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RH1850 RH2450 MANUAL Operation Maintenance Service Parts Warranty Serial number ___________________________ Date released for shipment _________________ PUBLICATION DATE: 10/11/11 RoadHog, Inc. 877-640-9975 www.roadhog-inc.com...
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INTRODUCTION Thank you for your investment in a RoadHog, Inc. attachment. We are confident that you will find that the RoadHog is the easiest to operate, safest, most durable, and most efficient milling attachment on the market. This manual contains the operating instructions and safety information for your RoadHog.
1.1 INTRODUCTION Your Roadhog is equipped with high performance, heavy duty components. To ensure that these com- ponents operate properly and effectively, this manual must be followed. If any question regarding the operation or performance of this attachment exists, contact your RoadHog dealer.
FLUID DOES PENETRATE THE SKIN, precautions listed below. SEEK IMMEDIATE MEDICAL RoadHog makes operator safety a priority ATTENTION BY A DOCTOR FAMILIAR when designing machinery. Exposed moving WITH THIS TYPE OF INJURY OR parts are guarded whenever possible for GANGRENE MAY RESULT.
2.2 SAFETY DECALS The CRUSHING HAZARD decal warns the oper- ator and bystanders to stay away during opera- tion. The safety decals existing on the attachment should be clearly readable and always followed. The location and description of the decals is shown in the parts diagram.
2.3 CALL BEFORE YOU DIG 2.4 MANDATORY SAFETY SHUT- DOWN PROCEDURE WARNING BEFORE cleaning, adjusting, lubricating, or ser- vicing this unit, ALWAYS follow the MANDATO- BEFORE OPERATING THIS RY SAFETY SHUTDOWN PROCEDURE: EQUIPMENT, THE FOLLOWING SAFETY INFORMATION SHOULD BE 1. Lower loader arms and roll attachment for- READ AND UNDERSTOOD.
Refer to the SAFETY section of your skid This RoadHog is equipped with a starter in- loaders operator’s manual and observe all terlock system. The system is designed to safety recommendations set forth in the man- prevent the engine from starting if the unit is ual.
Move the machine forward and align the male portion of the quick attach on the loader with 1. Start skid steer and raise Roadhog at least 4” the female portion of the quick attach on the off of the ground.
These indicators should be retracted for transport or if milling close to an obstruction. The RoadHog also has edge of cut decals on the front and rear of the machine. These can be...
If the picks are worn enough to indicate slight holder wear, re- place the picks. RoadHog recommends using a water spray kit. Using water may increase tooth life by 20 to 40% and also suppresses the milling dust.
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FORE WELDING. SEE SECTION 4.7 WELDING PRECAUTIONS RoadHog does not warrant ANY ground en- gaging parts ( drums, teeth, holders or bases ) against wear, unless the wear is determined by RoadHog to have been caused by an engi- neering or manufacturing defect.
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The following picture shows varying degrees of pick wear. Examples of remaining tooth life ( % ) Rotating teeth Non-rotating teeth Teeth may last twice as long if they are free to rotate in their holder. Tooth is no longer rotating in the holder, causing premature tooth and holder wear.
PROCEDURES BEFORE CLEANING, ADJUSTING, LUBRICATING, OR The starter interlock skid pivot has a grease zerk. This zerk is located on the left rear of the roadhog SERVICING THIS UNIT COULD LEAD below the fuel tank. This zerk should be greased TO SERIOUS INJURY OR DEATH.
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4. Find the amount of deflection force on the up- ter. The hand tester is shipped with the roadhog. per scales of the tension tester, The total force The sonic tension meter is available for purchase will be the sum of the readings on each of the from your RoadHog dealer.
4.5 ENGINE MAINTENANCE 4.8 STARTER INTERLOCK The roadhog is equipped with a tier 4 interim The roadhog is equipped with proximity switch Deutz D2011L03i 49 hp air cooled engine. (prox) that disengages the engine starter if the unit is sitting on the ground. The prox senses a Air filters should be checked daily.
