2 A +1.5V Striker (Analog Board) FPGA busses +1.8V ADC’s 7.4 A ADC’s and AFE’s +2.5V DDR SDRAM 0.30 A CPU, FPGA’s, etc.
• FDA Class II Device Classification • CE / MDD Class IIa-rule 10 active device intended for diagnosis 3.14 Safety Standards All ZONARE instruments, cables, and diagnostic ultrasound imaging transducers have been designed to meet the essential requirements contained in: •...
The following figures depict the labeling that is required by various regulatory authorities, and describe their location. Contact ZONARE if any of these labels are missing or damaged beyond legibility. The z.one labels herein are for reference only and are not shown to scale.
Figure 12: Label, P4-1 Phased Transducer (S/N & P/N) Figure 13: Label, P10-4 Phased Transducer (S/N & P/N) Figure 14: Label, AC Power Battery Adapter Figure 15: Label, AC Power Adapter Power Supply Q00110 Rev A 8/06 Page 34 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
Figure 17: Transducer Illustrations 4.3 Accessory Components USB Memory Stick Lithium-Ion Battery Pack AC Power Adapter Battery Charger, 2-Bay Figure 18: Accessories Q00110 Rev A 8/06 Page 36 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
SuperCart User Interface Controls (Overview) Figure 19: SuperCart User Interface Controls (Overview) Q00110 Rev A 8/06 Page 37 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
4.5 Scan Engine User Interface Controls (Overview) Figure 20: Scan Engine User Interface Controls (Overview) Q00110 Rev A 8/06 Page 38 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
SuperCart User Interface Controls (Detailed) Figure 21: SuperCart User Interface Layout Q00110 Rev A 8/06 Page 39 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
4.6.1 SuperCart User Interface Functions Number System Control Description TGC Slidepots Changes gain of image at discrete depths GAIN Changes overall gain of Tissue image (master) DEPTH Adjusts (Up/Down) the imaging depth of the display FREQUENCY Rocker switch enables increasing/decreasing transmit frequency HARMONICS Activates tissue harmonics imaging mode FREEZE...
Page 41
MEASURE Brings up dynamic caliper (live) or calculation menu (frozen) “SET” Used to toggle the function of active items on display CALC Brings up Calculation tools on the display DELETE (Calc) Deletes active Calculation tool from the display REPORT (Calc) Initiates a Calculation report ENTER (Calc) / Shared function key:...
Page 42
Advances through four (4) on-screen menus (Imaging, Presets, Patient Info, Tools) Menu Control Functions like a computer mouse or joystick, for scrolling through on-screen menu selections (up/down), and modifying settings for selected on-screen functions (left/right) SELECT Activates currently highlighted selection in the on-screen menu. BACK Returns back one window, in the on-screen display menu F1 –F4...
Page 43
BASELINE Changes Doppler frequency (velocity) baseline SCALE Changes active frequency (velocity) range in Color and PW FILTER Changes high-pass filter, used in Color and PW INVERT Switches the blood flow mapping direction, in Color and PW STEER Toggles through 3 (straight, left, right) steered Doppler options UPDATE / Shared function key: SIMUL: (DUAL)
4.7 SuperCart & miniCart Keyboard Controls (Detailed) Figure 22: SuperCart Keyboard Layout mini Figure 23: Cart Keyboard Layout Q00110 Rev A 8/06 Page 44 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
Page 45
KEYBOARD: SPECIAL FUNCTION CONTROLS System Control Description This is a toggle key. The first press will display the Patient Information page. NEW PATIENT The second press will return to the imaging display. If there is an exam in progress, pressing this key will display the in-progress CURRENT EXAM exam's images, most recently stored image displayed first.
Page 46
Pressing Home will move the text annotation cursor to its default home position. Pressing Shift+Set Home will set the current cursor position as the SET | HOME new Home position. Pressing Text will display the text annotation cursor. Pressing Text again will A/B | TEXT remove the text annotation cursor.
Scan Engine User Interface Controls (Detailed) Figure 24: Scan Engine User Interface Layout (Detailed) 4.8.1 Scan Engine User Interface Functions Number System Control Description GAIN Controls the overall gain for B-Mode and Color Doppler Turns on the virtual TGC graphic Q00110 Rev A 8/06 Page 47 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
Page 48
DEPTH Adjusts the imaging depth shown on the display 4, 16 FREEZE Halts or re-starts active imaging 5, 17 STORE Stores current image device(s) previously specified in System Setup menu (CompactFlash, DICOM printer, DICOM store). When external printer is selected, key press initiates external print trigger signal to B/W printer PRINT Prints the current images(s) to selected printer...
Page 49
OPTIMIZE TBD: Future feature enhancement Advances through four (4) on-screen main menus (Imaging, Presets, Patient Info, Tools) 15, 16 see item 4 and 5 above SELECT Activates the currently highlighted selection in the on-screen menu. BACK Returns back one window, in the on-screen display menu MODE Brings up the active scanning mode (C, PW, M) selection screen Menu Control...
1. Prior to opening any packaging, inspect the “Tip-n-Tell” indicator (attached to the outside of the main shipping box) for signs that the z.one has been subjected to shock or tilt conditions during shipment. Make notes of any discrepancies, and immediately report to the shipping carrier.
8. Remove the clear packing tape that secures the front support to the base during shipping. Grasp the removable front support section of the wooden shipping base (at the bottom-front of the system), pull it directly outwards away from the z.one, and set aside. Figure 30: Removable section of shipping base 9.
10. Press down fully and then release, on the brake pedal (at the front of the z.one), to release locking of the SuperCart’s wheels. Figure 31: Brake release of wheels 11. Rotate the wheels from their 90 degree angled storage position, to be inline with the loading ramp and enable rolling the system out of crate.
9. Remove all protective plastic wrap and foam packaging materials. 10. Inspect the entire z.one for damage, paying close attention to the LCD display on the mini Cart.
• Insert Scan Engine into docking pocket in SuperCart, and press down to ensure free movement and full engagement. miniCart: • Place the Scan Engine onto the lily pad docking area of the miniCart, and pull the Scan Engine towards you, to ensure full docking engagement. 5.6 System Installation: 5.6.1 Initial Checks...
