Husqvarna TE 250 Owner's Manual
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Husqvarna TE 250 Owner's Manual

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OWNER'S MANUAL 2023
TE 250
TE 300
Art. no. 3402635en

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Summary of Contents for Husqvarna TE 250

  • Page 1 OWNER'S MANUAL 2023 TE 250 TE 300 Art. no. 3402635en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.

  • Page 4: Table Of Contents

    Closing 2-stroke oil tank cap ....21 Fuel, auxiliary substances....11 6.20 Cold start button......... 21 Spare parts, 6.21 Idle speed adjusting screw ....22 Husqvarna Motorcycles technical 6.22 Shift lever ..........22 accessories ......... 11 6.23 Foot brake lever ........23 Service ..........11 6.24...
  • Page 5 TABLE OF CONTENTS Preparing the vehicle for difficult 11.12 Adjusting the compression damping operating conditions ......32 of the fork..........52 Preparing the vehicle for rides on 11.13 Adjusting the rebound damping of dry sand ..........32 the fork..........52 Preparing the vehicle for rides on 11.14 Adjusting the spring preload of the wet sand ..........
  • Page 6 TABLE OF CONTENTS 12.36 Checking the chain, rear sprocket, 15.8 Changing the headlight bulb..... 113 engine sprocket, and chain guide..78 15.9 Changing the turn signal bulb (All 12.37 Checking the frame ......81 EU/AR standard models) ....113 12.38 Checking the link fork .....
  • Page 7 TABLE OF CONTENTS TECHNICAL DATA ........146 23.1 Engine ..........146 23.1.1 All TE 250 models ......146 23.1.2 All TE 300 models ......146 23.2 Engine tightening torques....147 23.3 Capacities ......... 149 23.3.1 Gear oil ......... 149 23.3.2 Coolant .........

  • Page 8: Means Of Representation

    Indicates work that requires expert knowledge and technical understanding. In the interest of your own safety, have this work performed by an authorized Husqvarna Motorcycles workshop. Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.

  • Page 9: Safety Advice 2

    SAFETY ADVICE 2 Use definition – intended use (All EU/AR/CN standard models) This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehi- cle complies with the currently valid regulations and categories of the top international motorsports organi- zations.

  • Page 10: Degrees Of Risk And Symbols

    2 SAFETY ADVICE Degrees of risk and symbols Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken. Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

  • Page 11: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).

  • Page 12: Environment

    Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna Motor- cycles dealer will be glad to advise you.

  • Page 13: Important Notes 3

    IMPORTANT NOTES 3 Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 14: View Of Vehicle

    4 VIEW OF VEHICLE View of vehicle, front left (example) S05313-10 Clutch lever ( p. 16) Fuel tank filler cap Air filter box cover Side stand ( p. 23) Shift lever ( p. 22)

  • Page 15: View Of Vehicle, Rear Right (Example)

    VIEW OF VEHICLE 4 View of vehicle, rear right (example) S05314-10 2-stroke oil tank cap p. 16) (All EU/AR/CN standard models) Stop button ( p. 17) (All US standard models) Stop button ( p. 17) (All EU/AR standard models) Horn button ( p.

  • Page 16: Serial Numbers

    5 SERIAL NUMBERS Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Type label (All EU/AR/CN standard models) Type label is fixed to the front of the steering head. 401946-10 Key number (All EU/AR standard models) Key number for the steering lock is stamped on a tag on the key ring.

  • Page 17: Fork Article Number

    SERIAL NUMBERS 5 Fork article number Fork article number is stamped on the inside of the axle clamp. 401947-10 Shock absorber article number Shock absorber article number is stamped on the top of the shock absorber above the adjusting ring towards the engine side. H02222-10...

  • Page 18: Controls

    6 CONTROLS Clutch lever Clutch lever is fitted on the handlebar on the left. The clutch is activated hydraulically and adjusts itself automati- cally. S04405-10 Hand brake lever Hand brake lever is located on the right side of the handle- bar.

  • Page 19: Stop Button (All Us Standard Models)

    CONTROLS 6 Stop button (All US standard models) The stop button is fitted on the left side of the handlebar. Possible states is in the basic position – In this position, • The stop button the ignition circuit is closed and the engine can be started. pressed –...

  • Page 20: Turn Signal Switch (All Eu/Ar Standard Models)

    6 CONTROLS Turn signal switch (All EU/AR standard models) Turn signal switch is fitted on the left side of the handlebar. Possible states Turn signal off – The turn signal switch is in the cen- tral position. Left turn signal, on – The turn signal switch is turned to the left.

  • Page 21: Map Switch

    Malfunction indicator lamp lights up/flashes yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop. H03657-10 The fuel level warning lamp lights up yellow – The fuel level has reached the reserve mark.

  • Page 22: Opening Fuel Tank Filler Cap

    6 CONTROLS 6.16 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 23: Opening 2-Stroke Oil Tank Cap

    CONTROLS 6 6.18 Opening 2-stroke oil tank cap – Fold loop upward. – Turn the 2-stroke oil tank cap counterclockwise and pull it V01647-10 6.19 Closing 2-stroke oil tank cap – Put the 2-stroke oil tank cap on and turn it clockwise. –...