4.9 MAINTENANCE CHECKLIST Date: DAILY MAINTENANCE Check teeth every 30 minutes of operation, replace as needed _______ Confirm teeth rotate in their holders and lubricate as required _______ Check holders for wear _______ Grease the dead shaft bearing _______ Check for loose hardware and tighten as required _______ Check the air filters and clean or replace as required _______...
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3/8-16 UNC 7/16-14 UNC 1/2-13 UNC 1/2-20 UNF 5/8-11 UNC 3/4-10 UNC 7/8-9 UNC 1-8 UNC 1 1/8-7 UNC NOTE: Unless otherwise specified, all bolts to be torqued as follows. Roadhog bolts only-refer to engine service information for engine bolt torques.
SO-0304 SEAL, LIP FOR ITEM 8 (INPUT ADAPTER) NOTE A: QTY VARIES: RH1850-QTY 40, RH2450-QTY 50 NOTE B: QTY VARIES: RH1850-QTY 40, RH2450-QTY 50 NOTE C: ORING IS NOT SHOWN ON DRAWING. TO BE INSTALLED BETWEEN INPUT ADAPTER AND PLANETARY GEAR-...
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5.2 DRIVETRAIN PARTS-CONTINUED RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3505 SEE RH1850 BUSHING, QD-SK 1.500" DIA. BORE 106-3506 SEE RH1850 BUSHING, QD-SK 1.375" DIA. BORE 106-3843 SEE RH1850 KEY, 5/16 X 5/16 106-3931 SEE RH1850 WELDMENT,BELT COVER BRKT...
5.4 ENGINE PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3593 SEE RH1850 WELDMENT, ENGINE SUPPORT 106-3599 SEE RH1850 ENGINE ASSEMBLY 106-3988 SEE RH1850 BOLT, 5/8-11 X 4.00 PLATED HB063L0175A SEE RH1850 BOLT, 5/8-11 X 1.75 PLATED HBM14L030...
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5.4 ENGINE PARTS-CONTINUED RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3651 SEE RH1850 BEARING SUPPORT 106-3749 SEE RH1850 BRACKET AIR CLEANER 106-3879 SEE RH1850 SPIN ON FILTER ASSEMBLY (FILTER 106-3878) HB038L0100A SEE RH1850 BOLT, 3/8-16 X 1.00 PLATED...
5.5 ELECTRICAL PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3563 106-3563 WELDMENT, BATTERY BOX 106-3566 106-3566 PLATE, BATTERY COVER 106-3567 106-3567 BATTERY, MPT24 106-3568 106-3568 SWITCH, PROXIMITY 106-3754 106-3754 PLATE, BATTERY SWITCH MOUNT HB038L0075A HB038L0075A BOLT, 3/8-16 X 0.75 PLATED...
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5.5 ELECTRICAL PARTS-CONTINUED (106-3849 ENGINE CONTROL ASSEMBLY) RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-2098 106-2098 SWITCH, SHUTOFF 106-3583 106-3583 WELDMENT, CONTROL PANEL 106-3587 106-3587 MAGNET, ROUND 106-3588 106-3588 SWITCH, CONTURA SPST 106-3689 106-3689 PLATE, CONTROL PANEL 106-3848...
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5.5 ELECTRICAL PARTS-CONTINUED (106-3576 PLANER CONTROL ASSEMBLY) RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-2103 SEE RH1850 SEAL, SWITCH COVER 106-3024 SEE RH1850 MAGNET 106-4173 SEE RH1850 SWITCH, AUX PLANER CONTROL D0214 SEE RH1850 DECAL, AUX PLANER CONTROL...
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5.5 ELECTRICAL SCHEMATIC-PAGE 1 OF 3 106-3576 PLANER CONTROL D E U T S C H H D B 3 6 - 1 8 - 1 4 P N - 0 5 9 C O N N E C T S T O R O A D HO G N O T US E D S S R I G H T / L E F T...
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5.5 ELECTRICAL SCHEMATIC-PAGE 2 OF 3 S OL E NOI D S OL E NOI D S OL E NOI D 3 S OL E NOI D S OL E NOI D S OL E NOI D S I D E S H I F T DE PT H DE PT H L E F T...