Scan Engine. Figure 33: Scan Engine to SuperCart Docking WARNING z.one To maintain the integrity of the electronic equipment within the , it is critically important that a specific sequence be followed at all times, for turning ON or OFF system power.
ON or OFF system power. The sequences listed below should always be followed. Powering-ON the z.one 5.6.5 NOTE: The miniCart receives direct AC power (no manual circuit breaker). Therefore anytime the main AC power cord is connected to an active outlet and the other end connected at the rear panel of the system, source power is active.
ON/OFF button on the Scan Engine should always be used FIRST, as the method for shutting down a fully operating z.one (SuperCart and Scan Engine) system. Failure to allow for a normal power-down sequence by the Scan Engine (such as by improperly pulling out the AC power cord or toggling the AC circuit breaker on the SuperCart while the z.one...
However to allow for extended standalone operation of the Scan Engine (in excess of 1 hour), an AC Power Pack is available from Zonare as an alternate power source. The AC Power Pack is plugged into the DC power port on the rear of the 2.0 Scan Engine.
There are no User or Field Service repairable components within the 2-Bay Battery Charger. Any defective units should be returned to the Zonare factory for repair/replacement. The Lithium-Ion battery packs, used to power the Scan Engine during standalone (undocked) use, have expected charge retention of approximately 1 hour (during full-use of the Scan Engine).
5.6.8.1 “Recalibrating” Battery Packs Recommended Intervals: The z.one battery pack contains Lithium-Ion battery cells as well as an electronic “fuel” gauge that keeps track of the charge and discharge cycles of the battery cells. During frequent charge/discharge cycles, it is possible for this fuel gauge to loose its synchronization to the actual charge remaining in the battery.
STEPS: 1. Connect the AC power cable to an active wall outlet, and connect the DC power cable between the power supply and the 2-Bay Battery Charger 2. Insert the battery pack into the LEFT bay of the 2-Bay Battery Charger (Note: Only the LEFT bay performs “Recalibration”) 3.
Status LED Condition Definition No battery pack detected in bay ORANGE – “Flashing” “Recalibration” of battery pack in progress ORANGE/GREEN – “Recalibration” complete (fully charged) “Flashing” GREEN – “Flashing” “Charging” of battery pack in progress GREEN - Solid “Charging” of battery pack complete ORANGE - Solid “Standby”...
BASIC SYSTEM CONFIGURATION 6.1 Basic System Configuration Procedures • Entering “INSTITUTION” (Hospital) Name 1. Using the page TAB button , advance menu screen to select Tools menu. Menu Controls TOOLS Menu 2. Using the Menu Control, arrow down to backlight SYSTEM SETUP selection, and press the SELECT button to bring up this menu.
DISPLAY Sub-Menu INSTITUTION Sub-Menu 4. Using the alpha-numeric keyboard, enter Institution name (Note: Field is limited to 20 character positions) • Entering “TIME / DATE” Information 1. Within the Display selection, use the Menu Control to backlight Time selection, press Select button to bring up this menu.
DISPLAY Sub-Menu AUDIO/VIDEO Sub-Menu 2. Select the desired A/V setup parameters from the menu. This is done by using the trackball to move the arrow pointer (in conjunction with the SET key), or using the TAB key on the alpha-numeric keyboard to advance to each successive field, and the ENTER key to make selections.
Page 69
Unchecking the “Enabled” box, for either Idle Mode parameter, disables that NOTE: time-out function 3. Place the arrow cursor over the APPLY soft-button displayed in this menu, and press the SET key to save new settings. Q00110 Rev A 8/06 Page 69 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
ARCHIVE (MEDIA – PRINT/STORE) CONFIGURATION 7.1 ARCHIVE Configuration 1. Using the TAB button advance the menu screen to select TOOLS 2. Using the Menu Control, arrow down to backlight the Archive selection, and press the SELECT button to bring up this menu. SYSTEM SETUP Sub-Menu Q00110 Rev A 8/06...
• “MEDIA” (REMOVABLE) Configuration 1. Within the ARCHIVE selection, use the Menu Control to backlight Media selection, press Select button to bring up this menu. ARCHIVE Sub-Menu REMOVABLE MEDIA Sub-Menu 2. Using the alpha-numeric keyboard, enter in the DICOM configuration values/setting in the appropriate fields, as specified in the information provided previously in the “Pre- Installation Site Survey Form”, by the medical facility’s IT System Administrator.
2. Based upon what functions are desired to occur when the PRINT and STORE buttons on the z.one are pressed, configure the settings in this menu. 3. Configure the “Network Usage Type” selection to reflect the desired DICOM network transfer behavior on the Customer’s system.
DICOM CONFIGURATION 8.1 “DICOM” Configuration Overview Prior to installation of the Z.ONE at any medical facility utilizing a DICOM network environment, a “Pre-Install Survey Form” (ZONARE P/N: F00044) should have been completed. This form is used for obtaining, in advance, detailed networking and DICOM configuration values (IP addresses, AE Titles, etc.) from the IT System Administrator at the facility.
Gateway IP Address A designated TCP/IP address (i.e 10.1.1.254) that is required in cases where the Z.ONE is to be connected to target devices that are outside the primary host network (FTP remote access, for example). ICON Image A sub-sampled (miniature size) version of the image created for each patient image on the Z.ONE.
Page 75
Filter the Worklist by scheduled station Application Entity (AE) title. Set according to department requirements. The TCP/IP “HOST” name that will be assigned to the Z.ONE for identification Station Name on the local network. Should be provided by the Network Administrator.
8.3 Z.ONE Pre-Install Survey Form (Sample Only) DICOM Connectivity Type at Customer Site: (Check boxes below, as applicable: Required DICOM” Network Store” DICOM” MPPS” DICOM” Printer Only” DICOM Network Setup Parameters Level Parameter Name User Site Value/Setting Default / Special Info...
Page 77
User option Trim User option Image Display Format Selections: (2x2, 1x1, 1x2, 2x1, 2x3, 3x2, 3x3, 3x4, 3x5, 4x3, 4x4, 4x5, 4x6, 5x4, 5x5, 5x6, 5x7) User option Images Per Page Selections: (1, 2, 4, 6, 9, 12, 20, 25) User option Min Film Density Typical acceptable value range –...