  • Page 24: Idle Speed Adjusting Screw

    6 CONTROLS 6.21 Idle speed adjusting screw The idle setting of the throttle valve body substantially influences the vehicle’s starting behavior, a stable idle speed, and the vehi- cle’s response when the throttle is opened. An engine with a correctly set idle speed is easier to start than an engine with the idle speed set incorrectly.

  • Page 25: Foot Brake Lever

    CONTROLS 6 6.23 Foot brake lever The foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 401956-10 6.24 Side stand The side stand is located on the left of the vehicle. 401943-10 The side stand is used for parking the motorcycle.

  • Page 26: Locking The Steering (All Eu/Ar Standard Models)

    6 CONTROLS 6.26 Locking the steering (All EU/AR standard models) Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Park the vehicle. – Turn handlebar as far as possible to the right. –...

  • Page 27: Combination Instrument 7

    Battery voltage of the combination instrument – The battery voltage of the combination instrument is too low. Change combination instrument battery. Service – A service is due. Contact an authorized Husqvarna Motorcycles workshop. 401901-01 Adjusting the combination instrument Condition The motorcycle is stationary.

  • Page 28: Setting The Kilometers Or Miles

    7 COMBINATION INSTRUMENT – Wait for 5 seconds. The combination instrument changes to the next menu item. The symbol flashes. – Press one of the buttons to select the 24h or 12h display of the clock. 401911-01 – Wait for 5 seconds. The combination instrument changes to the next menu item.

  • Page 29: Setting The Clock

    COMBINATION INSTRUMENT 7 – Press both buttons for 3–5 seconds. The Setup menu is displayed. The UNIT display flashes. – Press one of the buttons to select UNIT for the speed in kilo- meters KM/H or miles M/H. 401909-01 Setting the clock Condition The motorcycle is stationary.

  • Page 30: Speed, Time, And Dst Distance 1

    7 COMBINATION INSTRUMENT Switching off the service interval display – Press and hold the left button. off appears in the display. 401914-01 Speed, time, and DST distance 1 – Press one of the buttons until DST appears on the combina- tion instrument.

  • Page 31: Avg Average Speed, Art Operating Hours, And Odo Total Distance Covered

    COMBINATION INSTRUMENT 7 Press the Next display mode right button briefly. Press the DST2 is reset to 0.0. right button for 3 – 5 sec- onds. 7.10 AVG average speed, ART operating hours, and ODO total distance covered – Press one of the buttons until AVG, ART and ODO appear on the combination instrument.

  • Page 32: Preparing For Use

    When using your motorcycle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.

  • Page 33: Running In The Engine

    PREPARING FOR USE 8 – Adjust basic position of the hand brake lever. ( p. 86) – Adjust the basic position of the foot brake lever. p. 92) – Adjust the basic position of the shift lever. p. 127) – Get used to the handling characteristics of the motorcycle on a suitable surface before undertaking more challenging trips.

  • Page 34: Starting Power Of Lithium-Ion Batteries At Low Temperatures

    8 PREPARING FOR USE Starting power of lithium-ion batteries at low temperatures Lithium-ion batteries are far lighter than lead batteries, have a low self-discharge rate, and have more starting power at tem- peratures over 15 °C (60 °F). At low temperatures, however, the starting power of lithium-ion batteries drops to below that of lead batteries.
  • Page 35 Change the radiator cap. – Mount the air filter dust cover. Air filter dust cover (79006920000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01104-01 – Mount the air filter sand cover. Air filter sand cover (79006922000)

  • Page 36: Preparing The Vehicle For Rides On Wet Sand

    – Change the radiator cap. – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01 – Clean the chain. – Mount the steel sprocket.

  • Page 37: Preparing The Vehicle For Rides On Wet And Muddy Circuits

    Preparing the vehicle for rides on wet and muddy circuits – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01 – Mount the steel sprocket. –...

  • Page 38: Preparing The Vehicle For Low Temperatures Or Snow

    – Check the coolant level. ( p. 118) Preparing the vehicle for low temperatures or snow – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01...

  • Page 39: Riding Instructions 9

    RIDING INSTRUCTIONS 9 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is safe to operate. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 40: Starting Off

    9 RIDING INSTRUCTIONS – Take the motorcycle off side stand and secure the side stand with rubber strap – Shift the transmission into neutral. (All EU/AR/CN standard models) – Turn the emergency OFF switch to the position Condition Ambient temperature: < 10 °C (< 50 °F) –...

  • Page 41: Braking

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Moisture and dirt impair the brake system.

  • Page 42: Stopping, Parking

    9 RIDING INSTRUCTIONS – Braking should always be completed before you go into a bend. Change down to a lower gear appropriate to your road speed. Stopping, parking Warning Risk of misappropriation People who act without authorization endanger themselves and others. –...

  • Page 43: Refueling

    In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.

