Sears Craftsman 944.600940 Owner's Manual
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Sears Craftsman 944.600940 Owner's Manual

Sears Craftsman 944.600940 Owner's Manual

24.0 hp electric start 50" mower automatic garden tractor
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OWNER'S
MANUAL
MODEL NO.
944.600940
Caution:
Read and follow
all Safety Rules
and Instructions
Before Operating
This Equipment
Sears Canada, Inc., Toronto, Ontario M5B 2B8
24.0 HP
ELECTRIC START
50" MOWER
AUTOMATIC
GARDEN TRACTOR
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
• Repair Parts
®

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Summary of Contents for Sears Craftsman 944.600940

  • Page 1 ELECTRIC START Read and follow all Safety Rules 50" MOWER and Instructions Before Operating AUTOMATIC This Equipment GARDEN TRACTOR • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Repair Parts Sears Canada, Inc., Toronto, Ontario M5B 2B8...

  • Page 2: Safety Rules

    SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. DO NOT: I. GENERAL OPERATION •...

  • Page 3: Table Of Contents

    SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of other people before mowing. Look for this symbol to point out important Stop machine if anyone enters the area. safety precautions. It means CAUTION!!! •...

  • Page 4: Product Specifications

    LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT) For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship.
  • Page 5 UNASSEMBLED PARTS Steering Wheel Seat Steering Wheel Insert (1) Washer Steering Sleeve Steering Sleeve 17/32 x 1-3/16 x 12 Gauge Extension Mower (1) Knob (1) Shoulder (2) Front Link Assemblies Bolt 5/16-18 Battery (3) Retainer Springs (4) Retainer Springs (single loop) (double loop) Gauge Wheel (2) Hex Bolts...

  • Page 6: Assembly

    ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 7 ASSEMBLY • Lift hood to raised position. SEAT • Open terminal access doors, remove terminal protec- tive caps and discard. SEAT PAN • If this battery is put into service after month and year indicated on label (label located between terminals) SHOULDER charge battery for minimum of one hour at 6-10 amps.
  • Page 8 ASSEMBLY ASSEMBLE GAUGE WHEELS AND RETAINER BRACKETS TO MOWER DECK (See Fig. 4) SPRING CROWNLOCK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. •...
  • Page 9 ASSEMBLY INSTALL MOWER AND DRIVE BELT • Turn height adjustment knob clockwise to remove slack from mower suspension. (See Figs. 4 and 5) • Raise deck to highest position. Be sure tractor is on level surface and mower suspension • Adjust gauge wheels before operating mower as shown arms are raised with attachment lift control.
  • Page 10 ASSEMBLY CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged.

  • Page 11: Operation

    OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING LIGHTS ON OVER TEMP ENGINE ON ENGINE OFF OIL PRESSURE LIGHT PARKING BRAKE UNLOCKED MOWER LIFT FUEL...
  • Page 12 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. LIGHT SWITCH HOURMETER POSITION AMMETER...
  • Page 13 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14 OPERATION TO ADJUST GAUGE WHEELS (See Fig. 8) TO OPERATE ON HILLS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in CAUTION: Do not drive up or down hills with slopes greater than 15°...
  • Page 15 OPERATION BEFORE STARTING THE ENGINE TO START ENGINE (See Fig. 7) When starting the engine for the first time or if the engine CHECK ENGINE OIL LEVEL (See Fig. 11) has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
  • Page 16 OPERATION MOWING TIPS PURGE TRANSMISSION • Tire chains cannot be used when the mower housing is CAUTION: Never engage or disengage attached to tractor. freewheel lever while the engine is • Mower should be properly leveled for best mowing running. performance.

  • Page 17: Maintenance Schedule

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension...
  • Page 18 CUSTOMER RESPONSIBILITIES TRACTOR MANDREL STAR TRAILING EDGE UP ASSEMBLY Always observe safety rules when performing any mainte- BLADE nance. CENTER HOLE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at FLAT WASHER high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE”...
  • Page 19 CUSTOMER RESPONSIBILITIES NOTE: The original equipment battery on your tractor is Change the oil after every 50 hours of operation or at least maintenance free. Do not attempt to open or remove caps or once a year if the tractor is not used for 50 hours in one year. covers.
  • Page 20 CUSTOMER RESPONSIBILITIES AIR FILTER (See Fig. 15) MUFFLER Your engine will not run properly using a dirty air filter. Clean Inspect and replace corroded muffler and spark arrester (if the foam pre-cleaner after every 25 hours of operation or equipped) as it could create a fire hazard and/or damage. every season.