Page 78
PT, PX, REG, RF, RG, RTDOSE, RTIMAGE, RTPLAN, RTRECORD, RWV, SM, SMR, SR, ST, TG, US, XA, XC) User option Scheduled Station AE Title ZONARE User option Polling Interval (Minutes) Selections: (1, 3, 5, 10, 15, 30, 60, Disabled) User option...
Page 79
Store/Print Button – Setup Other DICOM Related Behavior (MPPS - Modality Performed Procedure Step) - Settings Level Parameter Name User Site Value/Setting Default / Special Info User option MPPS Destination Disabled Disabled Default MPPS user config User option Network Usage Type Exam In Progress Exam Completed Exam In Progress...
8.4 “DICOM” Configuration Procedure - Menus NOTE: Refer to the “Survey Form” (on the previous pages), for detailed information of all the values that are offered in the Z.ONE menus, for selection within the various fields, in each of the following configuration screens. •...
Within the DICOM selection, use the Menu Control to backlight selection, and GENERAL press the SELECT button to bring up this menu. DICOM Sub-Menu DICOM GENERAL Sub-Menu 4. Using the alpha-numeric keyboard, enter in the required DICOM configuration values/settings in the appropriate fields, as specified in the information previously provided in the “Pre-Installation Site Survey Form”, by the medical facility’s IT System Administrator.
2. To create an entry for a new printer to be added to the DICOM connectivity for the Z.ONE, use the Menu Control to backlight from the main menu, and press the SELECT button to bring up the DICOM Printer Administration menu.
2. To add a new network store archive, select from the main menu, to bring up the following menu. 3. Using the alpha-numeric keyboard, enter in the DICOM configuration values/setting in the appropriate fields, as specified in the information previously provided in the “Pre- Installation Site Survey Form”, by the medical facility’s IT System Administrator.
3. Using the alpha-numeric keyboard, enter in the DICOM configuration values/setting in the appropriate fields, as specified in the information previously provided in the “Pre- Installation Site Survey Form”, by the medical facility’s IT System Administrator. 4. To save the new settings, select APPLY from the main menu, and press the SET key save new settings.
Page 85
Q00110 Rev A 8/06 Page 85 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
WARNING If the security password is lost or forgotten, there is NO master password available to recover system access. z.one To restore use of the it will be necessary to perform a complete re-installation of system software. Refer to the “Advanced” Software Installation Procedure information in this manual.
ACCESS CONTROL Sub-Menu 4. Using the Menu Control, arrow down to backlight Apply selection in the main menu, and press the SELECT button to set new security control level, and exit. 9.2 “Network” Setup The “NETWORK” configuration menu allows for configuring the TCP/IP networking parameters that will be assigned to define the identity of the Z-ONE on the hospital’s network.
(one) the serial ports at the Rear I/O panel of the SuperCart. The serial port(s) will be used (in the future) by the Operator for the purpose of outputting raw OB calculation report table data from the Z.ONE, to remote report generator devices. 1. Using the page TAB button to advance menu screen to select TOOLS menu.
Page 89
SERIAL PORT Sub-Menu 3. Select the desired serial port (A or B), and then select the proper configuration for speed and data transfer control parameters to be used. 4. Using the Menu Control, arrow down to backlight Apply selection in the main menu, and press the SELECT button to save the serial port configuration setup, and exit.
10 GENERAL PROCEDURES 10.1 Installing USB Memory Stick, into the Scan Engine STEPS: 1. Ensure the Scan Engine is currently in a Power-OFF condition 2. Open the access cover door, at the rear of the Scan Engine 3. Hold the USB Memory stick properly aligned with the USB port connector on the Scan Engine.
11.1.2 Electronics Overview (Scan Engine) • Digitally programmable transmit control • Pulser - Transmitter • Analog front end • Data converter / filters • Pre-processing digital logic • System control via a MPC823e Microprocessor • DSP pre/post processing • FPGA connectivity control logic •...
Main board contains the only intelligence within the SuperCart (excluding the docked Scan Engine, which is the main processor of the z.one), in the form of a programmable FPGA device. The FPGA device handles all data, video and signal I/O transfers within the SuperCart.
• +12V source power to the SuperCart LCD Display • Speaker (L/R) audio cable • User Interface (keyboard) signal interconnect cable • DC Power Supply distribution (+12V/20a, 12V/6a, +5V) 3. Scan Engine Interface Board ............Zonare P/N: 80136 System Functions: Q00110 Rev A 8/06 Page 94 of 225...
• Houses +5V Power and +12V VDock Power status LEDs (DS1, DS2) • Contains multi-pin Scan Engine Dock Connector (HSSL, USB, VDock) • Contains optical sensor for Scan Detect • Interface for Scan Engine Release optical sensor input Description: Two status LEDs, and the optical sensor for Scan Engine detection, are the primary active components on the Scan Engine Interface board.
Figure 40: SuperCart: Brake Mechanism 2. Height Adjustment Mechanism Description: The height adjustment mechanism allows the User to adjust the vertical position of the working surface of the SuperCart, to allow comfortable viewing of the LCD display and access to the keyboard and other User controls.
12 POWER & SIGNAL DISTRIBUTION DIAGRAMS BEGINS ON NEXT PAGE Q00110 Rev A 8/06 Page 97 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
12.1 SuperCart AC/DC Power Distribution Diagram Figure 42: SuperCart: AC/DC Power Distribution Diagram Q00110 Rev A 8/06 Page 98 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
12.2 SuperCart AC Board Schematic Figure 43: SuperCart: AC Board Schematic Q00110 Rev A 8/06 Page 99 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
12.3 miniCart AC/DC Power Distribution Diagram mini Figure 44: Cart: AC/DC Power Distribution Diagram Q00110 Rev A 8/06 Page 100 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
13 FUNCTIONAL BLOCK DIAGRAMS BEGINS ON NEXT PAGE Q00110 Rev A 8/06 Page 101 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
13.2 z.one Overall System Block Diagram (miniCart Configuration) mini Figure 46: Overall System Block Diagram (2.0 Scan Engine & Cart) Q00110 Rev A 8/06 Page 103 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
14 ASSEMBLY DIAGRAMS 14.1 SuperCart: AC/DC Power Component Identification DC Power Supply AC (Po wer) Board AC Main Solid State Relay AC Plug Circuit Breaker Figure 47: SuperCart: AC/DC Component Location Diagram Q00110 Rev A 8/06 Page 104 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
15.1 SONY UP-897MD B/W Printer 15.1.1 Installation Notes In addition to the device itself, installation of the Sony UP-897MD B/W Printer on the Z.ONE utilizes an “Installation Kit”. The contents of the kit includes: the mounting hardware, power and video cables, and installation instructions.