  • Page 44: Adding 2-Stroke Oil

    9 RIDING INSTRUCTIONS – Fill the fuel tank with fuel up to level Guideline 35 mm (1.38 in) Level Total fuel tank 8.5 l Super unleaded capacity, approx. (2.25 US gal) (ROZ 95) p. 156) Info 401226-10 Do not refuel using pre-mixed fuel. –...

  • Page 45: Service Schedule 10

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.

  • Page 46: Recommended Work

    ● Final check: Check the vehicle for operating safety and take a test ride. ○ ○ ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcycles diag- nostics tool. ○ ○ ● ● ●...
  • Page 47 SERVICE SCHEDULE 10 Every 40 operating hours when used for motorsports Every 10 operating hours when used for motorsports every 48 months every 12 months Every 80 operating hours Every 40 operating hours After 20 operating hours After 10 operating hours ●...

  • Page 48: 11 Tuning The Chassis

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the low-speed compression adjuster can be seen in slow to normal compression of the...

  • Page 49: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the high speed compression adjuster can be seen in the fast compression of the shock absorber.

  • Page 50: Adjusting The Rebound Damping Of The Shock Absorber

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Turn adjusting screw clockwise up to the last perceptible click.

  • Page 51: Checking The Static Sag Of The Shock Absorber

    TUNING THE CHASSIS 11 11.7 Checking the static sag of the shock absorber – Measure dimension of rear wheel unloaded. ( p. 48) – Hold the motorcycle upright with aid of an assistant. – Measure the distance again between the rear axle and mark- ing SAG on the rear fender using the sag gage.

  • Page 52: Adjusting The Spring Preload Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info Before changing the spring preload, make a note of the present setting, e.g., by measuring the spring length.

  • Page 53: Adjusting The Riding Sag

    TUNING THE CHASSIS 11 11.10 Adjusting the riding sag Preparatory work – Raise the motorcycle with a lift stand. ( p. 55) – Remove the shock absorber. p. 64) – After removing the shock absorber, clean it thoroughly. Main work –...

  • Page 54: Adjusting The Compression Damping Of The Fork

    11 TUNING THE CHASSIS 11.12 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the fork suspension behavior. – Turn white adjuster clockwise as far as it will go. Info Adjuster is located at the upper end of the left fork leg.

  • Page 55: Adjusting The Spring Preload Of The Fork

    TUNING THE CHASSIS 11 Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 11.14 Adjusting the spring preload of the fork Preparatory work – Raise the motorcycle with a lift stand. ( p.

  • Page 56: Adjusting The Handlebar Position

    11 TUNING THE CHASSIS 11.16 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...

  • Page 57: Service Work On The Chassis 12

    SERVICE WORK ON THE CHASSIS 12 12.1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (81329955100) Neither wheel is in contact with the ground.

  • Page 58: Cleaning The Dust Boots Of The Fork Legs

    12 SERVICE WORK ON THE CHASSIS 12.4 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with a lift stand. ( p. 55) – Remove the fork protector. ( p. 58) Main work – Push dust boots of both fork legs downward.

  • Page 59: Installing The Fork Legs

    SERVICE WORK ON THE CHASSIS 12 – Loosen screws . Remove the left fork leg. – Loosen screws . Remove the right fork leg. H03680-10 12.6 Installing the fork legs Main work – Position the fork legs. Bleeder screws are positioned toward the front. Info The compression damping is located in left fork leg COMP (white adjuster).

  • Page 60: Removing The Fork Protector

    12 SERVICE WORK ON THE CHASSIS 12.7 Removing the fork protector – Remove screws and take off the clamp. – Remove screws and take off the left fork protector. – Remove screws and take off the right fork protector. H03681-10 12.8 Installing the fork protector –...

  • Page 61: Installing The Lower Triple Clamp

    SERVICE WORK ON THE CHASSIS 12 – Remove O-ring . Remove protective ring – Remove the lower triple clamp with the steering stem. – Remove the upper steering head bearing. H03683-10 12.10 Installing the lower triple clamp Main work – Clean the bearing and sealing elements, check for damage, and grease.
  • Page 62 12 SERVICE WORK ON THE CHASSIS – Tighten screws Guideline Screw, bottom triple 15 Nm (11.1 lbf ft) clamp H03686-10 – Tighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head H03687-10 – Mount and tighten screw Guideline Screw, top 17 Nm (12.5 lbf ft)

  • Page 63: Checking The Steering Head Bearing Play

    Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components. – Correct incorrect steering head bearing play immediately. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.

  • Page 64: Adjusting Steering Head Bearing Play

    12 SERVICE WORK ON THE CHASSIS 12.12 Adjusting steering head bearing play Preparatory work – Raise the motorcycle with a lift stand. ( p. 55) Main work – Loosen screws . Remove screw – Loosen and retighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head...

  • Page 65: Installing Front Fender

    SERVICE WORK ON THE CHASSIS 12 Main work – Remove screws – Remove screws . Take off the front fender. H03690-10 12.15 Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H03690-10 Finishing work...

