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RoadHog RH48200 Manual

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Serial number ___________________________
Date released for shipment _________________
RoadHog, Inc.
RH48200
RH60200
RH72200
RoadHog
For units
Built After May 2010
877-640-9975
www.roadhog-inc.com
MANUAL
Operation
Maintenance
Service
Parts
Warranty
PUBLICATION DATE: 09/10/13

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Summary of Contents for RoadHog RH48200

  • Page 1 RH48200 RH60200 RH72200 RoadHog For units Built After May 2010 MANUAL Operation  Maintenance  Service  Parts  Warranty  Serial number ___________________________ Date released for shipment _________________ PUBLICATION DATE: 09/10/13 RoadHog, Inc. 877-640-9975 www.roadhog-inc.com...
  • Page 2 INTRODUCTION Thank you for your investment in Roadhog Inc. We are confident that you will find that your Roadhog Inc is the easiest to operate, safest, most durable, and most efficient attachment on the market. Your Roadhog Inc is equipped with high performance, heavy duty components. To en- sure that these components operate properly and effectively, this manual must be fol- lowed.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page SAFETY DECALS …………………………………………………………………………….4 SAFETY PRECAUTIONS …………………………………………………………………..5 MANDATORY SAFETY SHUTDOWN PROCEDURE ……………………………………5 SAFETY ………………………………………………………………………………………..6 SETUP ………………………………………………………………………………………….7 OPERATION …………………………………………………………………………..…..8-17 MAINTENANCE AND SERVICE……………………………..………...…………...…18-26 CHASSIS GROUP PARTS DRAWING……….………………………...……………..27-28 ATTACH GROUP PARTS DRAWING……….………………………...….……...…...29-34 DRIVETRAIN AND DRUM GROUP PARTS DRAWING…...………...……….…..35-36 ENGINE GROUP ……………………..……….……………………………..………...37-38 CLUTCH GROUP ………………………………………………………………………..39-40 HYDRAULIC GROUP PARTS DRAWING……………………………………….…...42-43 HYDRAULIC VALVE ( DEPTH , TILT AND SIDE SHIFT )PARTS DRAWING……44-...

  • Page 4: Safety Decals

    SAFETY DECALS The FLYING OBJECTS decal The safety decals existing on the warns the operator the operator attachment should be clearly read- and bystanders to stay away dur- able and always followed. The lo- ing operation. cation and description of the de- cals is shown in the parts diagram.

  • Page 5: Safety Precautions

    Exercise extreme caution when attaching and removing the attachment, operating with other workers present, and servicing the unit. Roadhog Inc makes operator safety a priority when designing machinery. Exposed moving parts are guarded whenever possible for safety. However, not all moving parts can be shielded in order to ensure proper operation.

  • Page 6: Safety

    5. BE SURE to raise the attachment SAFETY totally off the ground BEFORE side shifting. 6. CAREFULLY inspect ALL hydraulic A careful operator is the best protection hoses and connections on a routine against accidents. Most accidents involv- basis; Always use a piece of card- ing operators of industrial equipment are board when searching for leaks.

  • Page 7: Setup

    Check your attachment before operation to make sure all hose routings are kink-free and Although the Roadhog Inc is supplied allow for maximum movement of all fully assembled, some simple checks depth and side shift functions required should be performed before operation during normal operation.

  • Page 8: Operation

    To attach the unit to the loader, start the loader and rotate the coupler out. Move the machine forward and align the male bosses on the male portion of the loader attach with the female bosses on the Roadhog. Insert pins and secure pins to boss- es per the manufacturers recommended procedure.