  • Page 21: Service And Adjustments

    SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key “OFF” and remove key. •...
  • Page 22 SERVICE AND ADJUSTMENTS TO REPLACE MOWER DRIVE BELT FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF MOWER DRIVE BELT REMOVAL (See Fig. 21) THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS • Park tractor on a level surface. Engage parking brake. NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS •...
  • Page 23 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT • Make sure attachment clutch and ignition switches are (See Fig. 22) in “OFF” position. • Adjust the three nylon locknuts until space between Park the tractor on level surface. Engage parking brake. clutch plate and rotor measures .012"...
  • Page 24 SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT TO ADJUST MOTION CONTROL LEVER (See Fig. 25) (See Fig. 26) Park the tractor on level surface. Engage parking brake. For The motion control lever has been preset at the factory and ease of service there is a belt installation guide decal on adjustment should not be necessary.
  • Page 25 SERVICE AND ADJUSTMENTS TO ADJUST TOE-IN (See Figs. 27 and 28) • Loosen jam nuts at adjustment sleeves on tie rod. WASHERS • Adjust tie rod until dimension “A” is 1/8" to 1/4" less than dimension “B”. • Tighten jam nuts securely. RETAINING RING FRONT WHEEL CAMBER...
  • Page 26 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. HEADLIGHT WIRE • Replace bulb in holder and push bulb holder securely CONNECTOR back into the hole in the backside of the grill. HOOD •...
  • Page 27 SERVICE AND ADJUSTMENTS TO ADJUST CARBURETOR (See Fig. 34) TO ADJUST CHOKE CONTROL (See Figs. 33 and 34) The carburetor has been present at the factory and adjust- ment should not be necessary. However, minor adjustment The choke control has been preset at the factory and may be required to compensate for differences in fuel, adjustment should not be necessary.

  • Page 28: Storage

    STORAGE Immediately prepare your tractor for storage at the end of the ENGINE season or if the tractor will not be used for 30 days or more. FUEL SYSTEM CAUTION: Never store the tractor with IMPORTANT: IT IS IMPORTANT TO PREVENT GUM gasoline in the tank inside a building DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM where fumes may reach an open flame...

  • Page 29: Troubleshooting

    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not “CHOKED” properly. See “TO START ENGINE” in Operation section. Engine flooded. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Dirty air filter.
  • Page 30 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run Faulty operator-safety presence control system. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged Poor cut - uneven Worn, bent or loose blade.
  • Page 31 TRACTOR - - MODEL NUMBER 944.600940 SCHEMATIC BLACK BATTERY SOLENOID FUSE AMMETER STARTER (OPTIONAL) WHITE BLACK WHITE WHITE BLACK ELECTRIC CLUTCH CLUTCH / BRAKE (PEDAL UP) IGNITION BLACK SWITCH BLACK PTO (DISENGAGED) BLACK BLACK OPERATOR GREEN GREEN PRESENCE RELAY #1 BLACK SEAT SWITCH BLACK...