  • Page 66: Removing The Shock Absorber

    12 SERVICE WORK ON THE CHASSIS 12.16 Removing the shock absorber Preparatory work – Raise the motorcycle with a lift stand. ( p. 55) Main work – Remove the cable ties. – Remove screws with the washers. – Detach the frame protector in area and take it off.

  • Page 67: Installing The Shock Absorber

    SERVICE WORK ON THE CHASSIS 12 – Remove the connecting link of the chain. Info Cover the components to protect them against dam- age. – Take off the chain. H03696-10 – Remove nut and pull out the swingarm pivot. – Push the link fork back and secure it against falling over.
  • Page 68 12 SERVICE WORK ON THE CHASSIS – Mount the chain. – Connect the chain with the connecting link. Guideline The closed side of the chain joint lock must face in the direction of travel. F02306-10 (All EU/AR standard models) – Join plug-in connector of the brake light switch.

  • Page 69: Removing The Seat

    SERVICE WORK ON THE CHASSIS 12 – Attach the frame protector in area and position it. – Mount and tighten screws with the washers. Guideline Screw, frame pro- 3 Nm (2.2 lbf ft) tector – Mount the new cable ties. S04827-11 Finishing work –...

  • Page 70: Removing The Air Filter Box Cover

    12 SERVICE WORK ON THE CHASSIS – Mount and tighten screw Guideline Screw, seat fixing 10 Nm (7.4 lbf ft) F02310-10 Finishing work – Install the air filter box cover. ( p. 68) 12.20 Removing the air filter box cover –...

  • Page 71: Removing The Air Filter

    SERVICE WORK ON THE CHASSIS 12 12.22 Removing the air filter Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine. Dust and dirt will enter the engine without an air filter. – Only operate the vehicle if it is equipped with an air filter. Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 72: Installing The Air Filter

    12 SERVICE WORK ON THE CHASSIS – Clean the intake flange and check it for damage and tight- ness. Finishing work – Install the air filter. p. 70) – Install the air filter box cover. ( p. 68) 12.24 Installing the air filter Main work –...

  • Page 73: Installing The Main Silencer

    SERVICE WORK ON THE CHASSIS 12 12.26 Installing the main silencer – Mount the main silencer with rubber sleeve and the spring rings. – Mount and tighten screws with the washers. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis F02316-10 12.27 Changing the glass fiber yarn filling of the main silencer...

  • Page 74: Removing The Right Side Cover

    12 SERVICE WORK ON THE CHASSIS 12.28 Removing the right side cover Preparatory work – Remove the air filter box cover. ( p. 68) – Remove the seat. ( p. 67) Main work – Detach side cover in area , pull off sideways in area and take off toward the rear.

  • Page 75: Removing The Fuel Tank

    SERVICE WORK ON THE CHASSIS 12 12.30 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 76: Installing The Fuel Tank

    12 SERVICE WORK ON THE CHASSIS – Remove screws (All EU/AR standard models) – Hang the horn and horn bracket to one side. H03705-10 – Remove screw with the rubber bushing. – Pull the fuel tank breather hose off the fuel tank lid. H03704-10 –...
  • Page 77 SERVICE WORK ON THE CHASSIS 12 Main work – Check the throttle cable routing. ( p. 81) – Position the fuel tank and fit the two spoilers to the sides in front of the radiator bracket. – Make sure that no cables or throttle cables are trapped or damaged.

  • Page 78: Checking The Chain For Dirt

    12 SERVICE WORK ON THE CHASSIS – Install the air filter box cover. ( p. 68) 12.32 Checking the chain for dirt – Check the chain for heavy soiling. » If the chain is very dirty: – Clean the chain. ( p.

  • Page 79: Checking The Chain Tension

    SERVICE WORK ON THE CHASSIS 12 12.34 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.

  • Page 80: Checking The Chain, Rear Sprocket, Engine Sprocket, And Chain Guide

    12 SERVICE WORK ON THE CHASSIS Main work – Loosen nut – Loosen nuts – Adjust the chain tension by turning adjusting screws left and right. Guideline Chain tension 55 … 58 mm (2.17 … 2.28 in) Turn adjusting screws on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks...
  • Page 81 SERVICE WORK ON THE CHASSIS 12 – Pull on the top section of the chain with the specified weight Guideline Weight, chain wear mea- 10 … 15 kg (22 … 33 lb.) surement – Measure distance of 18 chain rollers in the lower chain section.
  • Page 82 12 SERVICE WORK ON THE CHASSIS – Check the chain sliding piece for wear. » If the lower edge of the chain pins is in line with or below the chain sliding piece: – Change the chain sliding piece. – Check that the chain sliding piece is firmly seated.

  • Page 83: Checking The Frame

    If the link fork exhibits damage, cracking, or deformation: – Change the link fork. Info Always replace a damaged link fork. Repair of the link fork is not authorized by Husqvarna Motorcycles. S01340-01 12.39 Checking the throttle cable routing Warning Danger of accidents The throttle cable can become kinked, trapped or blocked if it is not routed cor-...

