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RoadHog RH4060 Manual

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Serial number ___________________________
Date released for shipment _________________
RoadHog, Inc.
RH4060
877-640-9975
www.roadhog-inc.com
MANUAL
Operation
Maintenance
Service
Parts
Warranty
PUBLICATION DATE: 02/04/11

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Summary of Contents for RoadHog RH4060

  • Page 1 RH4060 MANUAL Operation  Maintenance  Service  Parts  Warranty  Serial number ___________________________ Date released for shipment _________________ PUBLICATION DATE: 02/04/11 RoadHog, Inc. 877-640-9975 www.roadhog-inc.com...
  • Page 2 INTRODUCTION Thank you for your investment in a RoadHog, Inc. attachment. We are confident that you will find that the RoadHog is the easiest to operate, safest, most durable, and most efficient milling attachment on the market. This manual contains the operating instructions and safety information for your RoadHog.

  • Page 3: Table Of Contents

    3.6 Edge of Cut Indicators ···················································································· 10 Section 4 Maintenance 4.1 General ······································································································· 11 4.2 Cutting Drum Maintenance ·········································································· 11-13 4.3 Roadhog Lubrication (excluding Engine) ····························································· 14 4.4 Belt Tensioning ····························································································· 14 4.5 Engine Maintenance ······················································································· 16 4.6 Hydraulic System ··························································································· 16 4.7 Welding Precautions ·······················································································...

  • Page 4: Introduction

    1.1 INTRODUCTION Your Roadhog is equipped with high performance, heavy duty components. To ensure that these com- ponents operate properly and effectively, this manual must be followed. If any question regarding the operation or performance of this attachment exists, contact your RoadHog dealer.

  • Page 5: General

    FLUID DOES PENETRATE THE SKIN, precautions listed below. SEEK IMMEDIATE MEDICAL  RoadHog makes operator safety a priority ATTENTION BY A DOCTOR FAMILIAR when designing machinery. Exposed moving WITH THIS TYPE OF INJURY OR parts are guarded whenever possible for GANGRENE MAY RESULT.

  • Page 6: Safety Decals

    2.2 SAFETY DECALS The CRUSHING HAZARD decal warns the oper- ator and bystanders to stay away during opera- tion. The safety decals existing on the attachment should be clearly readable and always followed. The location and description of the decals is shown in the parts diagram.

  • Page 7: Call Before You Dig

    2.3 CALL BEFORE YOU DIG 2.4 MANDATORY SAFETY SHUT- DOWN PROCEDURE WARNING BEFORE cleaning, adjusting, lubricating, or ser- vicing this unit, ALWAYS follow the MANDATO- BEFORE OPERATING THIS RY SAFETY SHUTDOWN PROCEDURE: EQUIPMENT, THE FOLLOWING SAFETY INFORMATION SHOULD BE 1. Lower loader arms and roll attachment for- READ AND UNDERSTOOD.

  • Page 8: Attaching Unit

     Refer to the SAFETY section of your skid  This RoadHog is equipped with a starter in- loaders operator’s manual and observe all terlock system. The system is designed to safety recommendations set forth in the man- prevent the engine from starting if the unit is ual.

  • Page 9: General

    Move the machine forward and align the male portion of the quick attach on the loader with 1. Start skid steer and raise Roadhog at least 4” the female portion of the quick attach on the off of the ground.

  • Page 10: Maximizing Production

    These indicators should be retracted for transport or if milling close to an obstruction. The RoadHog also has edge of cut decals on the front and rear of the machine. These can be...

  • Page 11: Section 4 Maintenance

    If the picks are worn enough to indicate slight holder wear, re- place the picks. RoadHog recommends using a water spray kit. Using water may increase tooth life by 20 to 40% and also suppresses the milling dust.
  • Page 12 FORE WELDING. SEE SECTION 4.7 WELDING PRECAUTIONS RoadHog does not warrant ANY ground en- gaging parts ( drums, teeth, holders or bases ) against wear, unless the wear is determined by RoadHog to have been caused by an engi- neering or manufacturing defect.
  • Page 13 The following picture shows varying degrees of pick wear. Examples of remaining tooth life ( % ) Rotating teeth Non-rotating teeth Teeth may last twice as long if they are free to rotate in their holder. Tooth is no longer rotating in the holder, causing premature tooth and holder wear.