Page 106
3. To bring up the setup MENU, “Press” the jog dial control (labeled “PUSH ENTER”). 4. Use your finger to “Roll” the jog dial control until the desired setting for configuration is shown in the display window. 5. “Press” the jog dial control to select the offered setting for modification. 6.
Setting Name Description Zonare Recommended Value Automatic Gain Compensation ASPCT Aspect Ratio BEEP Audible Tone CLEAN Initiate head cleaning operation n/a – control action in menu COLOR Input video type (B/W, Color) Direction (start top or bottom, for printing) NORMAL...
Page 108
SPECIAL NOTES: For all installations where the resolution of the B/W image, and clarity of text information is of primary importance (most all cases) a video input selection (as specified in the table above), with the “COLOR” function configured as OFF. The one compromise will be a slightly “blocky”...
17. Install the four longer screws (30808, provided in the kit), through the holes in the mounting bracket and into the threaded feet mounting holes in the printer. 18. Using the 4mm Allen driver tool (provided in the kit), partially thread the two (2) button-head Allen mounting plate retaining screws (31913) into the corresponding holes on the LEFT side of the support frame of the SuperCart.
• Ensure the 75 Ohm termination switch is in the “ON” (to the right) position (as shown above). 22. Using the remaining individual cables contained in the B/W Printer Cable Harness Assembly (80028), connect the AC power and “Printer Remote-In” cables to the corresponding connectors on the back of the Sony printer (as shown in the following figure).
Page 111
24. Route all the cables in harness through the rubber grommet in the horizontal facing access hole (as shown in the following figure), and into the backpack storage area. 25. Connect the AC power cable for the printer to one of the open receptacles on the AC Accessory Box, inside the backpack.
28. Connect the “Cart Video-Out” and “Cart Remote-Out” cables to the corresponding connectors (as shown in the following figure) on the Rear I/O panel of the SuperCart. Figure 51: Cable Connections (Cart Rear I/O) Print Button Configuration (Trigger) 1. Access the Print/Store Button configuration screen, using the path System Setup->Archive->Print/Store Q00110 Rev A 8/06 Page 112 of 225...
4. Select “APPLY” from the main menu, to save the setting. Print Verification 1. Power on the Cart, Z.ONE, and the UP-897MD, and connect a transducer. 2. FREEZE the image. Verify a printed image is produced when the “Print” key on the SuperCart is depressed.
In addition to the device itself, installation of the Panasonic LQ-MD800 DVD Video Recorder on the Z.ONE utilizes an “Installation Kit”. The contents of the kit includes: the mounting hardware, power and video cables, and installation instructions. The part numbers to support this device are: •...
Page 115
3. Lay the DVD recorder on its side (as shown), with the weldment mounting bracket (31887) positioned facing the bottom surface of the LQ-MD800, and so that the holes in the plate align with the four threaded holes in the DVD recorder. 4.
Figure 52: LQ-MD800 Installation 7. Fully tighten the three (3) retaining screws. Figure 53: LQ-MD800 Final Mounting Q00110 Rev A 8/06 Page 116 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
8. Using the individual cables contained in the DVD Cable Harness Assembly (80038), connect the audio, video, and AC Power cable to the corresponding connectors on the back of the DVD recorder (as shown in the bottom half of Figure 5) Figure 54: Cable Connections Diagram (LQ-MD800) Mounting Screws Install...
Page 118
9. Route the cable harness vertically upwards towards the access hole on the top/left side of the backpack. 10. Route the cables through the rubber grommet in the horizontal facing access hole (located on the left/front side of the backpack sheet metal) and into the backpack storage area. 11.
Page 119
15. Using the split opening, slip the exit port rubber grommet (30223) around the cable harness (just below the large tie wrap), and then install the grommet in the sheet metal of exit hole at the Top/LEFT of the backpack (as shown in Figure 9). Q00110 Rev A 8/06 Page 119 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
16. Connect the other end of the seven (7) cables to the corresponding connectors on the Rear I/O panel of the SuperCart (as shown in the top half of Figure 10). Figure 55: Cable Connections Diagram (Cart Rear I/O) Q00110 Rev A 8/06 Page 120 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
17. Power on the Z.ONE and the LQ-MD800, and verify a printed image is produced when the “Print” key on the SuperCart is depressed. Z.ONE NOTE: The “FREEZE” key must be pressed on the , to stop live imaging, in order for the remote print trigger signal to be produced.
Page 122
2. Remove the Sony UP-21MD Color Printer, accessories, and cables from their packaging. 3. Install the rubber grommet (30238) in the hole in the sheet metal, at the left/front (as viewed from front of system) of the backpack. Rubber Grommet 4.
Page 123
Note: Leave the screws partially loose, to allow clearance for thickness of mounting plate. 8. Install the assembly to the chassis of the SuperCart, by aligning the large openings in the slotted holes of the mounting bracket with the screw heads, and then slipping the bracket downwards to lock it in place.
Page 124
(as shown in Figure 4). WARNING To maintain required grounding safety on the Z.ONE, the UP-21MD MUST have its AC Power Cable connected to the AC Outlet Box inside the backpack of the SuperCart (NOT directly to an AC wall outlet).
) arrow buttons to highlight (in green) the “SV” (for S-Video) selection from this menu. 30. Printer configuration complete. Printer – Z.ONE Final Setup Cabling Q00110 Rev A 8/06 Page 125 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
Color Printer, and move the “Printer S-Video In” cable to the S-Video “INPUT” (Top) connector (as shown in the figure above). 33. Connect a transducer, Power On the cart, the UP-21MD printer, and Z.ONE scanner. Wait for startup to complete and image to be shown.
