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WITTUR Hydra Plus UD300 Instruction Handbook Manual
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WITTUR Hydra Plus UD300 Instruction Handbook Manual

WITTUR Hydra Plus UD300 Instruction Handbook Manual

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No part of this publication may be reproduced or translated,
even in part, without prior written permission from WITTUR.
© Copyright WITTUR 2013
Subject to change without notice!
INSTRUCTION HANDBOOK
Hydra Plus UD300
URL:
e-mail:
http://www.wittur.com
info@wittur.com
Code
GM.2.002668.EN
Version
Code
3201.32.0397
Version
Date
04.02.2013
B
B

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Summary of Contents for WITTUR Hydra Plus UD300

  • Page 1 Version Date 04.02.2013 INSTRUCTION HANDBOOK Hydra Plus UD300 No part of this publication may be reproduced or translated, even in part, without prior written permission from WITTUR. URL: http://www.wittur.com © Copyright WITTUR 2013 e-mail: info@wittur.com Subject to change without notice!
  • Page 2 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 U U p p - - d d a a t t e e d d d d o o c c u u m m e e n n t t ' ' s s L L a a y y - - o o u u t t a a n n d d t t h h e e f f o o l l l l o o w w i i n n g g p p a a g g e e s s : : 8 8 ; ; 1 1 4 4 ; ; 1 1 9 9 ; ; 2 2 5 5 . . A A d d d d e e d d p p a a g g e e s s : : 1 1 3 3 ; ; 2 2 8 8 ; ; 2 2 9 9 ; ; 3 3 0 0 ; ; 3 3 1 1 ; ; 3 3 2 2 ; ; 3 3 3 3 ; ;...
  • Page 3 SYMBOLS USED HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version INDEX Date 04.02.2013 Page 1.37 1 1 . . G G e e n n e e r r a a l l d d e e s s c c r r i i p p t t i i o o n n ......................................
  • Page 4 FOREWORD AND WARNINGS SUGGESTIONS HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 2.37 Congratulations on choosing a W W I I T T T T U U R R product! Before starting the installation of this product, read the information contained in this document.
  • Page 5 3.37 Linear car door 3201-Hydra Plus UD300 with toothed belt transmission (1) consisting in a plate (2) which supports the door drive (3) and mounting of top tracks (4), transmission pulleys (5-6), as well as electronic assembly layout (7) and transformer (8).
  • Page 6 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 4.37 1.1 OPERATOR FIXING ON CAR ROOF Fixing system MIDI TYP. TYP. 105 SHEET SHEET 02/C 02/C GLASS/GLASS-FRAMED GLASS 108 SHEET SHEET 12/R-L 12/R-L GLASS/GLASS-FRAMED GLASS...
  • Page 7 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 5.37 T T y y . . 0 0 2 2 / / C C WITH SHEET PANELS WITH GLASS-FRAMED PANELS WITH GLASS PANELS Subject to change without notice!
  • Page 8 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 6.37 T T y y . . 1 1 2 2 / / R R - - L L WITH SHEET PANELS WITH GLASS-FRAMED PANELS WITH GLASS PANELS...
  • Page 9 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 7.37 T T y y . . 3 3 2 2 / / R R - - L L T T y y . . 4 4 4 4 / / R R...
  • Page 10 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 2. FITTING AND ADJUSTING BRACKETS Date 04.02.2013 Page 8.37 3212.03.0078V02 3212.03.0078V01 HOLE THAT MUST NOT BE COUNTED 3. LANDING DOOR ALIGNMENT WITH CAR DOOR The red buffer on top track fixing screw, represents the vertical reference for the position of all the landing and car doors.
  • Page 11 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 4. ASSEMBLY OF PANEL FIXING BOLTS Date 04.02.2013 Page 9.37 All panels must have at least two anchoring points. For type 02/C, with rustproof panels, fit bolts as in figure 1, for panels with covering thicker than 1 mm fit bolts as in figure 2.
  • Page 12 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 10.37 T T Y Y 3 3 2 2 / / R R - - L L T T Y Y 4 4 4 4 / / R R...
  • Page 13 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 5. CLEARANCE RECOVERING OF THE PANEL ASSEMBLING BOLTS Date 04.02.2013 Page 11.37 When the panels are hung to the hanger tracks the fixing screws should be placed according to figure (1).
  • Page 14 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 6. BOTTOM SLIDING SHOES ASSEMBLY, MAINTENANCE AND REPLACEMENT Date 04.02.2013 Page 12.37 The shoe on the retaining pin is mounted with slight pressure until the proper tongues fit inside the groove (Fig. 1).
  • Page 15 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 7. FITTING CAR SILL BRACKETS Date 04.02.2013 Page 13.37 T T Y Y 0 0 2 2 / / C C T T Y Y 1 1 2 2 / / R R - - L L...
  • Page 16 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 14.37 7.1 ASSEMBLY OF SILL AND TOE GUARD Insert the spire nut (1) into the sill support (3). Fix the sill (2) to the sill support (3) with the screws (4) and the bolts (5).
  • Page 17 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 8. PLACING THE MECHANISMS ON THE THRESHOLDS Date 04.02.2013 Page 15.37 Align to plumb with reference to the internal edge of the thresholds. T T y y . . 0 0 1 1 - - 0 0 2 2 / / C C T T y y .
  • Page 18 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 9. FIXING OF THE COUPLER Date 04.02.2013 Page 16.37 After the assembly of the door panels proceed by fixing the coupler using the 3 screws (1) and the relevant belt-fixing systems (2).
