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Serial number ___________________________
Date released for shipment _________________
RoadHog, Inc.
RH1850
RH2450
877-640-9975
www.roadhog-inc.com
MANUAL
Operation
Maintenance
Service
Parts
Warranty
PUBLICATION DATE: 10/11/11

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Summary of Contents for RoadHog RH1850

  • Page 1 RH1850 RH2450 MANUAL Operation  Maintenance  Service  Parts  Warranty  Serial number ___________________________ Date released for shipment _________________ PUBLICATION DATE: 10/11/11 RoadHog, Inc. 877-640-9975 www.roadhog-inc.com...
  • Page 2 INTRODUCTION Thank you for your investment in a RoadHog, Inc. attachment. We are confident that you will find that the RoadHog is the easiest to operate, safest, most durable, and most efficient milling attachment on the market. This manual contains the operating instructions and safety information for your RoadHog.
  • Page 3: Table Of Contents

    3.6 Edge of Cut Indicators ···················································································· 10 Section 4 Maintenance 4.1 General ······································································································· 11 4.2 Cutting Drum Maintenance ·········································································· 11-13 4.3 Roadhog Lubrication (excluding Engine) ····························································· 14 4.4 Belt Tensioning ····························································································· 14 4.5 Engine Maintenance ······················································································· 16 4.6 Hydraulic System ··························································································· 16 4.7 Welding Precautions ·······················································································...
  • Page 4: Introduction

    1.1 INTRODUCTION Your Roadhog is equipped with high performance, heavy duty components. To ensure that these com- ponents operate properly and effectively, this manual must be followed. If any question regarding the operation or performance of this attachment exists, contact your RoadHog dealer.
  • Page 5: General

    FLUID DOES PENETRATE THE SKIN, precautions listed below. SEEK IMMEDIATE MEDICAL  RoadHog makes operator safety a priority ATTENTION BY A DOCTOR FAMILIAR when designing machinery. Exposed moving WITH THIS TYPE OF INJURY OR parts are guarded whenever possible for GANGRENE MAY RESULT.
  • Page 6: Safety Decals

    2.2 SAFETY DECALS The CRUSHING HAZARD decal warns the oper- ator and bystanders to stay away during opera- tion. The safety decals existing on the attachment should be clearly readable and always followed. The location and description of the decals is shown in the parts diagram.
  • Page 7: Call Before You Dig

    2.3 CALL BEFORE YOU DIG 2.4 MANDATORY SAFETY SHUT- DOWN PROCEDURE WARNING BEFORE cleaning, adjusting, lubricating, or ser- vicing this unit, ALWAYS follow the MANDATO- BEFORE OPERATING THIS RY SAFETY SHUTDOWN PROCEDURE: EQUIPMENT, THE FOLLOWING SAFETY INFORMATION SHOULD BE 1. Lower loader arms and roll attachment for- READ AND UNDERSTOOD.
  • Page 8: Attaching Unit

     Refer to the SAFETY section of your skid  This RoadHog is equipped with a starter in- loaders operator’s manual and observe all terlock system. The system is designed to safety recommendations set forth in the man- prevent the engine from starting if the unit is ual.
  • Page 9: General

    Move the machine forward and align the male portion of the quick attach on the loader with 1. Start skid steer and raise Roadhog at least 4” the female portion of the quick attach on the off of the ground.
  • Page 10: Maximizing Production

    These indicators should be retracted for transport or if milling close to an obstruction. The RoadHog also has edge of cut decals on the front and rear of the machine. These can be...
  • Page 11: Section 4 Maintenance

    If the picks are worn enough to indicate slight holder wear, re- place the picks. RoadHog recommends using a water spray kit. Using water may increase tooth life by 20 to 40% and also suppresses the milling dust.
  • Page 12 FORE WELDING. SEE SECTION 4.7 WELDING PRECAUTIONS RoadHog does not warrant ANY ground en- gaging parts ( drums, teeth, holders or bases ) against wear, unless the wear is determined by RoadHog to have been caused by an engi- neering or manufacturing defect.
  • Page 13 The following picture shows varying degrees of pick wear. Examples of remaining tooth life ( % ) Rotating teeth Non-rotating teeth Teeth may last twice as long if they are free to rotate in their holder. Tooth is no longer rotating in the holder, causing premature tooth and holder wear.
  • Page 14: Roadhog Lubrication (Excluding Engine)