  • Page 14: Roadhog Lubrication (Excluding Engine)

    PROCEDURES BEFORE CLEANING, ADJUSTING, LUBRICATING, OR The starter interlock skid pivot has a grease zerk. This zerk is located on the left rear of the roadhog SERVICING THIS UNIT COULD LEAD below the fuel tank. This zerk should be greased TO SERIOUS INJURY OR DEATH.
  • Page 15 4. Find the amount of deflection force on the up- ter. The hand tester is shipped with the roadhog. per scales of the tension tester, The total force The sonic tension meter is available for purchase will be the sum of the readings on each of the from your RoadHog dealer.

  • Page 16: Engine Maintenance

    4.5 ENGINE MAINTENANCE 4.8 STARTER INTERLOCK The roadhog is equipped with a tier 4 interim The roadhog is equipped with proximity switch Deutz D2011L03i 49 hp air cooled engine. (prox) that disengages the engine starter if the unit is sitting on the ground. The prox senses a Air filters should be checked daily.

  • Page 17: Maintenance Checklist

    4.9 MAINTENANCE CHECKLIST Date: DAILY MAINTENANCE Check teeth every 30 minutes of operation, replace as needed _______ Confirm teeth rotate in their holders and lubricate as required _______ Check holders for wear _______ Grease the dead shaft bearing _______ Check for loose hardware and tighten as required _______ Check the air filters and clean or replace as required _______...

  • Page 18: Chassis Parts

    5.1 CHASSIS PARTS ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-2501 LATCH ASSEMBLY, DRAW 106-3155 BUSHING, SHROUD BOLT 106-3174 WELDMENT, PLANETARY SUPPORT 106-3202 CYLINDER ASSY, DEPTH 106-3543 PIN WELDMENT 106-3959 WELDMENT, CHASSIS 106-3963 PLATE, BREAKER BAR 106-3968 WELDMENT, CHASSIS SHROUD 106-3971...
  • Page 19 5.1 CHASSIS PARTS-CONTINUED SCALE 0.200 ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-3529 WELDMENT, WEAR SKID 106-3532 WELDMENT, WEAR SKID 106-3535 WELDMENT, WEAR SKID-SWITCH 106-3542 PLATE, DEPTH SKID COVER 106-3709 BUSHING, SHROUD BOLT 106-3710 BUSHING, SHROUD BOLT 106-3792 PIN WELDMENT 106-3953...
  • Page 20 5.1 CHASSIS PARTS–CONTINUED ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-3755 PLATE, DEPTH INDICATOR 106-3756 PLATE, DEPTH INDICATOR 106-3757 PLATE, DEPTH INDICATOR 106-3758 PLATE, DEPTH INDICATOR 106-3759 PLATE, DEPTH INDICATOR 106-3760 WELDMENT, EOC INDICATOR 106-3763 WELDMENT, EOC INDICATOR 106-3795 WELDMENT, EDGE OF CUT WHEEL...

  • Page 21: Drivetrain Parts

    SO-0304 SEAL, LIP FOR ITEM 8 (INPUT ADAPTER) NOTE A: QTY VARIES: RH3060-QTY 60, RH4060-QTY 82 NOTE B: QTY VARIES: RH3060-QTY 60, RH4060-QTY 82 NOTE C: ORING IS NOT SHOWN ON DRAWING. TO BE INSTALLED BETWEEN INPUT ADAPTER AND PLANETARY GEAR-...
  • Page 22 5.2 DRIVETRAIN PARTS-CONTINUED ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-3505 BUSHING, QD-SK 1.500" DIA. BORE 106-3506 BUSHING, QD-SK 1.375" DIA. BORE 106-3843 KEY, 5/16 X 5/16 106-3931 WELDMENT,BELT COVER BRKT 106-3932 PLATE, BELT COVER 106-3937 PLATE, BELT COVER 106-3938 WELDMENT, BRKT BELT SHROUD...

  • Page 23: Attach Parts

    5.3 ATTACH PARTS ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-0532 PLATE, SIDESHIFT SPACER 106-0533 PLATE, SIDESHIFT RETAINER 106-0589 PLATE, SIDESHIFT SPACER (PLASTIC) 106-3182 PLATE, PIVOT SPACER 106-3183 PLATE, PIVOT RETAINER 106-3975 WELDMENT, SIDESHIFT 106-4054 PLATE, PIVOT SPACER 106-4056 PLATE, PIVOT RETAINER HB050L0250A BOLT, 1/2-13 X 2.50 PLATED...
  • Page 24 5.3 ATTACH PARTS-CONTINUED ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-0657 CYLINDER, SIDESHIFT 106-0790 PIN, SIDESHIFT/LF JACK 106-0813 PLATE, CYLINDER BRACKET 106-1245 TUBE, MANUAL HOLDER 106-1249 PLATE, MANUAL TUBE RETAINER 106-1359 WELDMENT, ATTACH 106-1360 WELDMENT, SIDESHIFT ROD 106-3139 PICK TOOL, FORK STYLE HB038L0100A BOLT, 3/8-16 X 1.00 PLATED...