  • Page 84: Checking The Rubber Grip

    12 SERVICE WORK ON THE CHASSIS Main work – Check the throttle cable routing. Both throttle cables must be routed, side by side, on the back of the handlebars, above the fuel tank bracket on the right of the frame to the throttle valve body. Both throttle cables must be secured behind the rubber strap of the fuel tank support.

  • Page 85: Adjusting The Basic Position Of The Clutch Lever

    SERVICE WORK ON THE CHASSIS 12 12.41 Adjusting the basic position of the clutch lever – Adjust the basic position of the clutch lever to your hand size by turning adjusting screw Info When the adjusting screw is turned counterclockwise, the clutch lever moves away from the handlebar.

  • Page 86: Changing The Hydraulic Clutch Fluid

    12 SERVICE WORK ON THE CHASSIS Brake fluid DOT 4 / DOT 5.1 ( p. 155) – Position the cover with the membrane. Mount and tighten the screws. Info Use water to immediately clean up any brake fluid that has overflowed or spilled. 12.43 Changing the hydraulic clutch fluid Warning...

  • Page 87: Removing The Engine Guard

    SERVICE WORK ON THE CHASSIS 12 – Fill bleeding syringe with the appropriate hydraulic fluid. Syringe (50329050000) Brake fluid DOT 4 / DOT 5.1 ( p. 155) – On the slave cylinder, remove the protection cap and bleeder screw and mount bleeding syringe H03714-10 –...

  • Page 88: 13 Brake System

    Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...

  • Page 89: Checking The Front Brake Fluid Level

    – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Move the brake fluid reservoir mounted on the handlebar to a horizontal position.

  • Page 90: Checking The Front Brake Linings

    Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...

  • Page 91: Changing The Brake Linings Of The Front Brake

    Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
  • Page 92 13 BRAKE SYSTEM – Move the brake fluid reservoir mounted on the handlebar to a horizontal position. – Remove screws – Take off cover with membrane S04459-10 – Manually press the brake caliper toward the brake disc to push back the brake pistons. Ensure that brake fluid does not flow out of the brake fluid reservoir, extract some if neces- sary.

  • Page 93: Checking The Free Travel Of The Foot Brake Lever

    BRAKE SYSTEM 13 – Add brake fluid up to level Guideline 5 mm (0.2 in) Level (brake fluid level below reservoir rim) Brake fluid DOT 4 / DOT 5.1 ( p. 155) – Position cover with membrane – Mount and tighten screws Info Use water to immediately clean up any brake fluid that has overflowed or spilled.

  • Page 94: Adjusting The Basic Position Of The Foot Brake Lever

    Warning Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)

  • Page 95: Adding Rear Brake Fluid

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 96: Checking The Brake Linings Of The Rear Brake

    Checking the brake linings of the rear brake Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...
  • Page 97 Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
  • Page 98 13 BRAKE SYSTEM – Remove the brake linings. – Clean the brake caliper and the brake caliper bracket. – Check that spring plate in the brake caliper and brake pad sliding plate in the brake caliper bracket are fitted correctly. –...

  • Page 99: Wheels, Tires 14

    WHEELS, TIRES 14 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 55) Main work – Manually press the brake caliper toward the brake disc to push back the brake pistons. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- tons.

  • Page 100: Installing The Front Wheel

    14 WHEELS, TIRES 14.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...

  • Page 101: Installing The Rear Wheel

    WHEELS, TIRES 14 Main work – Manually press the brake caliper toward the brake disc to push back the brake piston. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- ton.
  • Page 102 14 WHEELS, TIRES Main work – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.

  • Page 103: Checking The Tire Condition

    Checking the tire condition Info Only mount tires approved and/or recommended by Husqvarna Motorcycles. Other tires could have a negative effect on handling characteristics. The type, condition, and pressure of the tires all have a major impact on the handling characteristic of the motorcycle.

  • Page 104: Checking Spoke Tension

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) –...

  • Page 105: Electrical System 15

    ELECTRICAL SYSTEM 15 15.1 Removing the 12-V battery Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage.
  • Page 106 15 ELECTRICAL SYSTEM – Pull off starter relay and fuse box from the battery compartment and hang to the side. S04847-10 – Detach wiring harness , disconnect relays and plug , and hang to the side. H03740-10 – Remove screw and detach the battery compartment.

  • Page 107: Installing The 12-V Battery

    ELECTRICAL SYSTEM 15 15.2 Installing the 12-V battery Main work – Insert the 12 V battery into the battery compartment with the terminals facing forward and secure with holding bracket 12-V battery (HJTZ5S-FP-C) ( p. 150) – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft)

  • Page 108: Charging The 12-V Battery

    15 ELECTRICAL SYSTEM – Connect positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Info Contact disk must be mounted under screw and cable lug with the claws toward the battery terminal. – Slide positive terminal cover over the positive terminal.
  • Page 109 12-V battery with this battery charger. The charg- ing time may be longer at low temperatures. This battery charger is only suitable for lithium iron phosphate batteries. Observe the accompanying fit- ting instructions for Husqvarna Motorcycles technical accessories. Info Never remove cover –...