    PROCEDURES BEFORE CLEANING, ADJUSTING, LUBRICATING, OR The starter interlock skid pivot has a grease zerk. This zerk is located on the left rear of the roadhog SERVICING THIS UNIT COULD LEAD below the fuel tank. This zerk should be greased TO SERIOUS INJURY OR DEATH.
  • Page 15 4. Find the amount of deflection force on the up- ter. The hand tester is shipped with the roadhog. per scales of the tension tester, The total force The sonic tension meter is available for purchase will be the sum of the readings on each of the from your RoadHog dealer.
  • Page 16: Engine Maintenance

    4.5 ENGINE MAINTENANCE 4.8 STARTER INTERLOCK The roadhog is equipped with a tier 4 interim The roadhog is equipped with proximity switch Deutz D2011L03i 49 hp air cooled engine. (prox) that disengages the engine starter if the unit is sitting on the ground. The prox senses a Air filters should be checked daily.
  • Page 17: Maintenance Checklist

    4.9 MAINTENANCE CHECKLIST Date: DAILY MAINTENANCE Check teeth every 30 minutes of operation, replace as needed _______ Confirm teeth rotate in their holders and lubricate as required _______ Check holders for wear _______ Grease the dead shaft bearing _______ Check for loose hardware and tighten as required _______ Check the air filters and clean or replace as required _______...
  • Page 18 3/8-16 UNC 7/16-14 UNC 1/2-13 UNC 1/2-20 UNF 5/8-11 UNC 3/4-10 UNC 7/8-9 UNC 1-8 UNC 1 1/8-7 UNC NOTE: Unless otherwise specified, all bolts to be torqued as follows. Roadhog bolts only-refer to engine service information for engine bolt torques.
  • Page 19: Chassis Parts

    5.1 CHASSIS PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-2501 106-2501 LATCH ASSEMBLY, DRAW 106-3155 106-3155 BUSHING, SHROUD BOLT 106-3174 106-3174 WELDMENT, PLANETARY SUPPORT 106-3202 106-3202 CYLINDER ASSY, DEPTH 106-3224 106-3224 PLATE, WATERKIT COVER 106-3518 106-3518 WELDMENT, CHASSIS...
  • Page 20 5.1 CHASSIS PARTS-CONTINUED RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3509 106-3774 WELDMENT, DEPTH SKID 106-3529 106-3529 WELDMENT, WEAR SKID 106-3532 106-3532 WELDMENT, WEAR SKID 106-3535 106-3535 WELDMENT, SKI - STARTER INTERLOCK 106-3542 106-3542 PLATE, DEPTH SKID COVER...
  • Page 21 106-3758 106-3759 106-3760 106-3763 106-3795 106-3841 106-3901 106-3911 HB038L0075 HB038L0100 HB050L0100 HN038F HW038WA HW050WA RH1850_SKEL_Z RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3755 SEE RH1850 PLATE, DEPTH INDICATOR 106-3756 SEE RH1850 PLATE, DEPTH INDICATOR 106-3757 SEE RH1850 PLATE, DEPTH INDICATOR...
  • Page 22: Drivetrain Parts

    SO-0304 SEAL, LIP FOR ITEM 8 (INPUT ADAPTER) NOTE A: QTY VARIES: RH1850-QTY 40, RH2450-QTY 50 NOTE B: QTY VARIES: RH1850-QTY 40, RH2450-QTY 50 NOTE C: ORING IS NOT SHOWN ON DRAWING. TO BE INSTALLED BETWEEN INPUT ADAPTER AND PLANETARY GEAR-...
  • Page 23 5.2 DRIVETRAIN PARTS-CONTINUED RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3505 SEE RH1850 BUSHING, QD-SK 1.500" DIA. BORE 106-3506 SEE RH1850 BUSHING, QD-SK 1.375" DIA. BORE 106-3843 SEE RH1850 KEY, 5/16 X 5/16 106-3931 SEE RH1850 WELDMENT,BELT COVER BRKT...
  • Page 24: Attach Parts