  • Page 25: Engine Parts

    5.4 ENGINE PARTS ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-3977 WELDMENT, ENGINE SUPPORT 106-3966 ENGINE ASSEMBLY 106-3988 BOLT, 5/8-11 X 4.00 PLATED HB063L0175A BOLT, 5/8-11 X 1.75 PLATED HBM14L030 BOLT, M14X30 PLATED HLW063C WASHER, 5/8 HD LOCK HN063A NUT, 5/8-11 PLATED...
  • Page 26 5.4 ENGINE PARTS-CONTINUED ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-3651 BEARING SUPPORT 106-3749 BRACKET AIR CLEANER 106-3879 SPIN ON FILTER ASSEMBLY (FILTER 106-3878) HB038L0100A BOLT, 3/8-16 X 1.00 PLATED HN038A NUT, 3/8-16 PLATED HSHBM10L35 SCREW, CAP M10X35 HW038NA WASHER, 3/8 NARROW PLATED...
  • Page 27 5.4 ENGINE PARTS-CONTINUED ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-3115 THROTTLE ACTUATOR 106-3116 THROTTLE RELAY 106-3609 LINKAGE, BALL JOINT 106-3610 LINKAGE, BALL JOINT 106-3612 NUT, 1/4-20 PLATED 106-3985 WELDMENT, ENGINE COOLER COVER 106-3706 PLATE, THROTTLE 106-3707 WELDMENT, THROTTLE MOUNT 106-3850...

  • Page 28: Electrical Group & Electrical Schematic

    5.5 ELECTRICAL PARTS RH4060 PART ITEM QTY. NUMBER DESCRIPTION 106-3567 BATTERY, MPT24 106-3568 SWITCH, PROXIMITY 106-3754 PLATE, BATTERY SWITCH MOUNT 106-3979 WELDMENT, BATTERY BOX HB038L0100A BOLT, 3/8-16 X 1.00 PLATED HN038A NUT, 3/8-16 PLATED HW038NA WASHER, 3/8 NARROW PLATED NOTE A...
  • Page 29 5.5 ELECTRICAL PARTS-CONTINUED (106-3849 ENGINE CONTROL ASSEMBLY) ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-2098 SWITCH, SHUTOFF 106-3583 WELDMENT, CONTROL PANEL 106-3587 MAGNET, ROUND 106-3588 SWITCH, CONTURA SPST 106-3689 PLATE, CONTROL PANEL 106-3848 PANEL, ENGINE CONTROL PANEL HB025L0050A BOLT, 1/4-20 X 0.50 PLATED HBHSCS1032L050 SCREW, 10-32 X 0.5 PLATED...
  • Page 30 5.5 ELECTRICAL PARTS-CONTINUED (106-3576 PLANER CONTROL ASSEMBLY) ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-2103 SEAL, SWITCH COVER 106-3024 MAGNET 106-4173 SWITCH, AUX PLANER CONTROL D0214 DECAL, AUX PLANER CONTROL...
  • Page 31 5.5 ELECTRICAL SCHEMATIC-PAGE 1 OF 3 106-3576 PLANER CONTROL D E U T S C H H D B 3 6 - 1 8 - 1 4 P N - 0 5 9 C O N N E C T S T O R O A D HO G N O T US E D S S R I G H T / L E F T...
  • Page 32 5.5 ELECTRICAL SCHEMATIC-PAGE 2 OF 3 S OL E NOI D S OL E NOI D S OL E NOI D 3 S OL E NOI D S OL E NOI D S OL E NOI D S I D E S H I F T DE PT H DE PT H L E F T...
  • Page 33 5.5 ELECTRICAL SCHEMATIC-PAGE 3 OF 3 A MP 1 0 P I N CONNE CT OR Deutz 2011 Engi n e Wi r i n g ON E NGI NE T A CH S I GNA L + 12 V OLT S E NGI NE T E MP GA GE E N GI NE T E MP S W I T CH OI L P R E S .