15.4.1 Installation Notes: The intent of this procedure is to provide instructions, for use in the field, for installation of the SONY UP-D897 Digital (USB 2.0) B/W Printer, into the Z.ONE miniCart. 15.4.2 Installation Procedure: Initial Mounting and Basic Setup STEPS: 1.
NOTE: The setup menu will exit, and automatically return to the normal “Ready” printer state, when no new user actions are made on the jog dial for approximately 20 seconds. Setting Name Description Zonare Recommended Value BEEP Audible Tone CLEAN Initiate head cleaning operation n/a –...
• Lay the printer mounting bracket (32656-00) against the bottom surface of the printer, aligning the holes in the plate with the four feet on the printer. 14. Install the four longer screws (provided in the kit), through the holes in the mounting bracket and into the threaded feet mounting holes in the printer.
Printer (Digital) Configuration 18. Access the New Printer menu, using the path System Setup->DICOM->Printers->New 19. Using the pull-down menu, under the “TYPE” selection, select the USB printer 20. Type into the “Application Title” field, the name of the printer: “SONY UP-D897” 21.
25. Select “APPLY” from the main menu, to save the changed settings Operator Controls Figure 60: Operator Controls (UP-D897) Power ON/OFF Switch Printer Window LCD Display JOG Dial (menu control) CONTRAST BRIGHTNESS RECEIVING (indicates active print data transfer) FEED (one-time push feeds paper, or holding during print cancels job) COPY (prints another copy of previously transferred image) OPEN (one-time push opens paper door, or holding during print cancels job) CUT (cuts paper after image is printed)
16 SOFTWARE PROCEDURES 16.1 Standard Software Installation/Upgrade Procedure CAUTION • As that it is recommended to perform all software upgrades with the Scan Engine out of the SuperCart (un-docked) it is extremely important to ensure that the battery has a minimum of 50% charge capacity, PRIOR to beginning this software upgrade procedure.
Page 133
NOTE: If it is determined that the software revision of the USB Memory Stick is not the desired version for installation, and it is desired to abort (select the “NO” option) the install operation (or abort it for any other reason), press the “BACK” key, then manually remove the USB Memory Stick..
Page 134
14. At the completion of a successful software installation/verification process, a dialogue box with the following message should appear on the LCD Display screen Remove the USB Memory Stick from the Scan Engine. 16. Press any button on the user interface of the Scan Engine to finalize the software installation.
16.2 “ Advanced” Software Installation Procedure SPECIAL INFO • In cases where the revision level of the software on the z.one is being transitioned in a non-standard fashion, or has become corrupted and the system will not boot to perform a normal software installation process (as described in section 4 of this Tech Note), the following advanced software installation steps should be used.
16.2.2 Advanced Install Operations: SPECIAL NOTE: Pressing one of the following keys on the keyboard of the Scan Engine (or SuperCart if Scan Engine is “docked”), will bring up an additional F1 key function into the on-screen menu (as shown above) Pressing the OPTIMIZE key will assign F1 to: “Clean SW Install”...
Page 137
Description of Key Functions Function Operation Performed Pressing this key results in the z.one exiting the user break menu, and Continue performing a normal system boot operation. Safe Mode Boot Not implemented at this time (future) Install Software Installs software from USB Memory Stick, retaining all existing User Presets and System (configuration) Presets (by automatically backing up to USB Memory Stick, prior to installing new software).
16.3 FTP Site Access: Software/File Downloads from Zonare SPECIAL INFO • Zonare’s “TECH SUPPORT”FTP site area is provided to enable global access by Customers, Distributors, and Service personnel. • This tool is intended to allow direct access for downloading of file provided by Zonare Tech Support, (like downloads of new System Software).
• Capturing current image screen, and storing as a .BMP file (to USB Memory Stick) • Sending the contents of the internal “LOG” directory (via an internet connection) to ZONARE • Checking for availability of software upgrades from remote ZONARE site •...
3. A “Details” menu (similar to the one shown below) should appear, displaying current revision values programmed into the various PC boards in the z.one 4. Press the “BACK” button to hide the “Details” menu...
FTP access. 1. On the Diagnostic page, in the “ZONARE SUPPORT” area on the screen, ensure that the following FTP remote access parameters are configured for the proper serial number of the Scan Engine in the Z.ONE.
“STORE LOG” softkey function on the Diagnostic page (as discussed below) 1. To download the internally stored System Log files to ZONARE Tech Support, enter the proper IP Address, User Name, and Password values in the entry boxes on the screen (values as provided by ZONARE Tech Support) z.one...
User Interface of the Scan Engine (or SuperCart): 6. System log file is generated and copied to internal CompactFlash storage 7. Power off the Z.ONE by holding down the Power button for several seconds, until system shuts down 8. Power on the Z.ONE and allow it to fully boot 9.
2. Insert a blank USB Memory Stick (CF) into the CF drive at the back of the Scan Engine 3. Power on the system and allow it to fully boot 4. Go to the” User Diagnostic Panel” page, and in the “Zonare Support” window, enter the IP Address, User Name, and Password provided by Tech Support 5.
For information on acquiring the daily access code for a particular , to access the advanced settings on the “Diagnostic” menu page, contact your ZONARE Technical Support representative. The following advanced function is added to the Diagnostics screen, after the service password has been entered: •...
2. Press the “SET” button 3. Type in the 35 character, daily service password (provided by ZONARE Tech Support), for the specific serial number z.one system 4. Place the arrow cursor over the Apply softkey, and press the “SET” button 5.
Page 147
5. At the conclusion of use of the System Console, to exit, press the “BACK” button on the user interface Q00110 Rev A 8/06 Page 147 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
- Other coarse tools • CLEANING Front Glass: 1. Power down the z.one ultrasound system 2. Clean the glass using a soft cotton cloth, lightly moistened with a watery solution or a mild commercial glass-cleaning product suited for coated glass surfaces 3.
CAUTION • Do not use disinfectants (such as gluteraldahyde or hydrogen peroxide), or acetone, to clean any surfaces on the z.one, or its accessories: 1. Power down the z.one ultrasound system 2. Using a soft cloth, only dampened with mild soap and water, clean the exterior surfaces.