    5.3 ATTACH PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-0532 106-0532 PLATE, SIDESHIFT SPACER 106-0533 106-0533 PLATE, SIDESHIFT RETAINER 106-0589 106-0589 PLATE, SIDESHIFT SPACER (PLASTIC) 106-3182 106-3182 PLATE, PIVOT SPACER 106-3183 106-3183 PLATE, PIVOT RETAINER 106-3185 106-3185...
  • Page 25 5.3 ATTACH PARTS-CONTINUED RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-0657 106-0657 CYLINDER, SIDESHIFT 106-0790 106-0790 PIN, SIDESHIFT/LF JACK 106-0813 106-0813 PLATE, CYLINDER BRACKET 106-1245 106-1245 TUBE, MANUAL HOLDER 106-1249 106-1249 PLATE, MANUAL TUBE RETAINER 106-1358 106-1358 WELDMENT, ATTACH...
  • Page 26: Engine Parts

    5.4 ENGINE PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3593 SEE RH1850 WELDMENT, ENGINE SUPPORT 106-3599 SEE RH1850 ENGINE ASSEMBLY 106-3988 SEE RH1850 BOLT, 5/8-11 X 4.00 PLATED HB063L0175A SEE RH1850 BOLT, 5/8-11 X 1.75 PLATED HBM14L030...
  • Page 27 5.4 ENGINE PARTS-CONTINUED RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3651 SEE RH1850 BEARING SUPPORT 106-3749 SEE RH1850 BRACKET AIR CLEANER 106-3879 SEE RH1850 SPIN ON FILTER ASSEMBLY (FILTER 106-3878) HB038L0100A SEE RH1850 BOLT, 3/8-16 X 1.00 PLATED...
  • Page 28 5.4 ENGINE PARTS-CONTINUED ITEM RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3115 106-3115 THROTTLE ACTUATOR 106-3116 106-3116 THROTTLE RELAY 106-3609 106-3609 LINKAGE, BALL JOINT 106-3610 106-3610 LINKAGE, BALL JOINT 106-3612 106-3612 NUT, 1/4-20 PLATED 106-3702 106-3702 WELDMENT, ENGINE COOLER COVER...
  • Page 29: Electrical Group & Electrical Schematic

    5.5 ELECTRICAL PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3563 106-3563 WELDMENT, BATTERY BOX 106-3566 106-3566 PLATE, BATTERY COVER 106-3567 106-3567 BATTERY, MPT24 106-3568 106-3568 SWITCH, PROXIMITY 106-3754 106-3754 PLATE, BATTERY SWITCH MOUNT HB038L0075A HB038L0075A BOLT, 3/8-16 X 0.75 PLATED...
  • Page 30 5.5 ELECTRICAL PARTS-CONTINUED (106-3849 ENGINE CONTROL ASSEMBLY) RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-2098 106-2098 SWITCH, SHUTOFF 106-3583 106-3583 WELDMENT, CONTROL PANEL 106-3587 106-3587 MAGNET, ROUND 106-3588 106-3588 SWITCH, CONTURA SPST 106-3689 106-3689 PLATE, CONTROL PANEL 106-3848...
  • Page 31 5.5 ELECTRICAL PARTS-CONTINUED (106-3576 PLANER CONTROL ASSEMBLY) RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-2103 SEE RH1850 SEAL, SWITCH COVER 106-3024 SEE RH1850 MAGNET 106-4173 SEE RH1850 SWITCH, AUX PLANER CONTROL D0214 SEE RH1850 DECAL, AUX PLANER CONTROL...
  • Page 32 5.5 ELECTRICAL SCHEMATIC-PAGE 1 OF 3 106-3576 PLANER CONTROL D E U T S C H H D B 3 6 - 1 8 - 1 4 P N - 0 5 9 C O N N E C T S T O R O A D HO G N O T US E D S S R I G H T / L E F T...
  • Page 33 5.5 ELECTRICAL SCHEMATIC-PAGE 2 OF 3 S OL E NOI D S OL E NOI D S OL E NOI D 3 S OL E NOI D S OL E NOI D S OL E NOI D S I D E S H I F T DE PT H DE PT H L E F T...
  • Page 34 5.5 ELECTRICAL SCHEMATIC-PAGE 3 OF 3 A MP 1 0 P I N CONNE CT OR Deutz 2011 Engi n e Wi r i n g ON E NGI NE T A CH S I GNA L + 12 V OLT S E NGI NE T E MP GA GE E N GI NE T E MP S W I T CH OI L P R E S .
  • Page 35: Hydraulic Group And Hydraulic Schematic