  • Page 110: Changing Main Fuse

    15 ELECTRICAL SYSTEM – Install the air filter box cover. ( p. 68) 15.4 Changing main fuse Warning Fire hazard Incorrect fuses overload the electrical system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses. Info The main fuse protects all electrical power consumers of the vehicle.

  • Page 111: Changing The Fuses Of Individual Electrical Power Consumers

    ELECTRICAL SYSTEM 15 – Take off protection caps – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the starter relay. – Insert a new main fuse. Fuse (58011109120) ( p.
  • Page 112 Fuse 3 – 10 A – high beam, low beam, position light, tail light, license plate lamp Fuse 4 - 5 A - fuel pump (All US standard models, TE 250 CN) Fuse 1 - 10 A - EFI control unit, oil pump, combination instrument, electronic fuel injection, diagnostics con-...

  • Page 113: Removing The Headlight Mask With The Headlight

    (All EU/AR standard models) – Detach plug-in connectors and take off the headlight mask with the headlight. H03750-10 (All US standard models, TE 250 CN) – Disconnect plug-in connector and take off the head- light mask together with the headlight. H03751-10 15.7...
  • Page 114 15 ELECTRICAL SYSTEM (All US standard models, TE 250 CN) – Join plug-in connector H03751-11 – Position the brake line and the wiring harness in the cable guide. – Mount and tighten screw – Position the headlight mask. The holding lugs engage in the fender.

  • Page 115: Changing The Headlight Bulb

    ELECTRICAL SYSTEM 15 15.8 Changing the headlight bulb Note Damage to reflector Grease on the reflector reduces the light intensity. Grease on the bulb will evaporate due to the heat and be deposited on the reflector. – Clean and degrease the bulbs before mounting. –...

  • Page 116: Checking The Headlight Setting

    15 ELECTRICAL SYSTEM Main work – Remove the screw on the rear of the turn signal housing. – Carefully remove turn signal glass – Lightly squeeze orange cap in the area of the holding lugs and take it off. – Press the turn signal bulb lightly into the socket, turn it coun- terclockwise by about 30°, and take it out of the socket.

  • Page 117: Adjusting The Headlight Range

    ELECTRICAL SYSTEM 15 15.11 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 114) Main work – Loosen screw – Adjust the headlight range by pivoting the headlight. Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider (instructions on how to apply the mark: Checking the headlight setting).

  • Page 118: Diagnostics Connector

    15 ELECTRICAL SYSTEM Finishing work – Install the headlight mask with the headlight. ( p. 111) – Check the headlight setting. ( p. 114) – Adjust the combination instrument. ( p. 25) 15.13 Diagnostics connector Diagnostics connector is located under the seat. S05293-10...

  • Page 119: Cooling System 16

    COOLING SYSTEM 16 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . This ensures that operat- ing the vehicle at the specified coolant temperature will not result in a risk of malfunctions.

  • Page 120: Checking The Coolant Level

    16 COOLING SYSTEM 16.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.

  • Page 121: Refilling With Coolant

    COOLING SYSTEM 16 Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
  • Page 122 16 COOLING SYSTEM – Pour coolant in up to level above the radiator fins. Guideline 10 mm (0.39 in) Coolant level above the radiator fins Coolant ( p. 155) 400243-10 – Push protection cap upward over the coolant tempera- ture sensor. H03761-10 –...

  • Page 123: Changing The Coolant

    COOLING SYSTEM 16 Finishing work – Install the engine guard. ( p. 85) 16.6 Changing the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
  • Page 124 16 COOLING SYSTEM – Unplug connector – Remove coolant temperature sensor with O-ring and wait until the coolant escapes without bubbles. – Mount and tighten the coolant temperature sensor with O-ring. Guideline Screw, cylinder head M10x1.25 12 Nm (8.9 lbf ft) temperature sensor S04264-10 –...

  • Page 125: Tuning The Engine 17

    TUNING THE ENGINE 17 17.1 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Turn handlebar as far as possible to the right. Turn the throttle grip back and forth slightly and determine the play in throttle cable Play in throttle cable 3 …...

  • Page 126: Setting The Characteristic Map Of The Throttle Response

    17 TUNING THE ENGINE Guideline Play in throttle cable 3 … 5 mm (0.12 … 0.2 in) – Unscrew the adjusting screw until the smooth operation or play in throttle cable is worsened. – Turn adjusting screw approx. two turns further. –...

  • Page 127: Adjusting The Idle Speed

    Warning Danger of accidents The engine may go out spontaneously if the idle speed is set too low. – Set the idle speed to the specified value. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Run the engine until warm.