17.3 Transducers 17.3.1 Cleaning – Care of Transducers 17.3.1.1 Approved disinfectants Only disinfectants listed below are tested and approved for use on ZONARE transducers. No other products should be used, as damage to the transducer may result. • Cidex Figure 61: Approved Disinfectants Table 17.3.2...
10mmm Figure 62: Transducer immersion limits 1. Disconnect the transducer from the z.one. 2. Remove the transducer cover/sheath and discard. 3. Clean the surface of the transducer, using a soft cloth dampened with mild soap (or isopropyl alcohol) to remove particulate, ultrasound coupling gel, or body fluids. Apply the cleaning solution to the cloth, and then use to wipe down transducer.
Page 152
7. Following the instructions on the disinfectant label, thoroughly rinse all areas of the transducer below the immersion level. 8. Air dry, or towel dry, the transducer with a clean cloth. 9. Examine the transducer for damage, such as cracks, splitting, holes, or fluid leaks. If damage is evident, discontinue use of the transducer and contact Tech Support.
18 MAINTENANCE – CALIBRATION PROCEDURES 18.1 Foreword Being a digital front-end imaging system, and non-mechanical device, the z.one has a very limited number of routine maintenance and calibration procedures that will be required. The maintenance procedures currently described in this manual, are very basic in nature, and may therefore be performed by the Operator, as well as normal Service personnel.
18.4 UI Lift (Gas Shock) Release Cable Adjustment - (SuperCart) 18.4.1 Gaining access to cable adjuster 1. Disconnect AC power to SuperCart. 2. Using the release lever (located at the right/front handle on the SuperCart), raise the UI of the SuperCart to its highest elevated position.
18.5.1 Calibration Procedure Remove the Scan Engine from the SuperCart Press the On/Off switch on the Scan Engine, to power-on the z.one Using the “Tab” button and Menu Control on the Scan Engine user interface, advance to the “Tools” menu and then sequence through the following selection: Tools tab -->...
5. In a single-firm contact motion, touch (and hold) the stylus to the center of the 1 target point until the Z.ONE detects this contact, and moves the calibration target point graphic to the next (2 ) calibration position. 6. Repeat the same single-firm touch (and hold) procedure for the remaining two calibration points.
The adjustment of the video settings on the LCD Display, are accomplished by performing the following steps. Power on the z.one and allow it to fully boot Using the onscreen menus of the Scan Engine, select Tools | System Setup | Display |...
Move the circuit breaker (at rear of unit) to the “ON” position, to apply power to the SuperCart Press the Power On/Off button, on the docked Scan Engine, to power-up the z.one Q00110 Rev A 8/06 Page 158 of 225...
Page 159
Input Selection Settings Preset Information Standby EXIT • Verifying –Setting the Zonare-Specific Values SETTINGS Configuring “ ” menu selections: 1. Rotate wheel/button to highlight "Settings" selection 2. PRESS wheel/button to bring up the “Settings” submenu 3. Check “RTIS” ("Speed Compensation") setting. Make sure it is turned "OFF". Toggle (push wheel/button in) to change setting to “OFF”, if necessary.
Page 160
(RTIS) Color Temp: Luminance Gamma Table: Zonare Specific Settings 7. Exit back to the main “Settings” menu 8. Rotate wheel to highlight the “Display Function” offering PRESS wheel/button to select this function 10. Check (and change if necessary) the Gamma setting selected to correspond to the value shown in the Table above 11.
AutoSet video level calibration process must be performed ONE TIME, on the new unit. This AutoSet operation consists of the Barco display software analyzing the analog video input levels (produced at the video output of the Z.ONE) and resultantly calibrating the monitor’s internal look-up table values to match the requirements.
Page 162
A full calibration cycle will begin, using the displayed bar pattern. Wait until calibration is done (message will appear to indicate completion). Rotate wheel/button to highlight "EXIT" under "Autoset" submenu 10. PRESS wheel/button to exit "Autoset" submenu and to go back to main menu 11.
Page 163
Barco “OSD” (Operational Set-up Display) Menu Specifications Table Top Level Menu Level 2 Menu Items Level 3 Menu Items Options ZONARE Description Setting Autoset -> Run “Full” Performs Automatic Full Autoset w/Bar pattern Geometry, Phase and Gain displayed Automatic Geometry ->...
Page 164
Top Level Menu Level 2 Menu Items Level 3 Menu Items Options ZONARE Description Setting Automatic Phase Calibrates sampling phase Frequency 500-2500 Adjusts # of pixels/line Man Phase adj 0-31 Adjusts sampling phase Low Pass Filter None – Selects analog low pass filter on input ADC Min –...
Page 165
Top Level Menu Level 2 Menu Items Level 3 Menu Items Options ZONARE Description Setting Find Next Preset -> Searches for next matching preset (video timing) -> Erases all user programmed Clear User Presets presets Information - Product (read only)
19 SYSTEM TROUBLESHOOTING 19.1 Foreword Many z.one malfunctions are caused by a routine problem, such as power disconnection or the maladjustment of basic imaging or peripheral device (LCD display) controls. Before calling Tech Support, please perform the following troubleshooting procedures on the affected component(s).
• Disconnect the transducer from the Scan Engine (if attached), and then repeat the attempt at powering on the unit. • Dock the Scan Engine in the SuperCart and attempt to power on the z.one. If the z.one powers on, the problem is in the Scan Engine battery. Replace the battery.
• Install a bootable (system software files present) USB Memory Stick into the USB port at the rear of the Scan Engine, and then try to power on the z.one again (selecting the “boot from USB Memory Stick option) • If the system boots OK, perform software re-install procedure on the Scan Engine, from the source USB Memory Stick •...
• Remove the Scan Engine from the SuperCart, and repeat the transducer removal/installation process. • If system still fails to operate any transducers, contact ZONARE Tech Support. 19.3.5 Battery Charging Problems Battery does not charge in Scan Engine, when docked in SuperCart •...
• To ensure the quality of the grayscale resolution of the LCD display, use the grayscale test pattern (via the Diagnostic menu) that is available on the SuperCart. Ensure that all shades can be visualized, making small adjustments to brightness and contrast from factory defaults, as required, to see all intensities.