  • Page 19 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 10. CAR DOOR LOCK Date 04.02.2013 Page 17.37 10.1 ASPECTS THAT MUST BE CHECKED DURING INSTALLATION AND MAINTENANCE - - M M a a i i n n t t e e n n a a n n c c e e h h a a s s t t o o b b e e d d o o n n e e a a t t l l e e a a s s t t o o n n e e t t i i m m e e p p e e r r y y e e a a r r - The car door lock must lock door if the car is out of unlocking zone.
  • Page 20 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 18.37 Ensure proper function of car door lock - Check that lock hook is moving freely when pressing the lock vanes ( ( A A , , B B ) )
  • Page 21 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 11. ADJUSTMENT THE LOCK ROLLERS Date 04.02.2013 Page 19.37 Using a CH-17 spanner, loosen screws (1) and set the alignment of the lock wheels (2), starting from the lowest level, as the car is operated upwards.
  • Page 22 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 12. POSITION OF THE COUPLER BETWEEN THE LANDING LOCK ROLLERS Date 04.02.2013 Page 20.37 60 ÷ 88 Subject to change without notice!
  • Page 23 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 13. REPLACEMENT OF BELTS Date 04.02.2013 Page 21.37 E E C C O O / / M M I I D D I I Remove the safety washer (1).
  • Page 24 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 14. ADJUSTMENT OF TOOTHED BELT TENSION Date 04.02.2013 Page 22.37 To adjust the toothed belt (1) tension, it is necessary to span the support (2) by using a screwdriver (3) and make sure size "a", then fix the position by tightening the screws (4).
  • Page 25 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 15. ADJUSTING THE CLEAR OPENING Date 04.02.2013 Page 23.37 The method for adjusting freeway will change depending on the type of operator. T T y y . . 0 0 2 2 / / C C Adjustment of freeway is obtained with an adjustable stop (2) mounted on the plate: loosen the screws (3), move the stop and tighten the screws.
  • Page 26 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 24.37 T T y y 1 1 2 2 / / R R - - L L - - 3 3 2 2 / / R R - - L L - - 4 4 4 4 / / R R...
  • Page 27 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 16. SLOW HANGER SYNCHRONISATION Date 04.02.2013 Page 25.37 During maintenance operations ensure that the safety hooks are properly fitted. T T Y Y 1 1 2 2 / / R R - - L L...
  • Page 28 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 17. SLIDING ROLLERS Date 04.02.2013 Page 26.37 The design of the top rollers race is different from the guide’s so that they do not sit at the race centre (see Fig. 1).
  • Page 29 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 18. SLIDING ROLLERS ADJUSTMENT Date 04.02.2013 Page 27.37 To get rid of the play between the hanger (1) and the sliding guide (2), adjust the excentric bolt on the bottom roller (3).
  • Page 30 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 19. MECHANICAL RELEASE ASSEMBLY TYPE 1118 - SIDE OPENING CAR DOORS Date 04.02.2013 Page 28.37 DIAGRAM CLOSED LANDING DOOR OPEN CLOSED OPEN CAR DOOR 3201.05.9059 3201.05.7103 3201.07.0010 T T Y Y 1 1 2 2 / / R R - - L L...
  • Page 31 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 29.37 19.1 MECHANICAL RELEASE ASSEMBLY TYPE 1119 - CENTRE OPENING CAR DOORS DIAGRAM CLOSED LANDING DOOR OPEN CLOSED OPEN CAR DOOR 3201.05.9059 T T Y Y 0 0 2 2 / / C C...
  • Page 32 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 20. FITTING FIXED EDGE SUPPORT WSE81 WSE155 FOR ONE-SIDE OPENING DOORS TY 12/R-L; Date 04.02.2013 TY 32/R-L Page 30.37 SILL STRIKE SIDE OPENING SIDE T T Y Y 1 1 2 2 / / R R - - L L...
  • Page 33 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 31.37 20.1 FITTING FIXED EDGE SUPPORT WSE81 WSE155 FOR CENTRE- OPENING DOORS TY 02/C; TY 44/R SOGLIA T T y y 0 0 2 2 / / C C...
  • Page 34 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version 21. INSTALLATION ON CAR DOOR OF FIXED SUPPORT FOR WSE EDGE Date 04.02.2013 Page 32.37 T T Y Y 0 0 2 2 / / C C 7066.06.016 7003.00.016 3201.15.5BI5...
  • Page 35 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 33.37 T T Y Y 1 1 2 2 / / R R - - L L 7066.06.016 7066.08.014 3201.15.5BI7 3201.15.5BI4 7067.00.006 7003.00.004 7026.00.004 7003.00.016 7066.06.016 3201.15.5BI5...
  • Page 36 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 34.37 T T Y Y 3 3 2 2 / / R R - - L L 7066.06.016 7066.06.010 3201.15.5BI8 3201.15.5BI4 7067.00.006 7003.00.004 7026.00.004 7014.06.016 7066.06.016 7003.00.016...
  • Page 37 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 35.37 T T Y Y 4 4 4 4 / / R R 3201.15.5BI9 7066.06.010 3201.15.5BI4 7067.00.006 7003.00.004 7066.06.016 7066.06.010 3201.15.5BI9 7026.00.004 7067.00.006 7014.06.016 7014.04.016 7003.00.004 7026.00.004...
  • Page 38 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version WARNINGS ON HOW TO KEEP THE DOORS IN GOOD OPERATING CONDITIONS Date 04.02.2013 Page 36.37 In order to prevent failures or incorrect operation and to maintain the system in good conditions, the technical efficien- cy of the system should periodically be checked, to ensure compliance with the applicable laws.
  • Page 39 HYDRA PLUS UD300 CAR DOOR Code GM.2.002668.EN Version Code 3201.32.0397 Version Date 04.02.2013 Page 37.37 Subject to change without notice!