  • Page 128: Programming Ambient Air Pressure

    17 TUNING THE ENGINE Info Turn clockwise to decrease the idle speed. Turn counterclockwise to increase the idle speed. Make the setting in small steps. An incorrect idle speed can have a negative impact on overall engine running. 17.5 Programming ambient air pressure Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  • Page 129: Adjusting The Basic Position Of The Shift Lever

    TUNING THE ENGINE 17 17.7 Adjusting the basic position of the shift lever – Remove screw with the washers and take off shift lever 401950-12 – Clean gear teeth of the shift lever and shift shaft. – Mount the shift lever on the shift shaft in the required position and engage gearing.

  • Page 130: 18 Service Work On The Engine

    18 SERVICE WORK ON THE ENGINE 18.1 Changing the fuel screen Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 131: Checking 2-Stroke Oil Level

    SERVICE WORK ON THE ENGINE 18 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.
  • Page 132 18 SERVICE WORK ON THE ENGINE Condition The engine is off. Preparatory work – Remove the air filter box cover. ( p. 68) – Remove the seat. ( p. 67) – Stand the motorcycle upright on a horizontal surface. – Check 2-stroke oil level.

  • Page 133: Cleaning The Oil Screen In The Oil Tank

    SERVICE WORK ON THE ENGINE 18 – Plug in wake-up connector for priming the oil pump to the diagnostics connector The combination instrument lighting is activated. Info The connector is included as part of the motorcycle's separate enclosure. – Wait for at least five seconds. –...
  • Page 134 18 SERVICE WORK ON THE ENGINE Main work – Remove screws – Loosen screws S04857-10 – Loosen clamps of the throttle valve body. – Disconnect plug-in connector of the rear brake light switch. – Lift the subframe slightly and secure it. Info Pay attention to intake flange –...
  • Page 135 SERVICE WORK ON THE ENGINE 18 – Insert the oil screen and mount the angle piece with a new hose clamp. Hose clamp pliers (60029057000) V01631-01 – Mount throttle valve body – Remove the locking piece and position the subframe. Info Pay attention to intake flange –...

  • Page 136: Checking The Gear Oil Level

    18 SERVICE WORK ON THE ENGINE 18.5 Checking the gear oil level Info The gear oil level must be checked when the engine is cold. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Remove gear oil level monitoring screw –...

  • Page 137: Adding The Gear Oil

    SERVICE WORK ON THE ENGINE 18 – Remove filler plug with the O-ring, and fill up with gear oil. Gear oil 0.80 l Engine oil (15W/50) (0.85 qt.) p. 155) – Mount and tighten the filler plug together with the O-ring. Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and...
  • Page 138 18 SERVICE WORK ON THE ENGINE Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.

  • Page 139: Cleaning, Care 19

    CLEANING, CARE 19 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...

  • Page 140: Checks And Maintenance Steps For Winter Operation

    19 CLEANING, CARE – Treat bare metal (except for brake discs and the exhaust sys- tem) with a corrosion inhibitor. Preserving materials for paints, metal and rubber p. 157) – Treat all plastic parts and powder-coated parts with a mild cleaning and care product.

  • Page 141: Storage 20

    – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with a lift stand. ( p. 55) –...

  • Page 142: Preparing For Use After Storage

    20 STORAGE 20.2 Preparing for use after storage – Remove the motorcycle from the lift stand. ( p. 55) – Install the 12-V battery. p. 105) – Perform checks and maintenance measures when preparing for use. ( p. 37) – Make a test ride.

  • Page 143: Troubleshooting 21

    Clean the connector and treat with is loose or oxydized contact spray. – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – The engine has no idle speed Spark plug defective Change the spark plug. –...
  • Page 144 Fuel screen is very dirty Change the fuel screen. p. 128) – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Fuel supply interrupted Check the fuel tank breather. – Exhaust system leaks, Check exhaust system for damage.
  • Page 145 – Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. – 12-V battery discharged The 12-V battery is not being Check the charging voltage. charged by the alternator –...

  • Page 146: 22 Blink Code

    22 BLINK CODE Info The blink codes are only displayed by the derestricted version of the vehicle. Blink code for malfunc- tion indicator lamp 14 Malfunction indicator lamp flashes 1x long, 4x short Crankcase pressure sensor – difference too high between sensor and engine Error level condition control unit Blink code for malfunc-...
  • Page 147 BLINK CODE 22 Blink code for malfunc- tion indicator lamp 34 Malfunction indicator lamp flashes 3x long, 4x short Injection valve 1, cylinder 1 – input signal too low Error level condition Injection valve 1, cylinder 1 - input signal too high Blink code for malfunc- tion indicator lamp 37 Malfunction indicator lamp flashes 3x long, 7x short...

  • Page 148: 23 Technical Data

    23 TECHNICAL DATA 23.1 Engine 23.1.1 All TE 250 models Design 1-cylinder 2-stroke engine, water-cooled, with reed intake, exhaust control and transfer duct injection Displacement 249 cm³ (15.19 cu in) Stroke 72 mm (2.83 in) Hole 66.4 mm (2.614 in) + 0.2...