• Using another device (PC, etc.) on same domain on hospital network, perform a “PING” operation to the IP address assigned for the z.one, in the “General” DICOM configuration page, to test for TCP/IP connectivity. Q00110 Rev A 8/06 Page 171 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
“flash”, within 5 seconds of the successful docking of the Scan Engine into the pocket of the SuperCart. This indicates the SuperCart has detected the presence of a fully docked Scan Engine and is in a waiting state, prepared to fully power on the z.one Q00110 Rev A 8/06 Page 172 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
Page 173
Once the user presses the power-on button on the Scan Engine, and the z.one is fully powered on, the “SCAN LINK” LED should switch to a solid “on’ condition. This LED should remain illuminated at all times while the z.one is fully powered-up into an operational mode.
19.4.1.2 Scan Engine Interface Board (Scanner Pocket area) The following two LEDs on the Scan Engine Interface board (visible at the bottom of the Scanner Pocket), can be used to troubleshoot problems related to unsuccessful docking of the Scan Engine in the SuperCart.
19.4.2 Scan Engine ................. *Power-On Switch LED ............**Scan Engine Activity LED : (Solid): Scan Engine is currently powered On : (Off): Scan Engine is currently powered down ***Battery Charge Level ................75-100% charged ................50-75% charged ................... 25-50% charged ..................
Page 176
**SCAN ENGINE ACTIVITY LED – ERROR CODES: The MPC (Controller) in the Scan Engine blinks this LED at a 1Hz. Rate, formulating an error code (prior to initiating a system shutdown) if any of the following hardware error conditions occurs: 3 Blinks: ........
19.5 Scan Engine Fan Operation The operating speeds of the two (2) fans on the Scan Engine are variable; driven by the dynamic changes in cooling requirements within the Scan Engine. Four (4) dedicated thermal sensor devices, strategically located at various locations inside the Scan Engine, provide constant temperature status information to the Processor (PIC device).
20 REPAIR PROCEDURES 20.1 Foreword The repair procedures described in this portion of the Service Manual should be performed ONLY by a ZONARE trained service personnel (Service Engineer, Bio-Med, etc.). 20.2 Recommended Tools Tool Description Size Qty. Where used Screwdriver, flat blade, small tip, extra-long 3mm blade, 12”...
Cart Main-I/O board is replaced in the field. Procedure STEPS: 1. Ensure the z.one is powered “OFF” 2. Place AC circuit breaker, located at the rear of the SuperCart, in the “OFF” (down) position 3. Disconnect the main AC power cord from rear of the SuperCart 4.
Page 180
Cart Main Board. To ensure proper network functionality is maintained, it is required that the replacement Main Board be pre-programmed with the MAC address that was originally assigned by ZONARE, at the time of first Customer shipment of the specific serial number SuperCart.
Page 182
6. Fold the LCD Display forward, to its down-most position, resting the screen surface on some form of protective pad material 7. Remove the Torx screws securing each of the two plastic half-shell cosmetic covers, at the back of the LCD Display 8.
(to secure the cables to the back of the housing) 20.3.3 User Interface Assembly - Removal/Replacement (SuperCart) Required Parts • P/N: 80221-00 ....Assy, User Interface, SuperCart (Zonare) Required Tools/Equipment • #2 Philips screwdriver Procedure STEPS: 1.
Page 186
3. Remove the cables and set the hinge housing assembly aside. Removal of the Top Rear Panel Cosmetics 1. Remove the rubber transducer inserts. 2. Remove seven (4) #1 Philips screws located on the top of the top rear panel and three (3) #1 Philips screws from below the transducer holder area.
Page 187
Removal of the Speaker Assemblies 1. Remove three (3) #1 Philips screws on each speaker mounting bracket. 2. Remove speaker from the cosmetic panel. 3. Separate the speaker from the speaker grill with a gentle pull. (a straight-slot screwdriver may be used if required.) 4.
Loosen the two (2) screws on the cable connector (DB-15), and pull the cable free from the Backplane’s mating connector Completely remove the Scan Engine Pocket Assembly from the SuperCart, and set aside 10. Reverse above order for installation of replacement Scanner Pocket Assembly 20.3.6 HSSL Cable - Removal/Replacement (SuperCart) Required Parts •...
Removal of the Scan Engine Pocket Assembly: • Refer to Scan Engine Pocket Assembly - Removal/Replacement (SuperCart) Removal of the HSSL Cable 1. Using the small flat blade screwdriver, loosen the two (2) screws that secure the HSSL Cable to the Scanner Interface Board in the Scanner Pocket.
Page 191
• 4mm, Allen / Ball Wrench or T-Handle Hex driver • T8 – Torx driver • T10 – Torx driver • T27 – Torx Bit Socket (1/4” Drive) • ¼” Drive Socket Wrench • Foam Pad (approx 12” x 12”) •...
Page 192
2. Remove T27 – Torx screw from Tilt / Swivel and remove Tilt / Swivel assy from support base. 3. Remove the cables from the Tilt / Swivel assy and set the Tilt / Swivel assy aside. Removal of the Upper UI Panel Cosmetics 1.
Page 193
4. Lift cosmetic panel vertically and remove the LCD monitor cables from the cosmetic panel so that they are free. 5. Disconnect the speaker cable and remove the cosmetic panel. Removal of the Tilt / Swivel Support Base 1. Remove six (6) T27 Torx screws. NOTE: This may require the use of a T27 Torx Bit Socket and appropriate Socket Wrench to break loose.
Page 194
2. Remove the UI Area Sheet Metal and set aside. Removal of the Backplane Assy 1. Remove six (6) Philips-head screws that connect the DC power (+5vdc Supply to J7, +12vdc (20A) Supply to J8, and +12vdc Monitor Supply to J9). NOTE: Ensure you mark which the wire with the connector it was secured to so that they can be returned to the proper location during assembly.
• White lithium grease (or equivalent) Procedure STEPS: 1. Ensure the z.one is powered “OFF” 2. Place AC circuit breaker, located at the rear of the SuperCart, in the “OFF” (down) position 3. Disconnect the main AC power cord from the rear of the SuperCart 4.
6. Remove the four Philips-head screws (1) retaining the brake assembly cover plate (2), and remove the plate to expose the brake mechanism 7. Remove the snap E-clip snap ring (3), at the end of the push cam pivot pin (4) 8.