  • Page 32: Repair Parts - Tractor

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 ELECTRICAL D .C...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 ELECTRICAL PART DESCRIPTION 144927 Battery 74760412 Bolt Hex Head 1/4-20 x 3/4 7603J Tray, Battery 145211 Bolt Btr Frt 1/4-20 X 7.5 zinc 150109 Holdown Battery Front Mount 145769 Nut Push Nylon 1/4" 153664 Switch Interlock Push-In 166184R...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 CHASSIS AND ENCLOSURES...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 CHASSIS AND ENCLOSURES PART PART DESCRIPTION DESCRIPTION 150253 Rail, Frame RH STD541431 Nut, Crownlock 5/16-18 140506 Drawbar, Gt 154914 Bracket Asm., Susp Chassis Lh 73800700 Nut, Lock Hex 7/16 Unc 137113 Bracket Asm., Fender 163976 Dash, Stealth YTGT 2Cyl 17490620...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 GROUND DRIVE...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION 7070E Key 1/4 x 2.5 151179 Plate Console Shift 7563R Washer Thrust Axle Harden STD541431 Locknut Hex W/Washer Insert STD541437 Nut Crownlock 3/8-16 74490548 Bolt Hex FLGHD 5/16-18 x 3 Gr.5 STD561210 Pin Cotter 1/8 x 3/4 142432...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 STEERING ASSEMBLY 37,39 38,40...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 STEERING ASSEMBLY PART DESCRIPTION 159944X428 Wheel, Steering 137094 Axle Asm., Front 6855M Fitting, Grease 161849 Spindle Asm, LH 161848 Spindle Asm., RH 6266H Bearing, Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring, Klip #T5304-75 121232X...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 ENGINE SPARK ARRESTER KIT...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 ENGINE PART DESCRIPTION - - - - - - - Engine (See Breakdown) Kohler Model CV22S-75518 161063 Muffler VGT Side Mount 13200300 Elbow STD 90 Degree 3/8 - 18 NPT 151396 Muffler Asm Guard 121361X Pulley V-Idler 150828...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140124 Seat 72050412 Bolt, Carriage 1/4-20 x 1-1/2 121249X Spacer, Split 140551 Bracket, Pivot Seat 123740X Spring, Cprsn. 140675 Strap, Fender Asm. 123976X Nut, Lock 1/4 Lg. Flg. Gr. 5 127018X Bolt, Shoulder 5/16-18 x .62 19171912...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 LIFT ASSEMBLY 35 73 42 43 PART PART DESCRIPTION DESCRIPTION 121006X Rod Asm., Lever STD624008 Retainer, Spring 159187 Shaft Asm., Lift Vgt 73350800 Nut, Jam Hex 1/2-13 Unc 159189 Lever Asm., Lift Rh 130171 Trunnion 12000022...
  • Page 44 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 MOWER DECK...
  • Page 45 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 MOWER DECK PART PART DESCRIPTION DESCRIPTION 156990 Deck Asm., Mower 50" Vented 122052X Spacer, Retainer STD541431 Nut, Crownlock 5/16-18 STD541431 Nut, Crownlock 3/8-16 Unc 138457 Bracket Asm., Sway Bar 74760628 Bolt, Fin Hex 3/8-16 Unc x 1-3/4 STD624008 Retainer, Spring 137200...
  • Page 46 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 222-3010L...
  • Page 47 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 222-3010L KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 164591 Assembly, Housing, LH 153767 Locknut, Hex 5/16-18 164592 Assembly, Housing, RH 142904 Bolt, Hex 5/16-18 x 1-1/2 153765 Oil Seal .984 x 1.5 x .25 142905...
  • Page 48 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 HYDRO GEAR PUMP - MODEL NUMBER BU-10L-122 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 127148X Swashplate, Variable 144569 Shaft, Pump 142938 Block Assembly 122716X Ring, Retaining 122786X Pin, Stainless, Headless 122745X Bearing, Ball 122718X...
  • Page 49 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 DECALS PART PART DESCRIPTION DESCRIPTION 164097 Decal, Dash 164065 Decal, Steering Wheel 164759 Decal, Eng Lg 140837 Decal, Saddle Brake Parking 171702 Decal, Hood, Craftsman, RH 138047 Decal, Battery 171703 Decal, Hood, Craftsman, LH 106202X Reflector, Taillight 164884...

  • Page 50: Repair Parts - Engine

    REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 KOHLER ENGINE - MODEL NUMBER CV22S-75518...
  • Page 51 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 KOHLER ENGINE - MODEL NUMBER CV22S-75518 HEAD/VALVE/BREATHER KEY PART NO. NO. DESCRIPTION CRANKCASE 24-033-03-S Kit, breather cover w/gasket KEY PART (Includes 2,3) NO. NO. DESCRIPTION 24-041-23-S Gasket, breather 24-096-59-S Cover, breather 24-032-01-S Seal, oil front M-645020-S Screw, hex.
  • Page 52 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 KOHLER ENGINE - MODEL NUMBER CV22S-75518...
  • Page 53 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 KOHLER ENGINE - MODEL NUMBER CV22S-75518 IGNITION/CHARGING BLOWER HOUSING & BAFFLES KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 54-755-15-S Kit, grass screen (Includes 2-4,and 24 113 18) 24-027-20-S Housing, blower (Includes 2-4) M-403025-S Screw, hex.
  • Page 54 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 KOHLER ENGINE - MODEL NUMBER CV22S-75518...
  • Page 55 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 KOHLER ENGINE - MODEL NUMBER CV22S-75518 STARTING SYSTEM OIL PAN/LUBRICATION KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION M-0839070-S Screw, hex. flange M8x1.25x70 24-096-05-S Cover, pinion M-645025-S Screw, hex. flange M6x1.0x25 (2) M-0839080-S Screw, hex.
  • Page 56 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 KOHLER ENGINE - MODEL NUMBER CV22S-75518...
  • Page 57 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.600940 KOHLER ENGINE - MODEL NUMBER CV22S-75518 CRANKSHAFT FUEL SYSTEM KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 24-014-72-S Crankshaft (Includes 2) 24-853-25-S Kit, carburetor w/gaskets 52-139-09-S Plug, cup (Includes 2-4) 24-041-15-S Gasket, carburetor Carburetor assembly (For...
  • Page 58 SERVICE NOTES...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15° MAX. Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face.
  • Page 60 The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears Canada, Inc. Service Centre/Department and most Retail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: •...

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