  • Page 34: Hydraulic Group And Hydraulic Schematic

    5.6 HYDRAULIC PARTS...
  • Page 35 5.6 HYDRAULIC PARTS-CONTINUED ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-3572 PUMP, GEAR HF6S50L0 FITTING, EXIT OF PUMP HM609-H1 HOSE, PUMP TO VALVE HF6C50L0 FITTING, PRESURE AND TANK FOR VALVE 106-3573 Valve HF6-HP50N PLUG, TEST PORT ON VALVE HM609-H10 HOSE, VALVE TO FILTER...
  • Page 36 5.6 HYDRAULIC PARTS-106-3573 VALVE ASSEMBLY ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-3581 BLOCK, VALVE S0-0017 COIL, SIZE -8 S0-0019 WASHER, COIL SIZE -10 S0-0022 NUT, COIL SIZE -10 S0-0148 CARTRIDGE VALVE, RV08-20A SO-0020 CARTRIDGE VALVE, SV08-30 SO-0088 CARTRIDGE VALVE, DC08...
  • Page 37 5.6 HYDRAULIC PARTS-TANK ASSEMBLY ITEM QTY. RH4060 PART NUMBER DESCRIPTION 106-4014 TANK ASSY 3 GAL HYD. 106-3945 CAP, BREATHER SO-0267 SITE GLASS SO-0269 STRAINER...
  • Page 38 5.6 HYDRAULIC SCHEMATIC DEPTH DEPTH TILT CYLINDER CYLINDER CYLINDER SIDESHIFT CYLINDER DC08-40 SV08-47A SV08-47A SV08-47A RV08-20A RELIEF VALVE RHI# 106-3580 SET AT 3000 PSI SPIN 25 PSI BYPASS MICRON FILTER PUMP MESH SCREEN HYDRAULIC RESERVOIR THE PUMP IS GRAVITY FED WITH HYDRAULIC OIL FROM THE HYDRAULIC TANK. THE ENGINE DRIVEN PUMP PRESURIZES THE HYDRAULIC OIL AND SENDS IT THROUGH THE VALVE ASSEMBLY.

  • Page 39: Fuel Tank Parts

    5.7 FUEL TANK PARTS ITEM QTY. RH4060 PART NUMBER DESCRIPTION HF1-2HP Fitting, Hex Plug 1/2 NPTF 106-2144 CLAMP, HOSE 106-3570 TUBE, FUEL GAGE 3/8 X 12.38 106-3611 CAP, DIESEL 106-3972 TANK ASSY, 10 GAL. FUEL HF38BX38P FITTING, 1/2 P-M X 3/8 BARB-M ELBOW...

  • Page 40: Decal Group

    5.8 DECAL PARTS ITEM QTY. RH4060 PART NUMBER DESCRIPTION D0163 DECAL, FLYING OBJECTS D0164 DECAL, READ MANUAL D0165 DECAL, CRUSHING HAZARD D0166 DECAL, ROTATING CUTTER D0167 DECAL, INJECTION HAZARD D0168 DECAL, LIFT POINT D0169 DECAL, TIE DOWN D0178 DECAL, TILT INDICATOR...
  • Page 41 5.8 DECAL PARTS—CONTINUED ITEM QTY. RH4060 PART NUMBER DESCRIPTION D0163 DECAL, FLYING OBJECTS D0164 DECAL, READ MANUAL D0165 DECAL, CRUSHING HAZARD D0166 DECAL, ROTATING CUTTER D0167 DECAL, INJECTION HAZARD D0168 DECAL, LIFT POINT D0169 DECAL, TIE DOWN D0178 DECAL, TILT INDICATOR...

  • Page 42: Warranty

    RoadHog makes no other warranty, expressed or implied. This warranty shall be for a period of 12 months for parts and labor from the date the product is placed into service, providing RoadHog is supplied with the in service date. The warranty shall not apply to any products that have been altered, changed, or repaired in any manner whatsoever, except by an authorized RoadHog repair facility: nor to any product that has been subject to misuse, negligence or accident.

  • Page 43: Warranty Claim Form

    Published hourly shop rate $ __________ multiplied by ( 75% of published shop rate ) RoadHog reimbursement rate___________ X ______ hours = 1. Requested labor $ __________ Miles traveled ______ RoadHog reimbursement rate multiplied by 1.00 X______ miles = 2.

  • Page 44: New Machine Delivery Report

    P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com New Machine Delivery Report Model number_____________________ Date __________________ Serial number_____________________ Delivery Location___________________ Dealer personnel making the delivery / start-up_______________________________ Comments / Condition ______________________________________ ______________________________________ Any items needing correction _______________________________...

  • Page 45: Owner Information Card

    Phone number _____________________________ This sheet must be faxed or mailed to RoadHog within 30 days of delivery. The warranty period is established once this information is received. No warranty will be processed until this information is on file with RoadHog.

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