  • Page 149: Engine Tightening Torques

    TECHNICAL DATA 23 Piston pin bearing Needle bearing Piston Cast aluminum Piston rings 2 rectangular rings Engine lubrication Separate lubrication X distance (upper edge of piston to upper edge of 0 … 0.10 mm (0 … 0.0039 in) cylinder) Z distance (height of control flap) 49.5 mm (1.949 in) Primary transmission 26:73...
  • Page 150 23 TECHNICAL DATA Screw, stator 6 Nm (4.4 lbf ft) ® Loctite 2701™ Cap nut, water pump impeller 5 Nm (3.7 lbf ft) ® Loctite 243™ Drain plug, water pump cover 10 Nm (7.4 lbf ft) Nut, adjusting screw, power valve 8 Nm (5.9 lbf ft) Screw, alternator cover 8 Nm (5.9 lbf ft)

  • Page 151: Capacities

    2.0 bar (29 psi) Offroad tire pressure front 1.0 bar (15 psi) rear 0.8 bar (12 psi) Secondary ratio (TE 250 EU) 14:52 (13:52) Secondary ratio (TE 300 EU, TE 300 AR) 14:50 (13:50) Secondary ratio (TE 250 US, TE 250 CN) 13:52...

  • Page 152: Electrical System

    360 mm (14.17 in) Weight without fuel approx. (All EU/AR standard 108 kg (238 lb.) models) Weight without fuel approx. (TE 250 US, TE 250 CN) 105.2 kg (231.9 lb.) Weight without fuel approx. (TE 300 US) 105.4 kg (232.4 lb.) Maximum permissible front axle load 145 kg (320 lb.)

  • Page 153: Fork

    TECHNICAL DATA 23 23.7 Fork Fork article number 0266C163V401000 Fork WPXPLOR 5548 Compression damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks Rebound damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks Spring preload – preload adjuster Comfort Standard Sport Spring length with preload spacer(s)

  • Page 154: Chassis Tightening Torques

    23 TECHNICAL DATA Spring length 260 mm (10.24 in) Gas pressure 10 bar (145 psi) Static sag 37 mm (1.46 in) Riding sag 110 mm (4.33 in) Fitted length 477 mm (18.78 in) Shock absorber fluid ( p. 156) SAE 2.5 23.9 Chassis tightening torques ®...
  • Page 155 TECHNICAL DATA 23 Screw, brake lever 5 Nm (3.7 lbf ft) Screw, cable on starter relay 6 Nm (4.4 lbf ft) Screw, chain guide on link fork at M6x19 10 Nm (7.4 lbf ft) the rear ® Loctite 243™ Screw, chain sliding guard 10 Nm (7.4 lbf ft) Loctite ®...
  • Page 156 23 TECHNICAL DATA Remaining nuts, chassis 45 Nm (33.2 lbf ft) Remaining screws, chassis 45 Nm (33.2 lbf ft) Screw, bottom shock absorber 60 Nm (44.3 lbf ft) ® Loctite 2701™ Screw, handlebar support 40 Nm (29.5 lbf ft) Loctite ®...

  • Page 157: Substances 24

    SUBSTANCES 24 Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
  • Page 158 24 SUBSTANCES Recommended supplier ® MOTOREX – Cross Power 2T Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 159) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties.

  • Page 159: Auxiliary Substances 25

    AUXILIARY SUBSTANCES 25 Air filter cleaner Recommended supplier ® MOTOREX – Racing Bio Dirt Remover Chain cleaner Recommended supplier ® MOTOREX – Chain Clean High viscosity grease Recommended supplier ® – LGHB 2 Long-life grease Recommended supplier ® MOTOREX – Bike Grease 2000 Motorcycle cleaner Recommended supplier...
  • Page 160 25 AUXILIARY SUBSTANCES Special cleaner for glossy and matte paint finishes, metal and plastic surfaces Recommended supplier ® MOTOREX – Quick Cleaner Universal oil spray Recommended supplier ® MOTOREX – Joker 440 Synthetic...

  • Page 161: Standards 26

    STANDARDS 26 JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 162: 27 Index Of Special Terms

    27 INDEX OF SPECIAL TERMS On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...

  • Page 163: List Of Abbreviations 28

    LIST OF ABBREVIATIONS 28 Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 164: 29 List Of Symbols

    Malfunction indicator lamp lights up/flashes yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motor- cycles workshop. The fuel level warning lamp lights up yellow – The fuel level has reached the reserve mark.

  • Page 165: Index

    INDEX INDEX Capacity 12-V battery Coolant ......149 charging ......106 fuel .
  • Page 166 INDEX wet surfaces ..... . . 35 Fuel tank filler cap closing ......20 Difficult riding conditions opening .
  • Page 167 INDEX Low-speed compression damping Riding sag shock absorber, adjusting ....46 adjusting ......51 Right side cover installing .
  • Page 168 INDEX chassis tightening torques ... . 152 electrical system ....150 engine ......146 engine tightening torques .
  • Page 169 *3402635en* 3402635en 18.03.2022 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna‑motorcycles.com Husqvarna Motorcycles GmbH...

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