TEINNOVA TECAI ELEMENT User Manual

Electropneumatic brushing robot

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Tecai electropneumatic brushing robot
user manual
ENG
1-34
Original manual translation

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Summary of Contents for TEINNOVA TECAI ELEMENT

  • Page 1 Tecai electropneumatic brushing robot user manual 1-34 Original manual translation...
  • Page 2: Training Services

    Dear customer: Many thanks for having placed your trust in a quality product from TEINNOVA. This product has been developed with modern manufacturing procedures and a range of measures to guarantee quality. We endeavour to do everything possible so that you are satisfied with this product and can work with it without any problems.
  • Page 3 contents symbols 5-34 safety warnings 6-34 conditions of use 7-34 know your machine 8-34 control panel 9-34 remote control 10-34 accessories and related equipment 11-34 operating instructions 17-34 transport 26-34 Tecai electropneumatic brushing robot 3-34...
  • Page 4 contents maintenance and care 27-34 waste management 30-34 problem solving guide 31-34 technical specifications 32-34 conditions of the guarantee 33-34 declaration of compliance “CE” 34-34 Tecai electropneumatic brushing robot 4-34...
  • Page 5 symbols All of the graphic symbols shown in this manual as well as those indicated on the equipment itself are explained in this section. It is important to read the text relating to these symbols with special care as it concerns personal and equipment safety.
  • Page 6: Safety Warnings

    Adequately secure the TECAI ELEMENT AUTO and lock the wheels when transporting it in a vehicle. Do not open the control box on your TECAI ELEMENT AUTO duct cleaning robot. In the event of a breakdown, get in touch with TEINNOVA’s Technical Assistance Service on telephone number: +34 941 44 50 56.
  • Page 7: Conditions Of Use

    TECAI ELEMENT AUTO is an electropneumatic brushing machine for performing duct cleaning in air conditioning systems, whether circular with diameters of 150-1000 mm or rectangular. The appropriate accessories shall be available for each type of duct. A 20 metre hose is included so 40 metres of the same tube can be cleaned from the same point in the tube.
  • Page 8: Know Your Machine

    know your machine Components: 1- Carrying handle 10- Compressed air duct 2- Head 11- Front wheel 3- Simple brush coupler 12- Front brake 4- Hose 13- Regulator system + lubricant 5- Compressed air inlet 14- Compressed air duct 6- Power connection 15- Display 7- Back wheel 16- ON / OFF...
  • Page 9: Main Control Panel

    control panel Main control panel: STOP Emergency stop. ON / OFF ON/OFF button for activating/deactivating the equipment. Display Control display (STOP, anti-clockwise rotation, clockwise rotation and AUTO mode). Control arrow keys -STOP. -Anti-clockwise motor rotation. -Clockwise motor rotation. -Automatic mode activation. Tecai electropneumatic brushing robot 9-34...
  • Page 10: Remote Control Panel

    remote control Remote control panel: STOP This is for stopping the machine immediately. Release button This is a safety measure for when starting the functions from the control panel.The release button must be pressed in order to start any of the functions apart from the STOP button, which can be pressed without needing to press the release button.
  • Page 11: Accessories Included

    Simple coupler for brushes A coupler where a specific type of brush is attached to the head of your TECAI ELEMENT AUTO machine. It is very simple to assemble this coupler and it is made up of four individual parts.
  • Page 12: Optional Accessories

    accessories and related equipment Optional accessories: Fine Nylon Brushes Fine nylon brushes recommended for cleaning ducts with grade 1 dust (light soiling). Dimensions Code 7,87 CP2000520 9,84 CP2000525 11,81 CP2000530 13,78 CP2000535 15,75 CP2000540 17,72 CP2000545 19,69 CP2000550 23,62 CP2000560 27,56 CP2001070 31,5...
  • Page 13 accessories and related equipment Pack of Fine Nylon Brushes Five pack of fine nylon brushes recommended for cleaning ducts with grade 1 dust (light soiling). The measurements of the brushes range from a diameter of 200mm up to 600mm. Dimensions Mat.
  • Page 14 accessories and related equipment Square Pack Pack of five fine nylon brushes and five thick nylon brushes recommended for cleaning square and rectangular ducts. The measurements of the brushes range from a diameter of 200mm up to 600mm. These brushes are used in combination with the double brush adapter.
  • Page 15 Remote control A remote control which can be used to operate your TECAI ELEMENT AUTO. Cod. AC3101205 Compressed air supply hose An 8 metre hose with standardised connectors, specifically for supplying compressed air to your TECAI ELEMENT AUTO. The connectors correspond to those found on the equipment provided by TEINNOVA.
  • Page 16: Related Equipment