  • Page 9: Operation

    10. Adjust loader’s engine rpm and the loader’s ground speed to maximize the load on the Roadhog’s cutting drum. 11. If the cutting drum on the Roadhog stalls, back up the loader or lift or curl the Roadhog out of the pavement using the loader’s bucket function. WARNING If an emergency arises, immediately apply the wheel loader’s brakes and...
  • Page 10 LCD Display Screens Home Page Home Page w/ menu button Page Up/Down Setup Menu Contrast Note: The display is not a touch scr een. Ther e ar e buttons just below each image on the scr een. To pull up the function buttons press the left button once.
  • Page 11 LCD Display Screens (continued) Changes to screen during operations of Road Hog Home Page with e-stop on panel Home Page with just power on Home Page engine on in radio mode Home Page engine on in panel mode Home Page water kit on Home Page clutch engaged Home Page water kit slave to clutch...
  • Page 12 STARTING PROCEDURE- USING MASTER PANEL ON ROADHOG This procedure requires another operator at ground level. Engine start 1. Follow all safety procedures. 2. Turn power switch until the control panel lights up. 3. Ensure radio button is in “panel” mode (PANEL will display on LCD screen & button will be constantly green).
  • Page 13 STARTING PROCEDURE- USING MASTER PANEL ON ROADHOG (continued) This procedure requires another operator at ground level. Water Kit Control 1. Once the engine is started. 2. Press “water kit button” button on master panel once to start the pump. (Button will flash green when on) 3.
  • Page 14 Diagram of master panel LCD display Warning/Error Lights Master panel Shutdown Power key switch button Clutch engage/ Engine start disengage switch Radio/panel Depth buttons Engine throttle button Side shift buttons Water kit button Tilt buttons Hood open button Hood close button...
  • Page 15 STARTING AND OPERATING PROCEDURE - USING REMOTE TRANSMITTER This procedure may be done at ground level using an additional operator, or may be done by a single operator from the wheel loader’s operator seat. Engine start 1. Follow all safety procedures 2.
  • Page 16 STARTING AND OPERATING PROCEDURE - USING REMOTE TRANSMITTER This procedure may be done at ground level using an additional operator, or may be done by a single operator from the wheel loader’s operator seat. Normal shutdown procedure using remote ( non- emergency only ) 1.
  • Page 17 Diagram of Radio Emergency stop button/Key Display Throttle button Clutch engage/disengage button ON/Fuel button Engine start button Drum up Power indicator Drum down Drum side shift left Drum side shift right Tilt left button Tilt left button...

  • Page 18: Maintenance And Service

    MAINTENANCE WARNING Proper maintenance of the attachment will NEVER DRIVE THE PICK BY STRIK- result in longer life and the more produc- ING DIRECTLY ON THE END OF THE tive and cost effective operation. There are PICK AS THIS CAN CAUSE THE PICK two basic categories of maintenance re- TO CHIP AND CAUSE INJURY OR...
  • Page 19 Tooth Maintenance Tooth maintenance ( and rotation ) is critical to extending the life of the tooth and tooth holder and overall production of the RoadHog. IMPORTANT Check the condition of the teeth every 30 minutes, until wear patterns are determined under current conditions.
  • Page 20 Roadhog does not warrant ANY ground engaging parts ( drums, teeth, holders or bases ) against wear, unless the wear is determined by Roadhog to have been caused by an engi- neering or manufacturing defect.
  • Page 21 Daily maintenance checklist Date Check teeth every 30 minutes of operation, replace as needed ____ Confirm teeth rotate in their holders and clean as required ____ Check holders for wear and note for future hard facing ____ Check for loose hardware and tighten as required ____ Check the air filters and replace as required ____...
  • Page 22 3/8-16 UNC 7/16-14 UNC 1/2-13 UNC 1/2-20 UNF 5/8-11 UNC 3/4-10 UNC 7/8-9 UNC 1-8 UNC 1 1/8-7 UNC NOTE: Unless otherwise specified, all bolts to be torqued as follows. Roadhog bolts only-refer to engine service information for engine bolt torques.
  • Page 23 The tension on new drive belts should be checked after the first 15 hours of operation and then every 100 hours of operation. RH48200, RH60200, RH72200 Drive belts tightening Instructions: 1. Shut engine down and turn engine control panel off. Press Red stop button on panel, do not turn to reset. Turn remote off and remove remote key.
  • Page 25 Remove (4) dead shaft bearing year. to chassis bolts. 4. Lift RoadHog off of drum using a For pick maintenance, consult the hoist or the wheel loader. maintenance section on page 14. 5. Reverse steps for reassembly.
  • Page 26 WARNING COMPONENTS EXTREMELY HEAVY AND CAN CAUSE SERIOUS INJURY OR DEATH IF PROPER LIFT- ING TECHNIQUES ARE NOT USED. Planetary Gearbox and Drive Hub Removal 1. Remove the drum from the drum chassis. ( see page 16 ) 2. Remove (4) dead shaft nuts from the left side of the drum and remove the dead shaft weldment.

  • Page 27: Chassis Group Parts Drawing

    CHASSIS GROUP RH48200 AND RH60200...
  • Page 28 CHASSIS GROUP RH48200 AND RH60200 RH48200 RH60200 ITEM QTY. DESCRIPTION 106-0621 See RH48200 BUSHING, SHROUD BOLT 106-3131 See RH48200 PICK, ASPHALT (RP18) 106-1663 See RH48200 ROLLER, CAM 106-1668 See RH48200 CYLINDER ASSEMBLY 106-1879 See RH48200 PIN, DEPTH CYLINDER 106-1880 See RH48200...