    5.6 HYDRAULIC PARTS...
  • Page 36 5.6 HYDRAULIC PARTS-CONTINUED RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3572 SEE RH1850 PUMP, GEAR HF6S50L0 HF6S50L0 FITTING, EXIT OF PUMP HM609-H1 HM610-H1 HOSE, PUMP TO VALVE HF6C50L0 HF6C50L0 FITTING, PRESURE AND TANK FOR VALVE 106-3573 106-3573 Valve...
  • Page 37 5.6 HYDRAULIC PARTS-106-3573 VALVE ASSEMBLY RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3581 106-3581 BLOCK, VALVE S0-0017 S0-0017 COIL, SIZE -8 S0-0019 S0-0019 WASHER, COIL SIZE -10 S0-0022 S0-0022 NUT, COIL SIZE -10 S0-0148 S0-0148 CARTRIDGE VALVE, RV08-20A...
  • Page 38 5.6 HYDRAULIC PARTS-TANK ASSEMBLY RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3873 SEE RH1850 TANK ASSY 3 GAL HYD. 106-3945 SEE RH1850 CAP, BREATHER SO-0267 SEE RH1850 SITE GLASS SO-0269 SEE RH1850 STRAINER...
  • Page 39 5.6 HYDRAULIC SCHEMATIC DEPTH DEPTH TILT CYLINDER CYLINDER CYLINDER SIDESHIFT CYLINDER DC08-40 SV08-47A SV08-47A SV08-47A RV08-20A RELIEF VALVE RHI# 106-3580 SET AT 3000 PSI SPIN 25 PSI BYPASS MICRON FILTER PUMP MESH SCREEN HYDRAULIC RESERVOIR THE PUMP IS GRAVITY FED WITH HYDRAULIC OIL FROM THE HYDRAULIC TANK. THE ENGINE DRIVEN PUMP PRESURIZES THE HYDRAULIC OIL AND SENDS IT THROUGH THE VALVE ASSEMBLY.
  • Page 40: Fuel Tank Parts

    5.7 FUEL TANK PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION HF1-2HP SEE RH1850 Fitting, Hex Plug 1/2 NPTF 106-2144 SEE RH1850 CLAMP, HOSE 106-3570 SEE RH1850 TUBE, FUEL GAGE 3/8 X 12.38 106-3611 SEE RH1850 CAP, DIESEL...
  • Page 41: Decal Group

    5.8 DECAL PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION D0163 SEE RH1850 DECAL, FLYING OBJECTS D0164 SEE RH1850 DECAL, READ MANUAL D0165 SEE RH1850 DECAL, CRUSHING HAZARD D0166 SEE RH1850 DECAL, ROTATING CUTTER D0167 SEE RH1850 DECAL, INJECTION HAZARD...
  • Page 42 5.8 DECAL PARTS—CONTINUED SCALE 0.375 SCALE 0.375 RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION D0163 SEE RH1850 DECAL, FLYING OBJECTS D0164 SEE RH1850 DECAL, READ MANUAL D0165 SEE RH1850 DECAL, CRUSHING HAZARD D0166 SEE RH1850 DECAL, ROTATING CUTTER...
  • Page 43: Warranty

    RoadHog makes no other warranty, expressed or implied. This warranty shall be for a period of 12 months for parts and labor from the date the product is placed into service, providing RoadHog is supplied with the in service date.
  • Page 44: Warranty Claim Form

    Published hourly shop rate $ __________ multiplied by ( 75% of published shop rate ) RoadHog reimbursement rate___________ X ______ hours = 1. Requested labor $ __________ Miles traveled ______ RoadHog reimbursement rate multiplied by 1.00 X______ miles = 2.
  • Page 45: New Machine Delivery Report

    P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com New Machine Delivery Report Model number_____________________ Date __________________ Serial number_____________________ Delivery Location___________________ Dealer personnel making the delivery / start-up_______________________________ Comments / Condition ______________________________________ ______________________________________ Any items needing correction _______________________________...
  • Page 46: Owner Information Card

    Phone number _____________________________ This sheet must be faxed or mailed to RoadHog within 30 days of delivery. The warranty period is established once this information is received. No warranty will be processed until this information is on file with RoadHog.

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Rh2450

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