    accessories and related equipment Related equipment: Vane compressor that generates an output of compressed air of 240 litres at 5 bar. 220V 50Hz; Cod. TG3330201 110V 60Hz; Cod. TG3330500 Oil-free double piston compressor that generates an output of compressed air of 200 litres at 5 bar. 220V 50Hz;...
  • Page 17 Assembling the brush: The head of your TECAI ELEMENT AUTO has been designed bearing in mind the possibility of incorporating special brushes. These allow the work to be carried out more efficiently and more comfortably. These brushes are supplied exclusively by Teinnova.
  • Page 18 operating instructions Place the brush as shown in the image. Align the retention hole on the brush with the reten- tion pin on the ring that was placed in the previous step for assembly. Place the second retention ring and press the closing knob into place as shown in the image.
  • Page 19 operating instructions Remove the brush as shown in the image. Remove the retention ring as shown in the image. Tecai electropneumatic brushing robot 19-34...
  • Page 20 Connecting your TECAI ELEMENT AUTO to the compressed air generator: The TECAI ELEMENT AUTO equipment must be used in combination with a compressed air generator in order to work. This compressed air generator should have a minimum output of 200/m at 5 bar. It is recom- mended to use a compressed air generator sold by TEINNOVA.
  • Page 21 operating instructions Connect the combined hose’s electrical cable to the electrical outlet on the compressor to be used. In this image, the connection is made with the AR20 compressed air generator. Connect the combined hose’s electrical cable to your TECAI ELEMENT AUTO.
  • Page 22 Unlocking the hose reel brake: Unlock your TECAI ELEMENT AUTO’s hose reel brake by pu- lling out the push-button and turning it 90o in any direction, as shown in the image. Once the reel is loose, release the ne- cessary length for placing the brush inside the duct in order to be able to start the work.
  • Page 23 Selecting the function to be performed: Your TECAI ELEMENT AUTO has some control arrow keys which are used to operate the rotation of the head’s motor in the direction selected. Another function that is controlled from here is the automatic mode.
  • Page 24 After finishing the job, place the selector button in STOP mode in order to be able to remove the brush from the duct and disassemble it. Once you have turned off your TECAI ELEMENT AUTO and you have turned off the compressed air generator, the brush rotation should be operated so as to release the compressed air that has remained trapped in the circuit.
  • Page 25 operating instructions Remove the electrical connection powering your TECAI ELEMENT AUTO in the way shown in the image. Remove the electrical connector from the electricity outlet on the AR20 compressor in the way shown in the image. Tecai electropneumatic brushing robot 25-34...
  • Page 26 transport The machine has been designed to be able to transport it in a small van. When transporting the machine it should be firmly tied in order to prevent any type of damage. Additionally, it should be placed in its normal working position (vertical) and the front wheel brakes should be on. Placing the machine on a transport pallet or anything similar is advised against.
  • Page 27: Maintenance And Care

    maintenance and care Keep the machine as clean as possible. Keep the equipment somewhere that is protected from the weather. Maintain the machine in good condition and avoid knocking or overloading it. Keep the connectors clean so as to avoid blockages in the conduits that might cause serious faults in the machine’s main elements.
  • Page 28: Maintenance Operations

    Maintenance operations: Filling your TECAI ELEMENT’s filter with oil: So that the pneumatic motor in the head of your TECAI ELEMENT is well lubricated, you should check that the level of oil in the filter is correct. Good lubrication is necessary for better efficiency and reduced wear of the machine’s pneumatic...
  • Page 29: Replacement Parts

    Replacement parts: TEINNOVA has replacements for all parts of the machine as well as for consumables for all the maintenance tasks mentioned in this manual. In the event of needing any part or consumable, get in touch with TEINNOVA’s Customer Service Department on telephone number: +34 941 44 50 56.
  • Page 30: Waste Management

    waste management The materials used in the packaging are recyclable. Do not dispose of the packaging in household waste, but hand it in at official collection points for recycling. Do not dispose of electrical equipment in the trash! We recommend that electrical tools and accessories are subjected to an environmentally friendly recovery process.
  • Page 31: Problem Solving Guide

    problem solving guide problem possible causse solution look up Motor does not rotate Blocked motor Check that the air inlet is open. Page 20 Contact the technical service at Tecai Innova Page 29 S.L. The image cannot be seen Insufficient airflow Check the compressor’s output Page 31 Check that the shut off valve is open.
  • Page 32: Technical Specifications

    Features TECAI ELEMENT 220V / 50 - 60 Hz 110V / 50 - 60 Hz Power: Power consumption: 50 mA 100 mA Motor power supply Compressed air (Full power): 220 l/min – 8 bar // 7,77 cfm – 8 bar...
  • Page 33: Conditions Of The Guarantee

    1). TECAI INNOVA S.L. C/ Las Balsas 16-B, Pol. Ind. Cantabria. 26009 LOGROÑO (La Rioja), Spain. TEINNOVA reserves the right to make changes to the equipment without giving prior notice. Tecai electropneumatic brushing robot 33-34...
  • Page 34 Telephone number: +34 941 44 50 56 Fax: +34 941 25 24 71 Web: www.teinnova.net TECAI INNOVA, SL, under its sole responsibility, certifies that the machine model described above complies with all the essential requirements of the following directives: Machinery directive 2006/42/CE Directive 2014/30/EU on electromagnetic compatibility and its amendments.

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