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5.5 ELECTRICAL SCHEMATIC-PAGE 3 OF 3 A MP 1 0 P I N CONNE CT OR Deutz 2011 Engi n e Wi r i n g ON E NGI NE T A CH S I GNA L + 12 V OLT S E NGI NE T E MP GA GE E N GI NE T E MP S W I T CH OI L P R E S .
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5.6 HYDRAULIC PARTS-CONTINUED RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3572 SEE RH1850 PUMP, GEAR HF6S50L0 HF6S50L0 FITTING, EXIT OF PUMP HM609-H1 HM610-H1 HOSE, PUMP TO VALVE HF6C50L0 HF6C50L0 FITTING, PRESURE AND TANK FOR VALVE 106-3573 106-3573 Valve...
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5.6 HYDRAULIC PARTS-TANK ASSEMBLY RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION 106-3873 SEE RH1850 TANK ASSY 3 GAL HYD. 106-3945 SEE RH1850 CAP, BREATHER SO-0267 SEE RH1850 SITE GLASS SO-0269 SEE RH1850 STRAINER...
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5.6 HYDRAULIC SCHEMATIC DEPTH DEPTH TILT CYLINDER CYLINDER CYLINDER SIDESHIFT CYLINDER DC08-40 SV08-47A SV08-47A SV08-47A RV08-20A RELIEF VALVE RHI# 106-3580 SET AT 3000 PSI SPIN 25 PSI BYPASS MICRON FILTER PUMP MESH SCREEN HYDRAULIC RESERVOIR THE PUMP IS GRAVITY FED WITH HYDRAULIC OIL FROM THE HYDRAULIC TANK. THE ENGINE DRIVEN PUMP PRESURIZES THE HYDRAULIC OIL AND SENDS IT THROUGH THE VALVE ASSEMBLY.
5.7 FUEL TANK PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION HF1-2HP SEE RH1850 Fitting, Hex Plug 1/2 NPTF 106-2144 SEE RH1850 CLAMP, HOSE 106-3570 SEE RH1850 TUBE, FUEL GAGE 3/8 X 12.38 106-3611 SEE RH1850 CAP, DIESEL...
5.8 DECAL PARTS RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION D0163 SEE RH1850 DECAL, FLYING OBJECTS D0164 SEE RH1850 DECAL, READ MANUAL D0165 SEE RH1850 DECAL, CRUSHING HAZARD D0166 SEE RH1850 DECAL, ROTATING CUTTER D0167 SEE RH1850 DECAL, INJECTION HAZARD...
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5.8 DECAL PARTS—CONTINUED SCALE 0.375 SCALE 0.375 RH1850 PART RH2450 PART ITEM QTY. NUMBER NUMBER DESCRIPTION D0163 SEE RH1850 DECAL, FLYING OBJECTS D0164 SEE RH1850 DECAL, READ MANUAL D0165 SEE RH1850 DECAL, CRUSHING HAZARD D0166 SEE RH1850 DECAL, ROTATING CUTTER...
RoadHog makes no other warranty, expressed or implied. This warranty shall be for a period of 12 months for parts and labor from the date the product is placed into service, providing RoadHog is supplied with the in service date.
Published hourly shop rate $ __________ multiplied by ( 75% of published shop rate ) RoadHog reimbursement rate___________ X ______ hours = 1. Requested labor $ __________ Miles traveled ______ RoadHog reimbursement rate multiplied by 1.00 X______ miles = 2.
P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com New Machine Delivery Report Model number_____________________ Date __________________ Serial number_____________________ Delivery Location___________________ Dealer personnel making the delivery / start-up_______________________________ Comments / Condition ______________________________________ ______________________________________ Any items needing correction _______________________________...
Phone number _____________________________ This sheet must be faxed or mailed to RoadHog within 30 days of delivery. The warranty period is established once this information is received. No warranty will be processed until this information is on file with RoadHog.
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