  • Page 29: Attach Group Parts Drawing

    ATTACH GROUP RH48200 (WITHOUT TILT)
  • Page 30 ATTACH GROUP RH48200 (WITHOUT TILT) RH48200 ITEM QTY. DESCRIPTION 106-1457 WELDMENT, ATTACH 106-1468 WELDMENT, SIDE SHIFT BAR 106-2006 SHIM, SIDE SHIFT (NOTE A) 106-2112 CYLINDER ASSEMBLY, SIDE SHIFT 106-2168 PLATE, CYLINDER BRACKET 106-2183 PIN, SIDE SHIFT CYLINDER 106-2395 WELDMENT, SIDE SHIFT...
  • Page 31 ATTACH GROUP RH60200 (WITHOUT TILT)
  • Page 32 ATTACH GROUP RH60200 (WITHOUT TILT) RH60200 ITEM QTY. PART NO. DESCRIPTION 106-2006 SHIM, SIDE SHIFT (NOTE A) 106-2112 CYLINDER ASSEMBLY, SIDE SHIFT 106-2168 PLATE, CYLINDER BRACKET 106-2183 PIN, SIDE SHIFT CYLINDER 106-2187 WELDMENT, ATTACH 106-2190 WELDMENT, SIDE SHIFT BAR 106-2552 WELDMENT, SIDE SHIFT NOTE B ATTACH WELDMENT-RH...
  • Page 33 ATTACH GROUP RH48200 and RH60200 WITH TILT...
  • Page 34 ATTACH GROUP RH48200 and RH60200 WITH TILT RH48200 PART RH60200 PART ITEM QTY. DESCRIPTION 106-0617 see RH48200 CYLINDER ASSY, TILT 106-1457 106-2187 WELDMENT, ATTACH 106-1468 106-2190 WELDMENT, SIDE SHIFT BAR 106-2112 see RH48200 CYLINDER ASSEMBLY, SIDE SHIFT 106-2168 see RH48200...

  • Page 35: Drivetrain And Drum Group Parts Drawing

    DRIVETRAIN AND DRUM GROUP RH48200, RH60200...
  • Page 36 DRIVETRAIN AND DRUM GROUP RH48200 and RH60200 RH48200 RH60200 ITEM QTY. PART NO. PART NO. DESCRIPTION 106-3131 see RH48200 PICK, ASPHALT (RP18) (NOTE A) 106-3140 see RH48200 HOLDER, PICK (NOTE A) 106-1618 see RH48200 BLOCK, HOLDER (NOTE B) 1 106-1862...

  • Page 37: Engine Group

    Engine Group RH48200 and RH60200 with John Deere engine...
  • Page 38 Engine Shroud Group ITEM QTY. RH48200 Part # RH60200 Part # DESCRIPTION 106-2091 SEE RH48200 RECEPTACLE, DZUS 1/4 TURN 106-2092 SEE RH48200 FASTENER, DZUS 1/4 TURN 106-2093 SEE RH48200 RETAINER, DZUS 1/4 TURN 106-2417 SEE RH48200 WELDMENT, RADIATOR SHROUD 106-2420...

  • Page 39: Clutch Group

    Clutch Group...
  • Page 40 Clutch Group ITEM QTY. RH48200 Part #. RH60200 Part # DESCRIPTION 106-1722 SEE RH48200 CLUTCH ASSY HB038L0250A SEE RH48200 BOLT, 3/8-16 X 2.50 PLATED HSHBM10L35 SEE RH48200 SCREW, CAP M10X35 HW038NA SEE RH48200 WASHER, 3/8 NARROW PLATED SO-0229 SEE RH48200...
  • Page 41 Page intentionally left blank...

  • Page 42: Hydraulic Group Parts Drawing

    HYDRAULIC GROUP RH48200 and RH60200 Consult factory for details.
  • Page 43 HYDRAULIC GROUP RH48200 and RH60200 Consult factory for details.
  • Page 44 106-0659 ELECTROHYDRAULIC VALVE Tilt, depth and side shift control...
  • Page 45 106-0659 ELECTROHYDRAULIC VALVE Tilt, depth and side shift control All RoadHogs ITEM QTY PART NO. DESCRIPTION 106-0659 Manifold Block S0-0021 COIL, SIZE -10 S0-0022 NUT, COIL SIZE -10 S0-0023 WASHER, COIL SIZE -10 S0-0024 CARTRIDGE VALVE, SV10-47A SO-0088 CARTRIDGE VALVE, DC08...