Page 197
Removal of the Caster: STEPS: 1. Ensure the z.one is powered “OFF”. 2. Place AC circuit breaker, located at the rear of the SuperCart, in the “OFF” (down) position. 3. Disconnect the main AC power cord from the rear of the SuperCart.
Page 198
NOTE: The front casters have a brake actuating cable. The position of the brake should be noted as well as the position of this actuating cable. This is to ensure that when the brake is set, that the caster brake actuator sets properly. The rear casters will lock in one direction and not swivel and this needs to be noted as well so that can be set on the new casters if required.
20.3.10 SuperCart Power Supplies SuperCart Backpack Overall Power Connections Diagram Figure 64: Q00110 Rev A 8/06 Page 199 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...
• T8 - Torx driver Procedure STEPS: 1. Ensure the z.one is powered “OFF” 2. Place AC circuit breaker, located at the rear of the SuperCart, in the “OFF” (down) position 3. Disconnect the main AC power cord from the rear of the SuperCart 4.
Page 201
• 5.5mm nut driver Procedure STEPS: 1. Ensure the z.one is powered “OFF” 2. Place AC circuit breaker, located at the rear of the SuperCart, in the “OFF” (down) position 3. Disconnect the main AC power cord from the rear of the SuperCart 4.
STEPS: 1. Power off the Scan Engine. 2. Completely disconnect the main AC power cord from the rear of the miniCart, to ensure no AC power is being applied to the z.one. Q00110 Rev A 8/06 Page 202 of 225...
3. The fuse holder is located directly above the connector (at the lower-left, rear of the miniCart) where the main AC power cord plugs into the back of the miniCart. 4. Using a small screwdriver (or the edge of a fingernail, if applicable), lift up on the plastic release tab (shown by the arrow below), in the slot at the bottom-center of the fuse holder’s cover plate.
Page 204
• Flat-blade screwdriver Procedure STEPS: 1. Ensure the z.one is powered “OFF” 2. Disconnect the main AC power cord from the rear of the miniCart 3. Un-dock the Scan Engine from the miniCart, and set it aside 4. Carefully lower the miniCart over on its back, on a soft surface (carpet, etc) resting the unit on the rear push handle 5.
• Flat-blade screwdriver (thin blade) Procedure STEPS: 1. Ensure the z.one is powered “OFF” 2. Disconnect the main AC power cord from the rear of the miniCart 3. Remove the four (4) 10mm nuts that secure the USB hub cover to the miniCart chassis...
Page 206
4. To loosen the hub cover from the threaded studs, use a thin tipped, flat-blade screwdriver, to wedge between the cover and the frame of the miniCart 5. Slide the hub cover straight downwards, until it is free from the mounting studs CAUTION Be sure to support the hub assembly when removing it, as all of the cables will still be attached.
Removal of USB Hub Cover: STEPS: 1. Ensure the z.one is powered “OFF” 2. Disconnect the main AC power cord from the rear of the miniCart. 3. Remove the four (4) 10mm nuts retaining the USB Cover and drop the cover so that the USB Hub is accessible.
4. Disconnect the USB connector (at the Hub) for the cable leading from the Remote Keyboard to the USB Hub. 5. Slide the keyboard tray out, to gain access to the Remote Keyboard, and then detach it from the Dual-Lock fastener tape that secures it to the top surface of the sliding tray. NOTE: The Dual Lock fastener tape is quite strong, and will require a firm pull to remove the keyboard.
Page 209
Removal of the 13” LCD Barco Display (miniCart): STEPS: 1. Ensure the z.one is powered “OFF” 2. Disconnect the main AC power cord from the rear of the miniCart 3. Remove the #1 Philips screws securing each of the two plastic half-shell cosmetic covers, at the back of the LCD Display.
6. Remove the four (4) 2.5mm Allen / hex-head screws that retain the LCD Display to the metal hinge assembly, ensuring to support the LCD Display while removing the last screw. CAUTION Be sure to support the display to prevent damage during removal or installation. NOTE: If supporting the LCD Display while removing the screws is difficult, a small box or like object of appropriate height in conjunction with foam padding may be used to support the monitor during removal and installation (as shown below).
Page 211
Removal of the Caster: STEPS: 1. Ensure the z.one is powered “OFF” 2. Disconnect the main AC power cord from the rear of the miniCart. 3. Fold the LCD display screen down to a horizontal position, for protection from moving during tilting of miniCart.
20.6 Service Software Procedures 20.6.1 Accessing the “Diagnostics” Menu The Diagnostics menu on the z.one offers (or will offer in subsequent software/hardware releases) the following functionality: BASIC Menu Functions: Displays the z.one Scan Engine serial number Displays the currently installed system software level...
21 PART NUMBER INFORMATION 21.1 SuperCart 21.1.1 Major FRU Assemblies Number Part Number Description z.one 80176-00 SuperCart, Top Level - 110VAC version (Zonare) z.one 80243 SuperCart, Top Level - 220VAC version 80215-00 Display, 13” Flatscreen, LCD (Zonare) 80221-00 Assy, User Interface, SuperCart (Zonare)
21.2 mini Cart 21.2.1 mini Cart Major FRU Assemblies Number Part Number Description z.one 85002-00 miniCart, Top Level - 110VAC version z.one 85014-00 miniCart, Top Level - 220VAC version 32629-00 Display, 13” Flatscreen, LCD (miniCart) 32647-00 Keyboard, Custom (miniCart) 32621-00...
21.2.3 mini Cart Miscellaneous Items Number Part Number Description 32737-00 Caster, 5", Locking (Front) 32738-00 Caster, 5", Non-Locking (Rear) 31638 AC Power Cord, 15’ (North America ) 31808 AC Power Cord, 4.5M (Continental Europe ) 32618-00 Fuse, AC Main , Slo-Blo 6.3A (100-120V Systems) 32627-00 Fuse, AC Main, Slo-Blo 3.15A...
Page 223
40005-00 SONY, UP-D897, USB Printer (printer only) 31872 AC Power Cord, 3.25 ft, IEC320 Male to IEC320 Female 31873 AC Power Cord, 8.2 ft, IEC320 Male to IEC320 Female Q00110 Rev A 8/06 Page 223 of 225 "Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"...