  • Page 46: Hydraulic Valve ( Clutch ) Parts Drawings

    106-1620 ELECTROHYDRAULIC VALVE Clutch engagement control...
  • Page 47 106-1620 ELECTROHYDRAULIC VALVE Clutch engagement control All RoadHogs ITEM QTY PART NO. DESCRIPTION HF6HP5ON PLUG, -6 SAE SO-0017 COIL, 08 SIZE SO-0022 NUT, COIL SIZE 8 & 10 SO-0148 CARTRIDGE VALVE, RELIEF RV08-20H (SEAL KIT:SO-0182) SO-0149 CARTRIDGE VALVE, FLOW REGULATOR FR10-33A (SEAL KIT:S0-0325) SO-0151 CARTRIDGE VALVE, SOLENOID ON/OFF SV08-30 (SEAL KIT:SO-0405) SO-0204...

  • Page 48: Hydraulic Tank Parts Drawings

    106-3283 Hydraulic Tank Assembly...
  • Page 49 106-3283 Hydraulic Tank Assembly All RoadHogs ITEM QTY PART NO. DESCRIPTION 106-3283 TANK, 5 GAL SO-0267 SITE GLASS SO-0268 BREATHER HOUSING SO-0269 STRAINER SO-0270 SUCTION HOSE SO-0271 HOSE CLAMP SO-0269 FILTER, 10 MICRON (NOT SHOWN)

  • Page 50: Hydraulic Schematic

    HYDRAULIC SCHEMATIC with 200hp John Deere engine...

  • Page 51: Electrical Disconnect Points Prior To Welding

    Disconnect the battery cables from the battery Disconnect Roadhog harness from JD engine harness (located behind the control panel)
  • Page 52 ELECTRICAL GROUP...

  • Page 53: Electrical Group Master Panel

    ELECTRICAL GROUP MASTER PANEL ITEM QTY. PART NO. DESCRIPTION 106-1896 LATCH, SOUTHCO 91-772-07 106-2098 SWITCH, SHUTOFF 106-2799 WELDMENT, CONTROL PANEL COVER 106-2802 PLATE, HINGE MOUNT 106-2803 HINGE, SOUTHCO 96-10-500-50 106-2900 DISPLAY, ENGINE 106-2901 MODULE, EXPANSION 106-2902 KEYPAD, LEFT 106-2903 KEYPAD, RIGHT 106-2905 TRANSMITTER, ERGO F (KEY—SO-0284) 106-2906...

  • Page 54: Electrical Schematics

    Electrical Schematic with 200hp John Deere engine...

  • Page 55: Electrical Schematics

    Electrical Schematic with 200hp John Deere engine...
  • Page 56 Electrical Schematic with 200hp John Deere engine...

  • Page 57: Decal Group Parts List

    DECAL GROUP...
  • Page 58 DECAL GROUP ITEM QTY PART NO. DESCRIPTION D0163 DECAL, FLYING OBJECTS D0164 DECAL, READ MANUAL D0165 DECAL, CRUSHING HAZARD D0166 DECAL, ROTATING CUTTER D0168 DECAL, LIFT POINT D0169 DECAL, TIE DOWN D0201 DECAL, DEPTH INDICATOR D0208 DECAL, DAILY SERVICE D0218 DECAL, TILT ANGLE D0222 DECAL, WELD WARNING...

  • Page 59: Specifications

    SPECIFICATIONS RH48200 RH60200 Cutting Width ( in ) Cutting Depth ( in ) 0 to 12 0 to 12 Number of Teeth Engine horsepower Fuel capacity Hydraulic capacity Side shift Travel (in) Approximate Weight (lb.) 11,300 11,750...

  • Page 60: Warranty

    The exclusive and sole remedy for breach of contract shall be limited to repair, modification or replacement at the sole dis- cretion of RoadHog. RoadHog shall not in any event be liable for the cost of any special, direct or indirect consequential damag- es to anyone.

  • Page 61: Warranty Claim Form

    Published hourly shop rate $ __________ multiplied by ( 75% of published shop rate ) RoadHog reimbursement rate___________ X ______ hours = 1. Requested labor $ __________ Miles traveled ______ RoadHog reimbursement rate multiplied by 1.00 X______ miles = 2.

  • Page 62: New Machine Delivery Report

    P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com New Machine Delivery Report Model number_____________________ Date __________________ Serial number_____________________ Delivery Location___________________ Dealer personnel making the delivery / start-up_______________________________ Comments / Condition ______________________________________ ______________________________________ Any items needing correction _______________________________...

  • Page 63: Owner Information Card

    Phone number _____________________________ This sheet must be faxed or mailed to RoadHog within 30 days of delivery. The warranty period is established once this information is received. No warranty will be processed until this information is on file with RoadHog.

This manual is also suitable for:

Rh60200Rh72200

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