Related Manuals for Terex GS30MD-4000
Summary of Contents for Terex GS30MD-4000
- Page 1 Operator's Manual Serial Number Range -1330m ™ from GS30MD-4000 with Maintenance Information Original Instructions Second Edition First Printing Part No. 1301859GT...
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Page 2: Table Of Contents
Contents of EC Declaration of Conformity ..51 Copyright © 2019 Terex Corporation Second Edition: First Printing December 2019 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. -
Page 3: Introduction
Second Edition • First Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift personnel, safety, which is best achieved by our joint efforts. - Page 4 Operator's Manual Second Edition • First Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Drive function enable button Platform up/down button Platform up/down (when lift Sequential functions and movement: function selected) •...
- Page 5 Second Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model number Safety of product users is of paramount importance and serial number of your machine, along with your to Genie.
- Page 6 Operator's Manual Second Edition • First Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
- Page 7 Second Edition • First Printing Operator's Manual Introduction Hazard Classification Decals on this machine use symbols, color coding, and signal words to identify the following: Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Page 8: Symbol And Hazard Pictorials Definitions
Operator's Manual Second Edition • First Printing Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard... - Page 9 Second Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Batteries used as Chock the wheels Release brakes Grounded AC Replace damaged counterweights 3-wire only wires and cords Lifting & tie down Lanyard anchorage Wheel load Tiedown No smoking instructions points Voltage rating for...
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Page 10: General Safety
Operator's Manual Second Edition • First Printing General Safety General Safety ™ -1330m Part No. 1301859GT... - Page 11 Second Edition • First Printing Operator's Manual General Safety ™ Part No. 1301859GT -1330m...
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Page 12: Personal Safety
Operator's Manual Second Edition • First Printing Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s... -
Page 13: Work Area Safety
Second Edition • First Printing Operator's Manual Work Area Safety Work Area Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or proximity exceed the maximum platform capacity or the to electrical current. - Page 14 Operator's Manual Second Edition • First Printing Work Area Safety Do not raise the platform Do not operate the unless the machine is on a machine in strong or gusty winds. Do not increase the firm, level surface. surface area of the platform or the load.
- Page 15 Second Edition • First Printing Operator's Manual Work Area Safety Do not push off or pull Do not place or attach fixed toward any object outside of or overhanging loads to the platform. any part of this machine. Do not place ladders or scaffolds in the platform or Maximum allowable Maximum...
- Page 16 Operator's Manual Second Edition • First Printing Work Area Safety Crushing Hazard Fall Hazards Keep hands and limbs out of scissors. The guard rail system provides fall protection. If occupant(s) of the platform are required to wear Keep hands clear when folding rails. personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall Do not work under the platform or in the scissor...
- Page 17 Second Edition • First Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots when obstructions. driving or operating. Be aware of extended platform position when moving the machine.
- Page 18 Operator's Manual Second Edition • First Printing Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of the and/or burn skin.
- Page 19 Second Edition • First Printing Operator's Manual Work Area Safety Battery Safety Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries. Burn Hazards Batteries contain acid. Electrocution/Burn Hazards Always wear protective Connect the battery charger to a clothing and eye wear when working with batteries.
- Page 20 Operator's Manual Second Edition • First Printing Work Area Safety Lockout After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.
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Page 21: Legend
Second Edition • First Printing Operator's Manual Legend Legend Platform guard rails Lanyard anchorage points Platform controls Manual storage container Platform extension Flashing light Transport tie-down Steer tire Pothole guard 10 Ground controls 11 LCD readout 12 Non-steer tire 13 Inverter (optional) 14 Brake release pump 15 Emergency lowering knob 16 Entry ladder / transport tie-down... -
Page 22: Controls
Operator's Manual Second Edition • First Printing Controls Controls The ground control station is to be used as a means to raise the platform for functions tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform. - Page 23 Second Edition • First Printing Operator's Manual Controls Platform Control Panel Red Emergency Stop button Horn button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions. Pull out the red will sound.
- Page 24 Operator's Manual Second Edition • First Printing Controls Proportional control handle and function enable Thumb rocker switch for steer function switch for drive, steer, and lift functions Press the left side of the thumb Lift function: Press and hold the function enable rocker and the machine will turn in switch to enable the lift function on the platform the direction the blue triangle points...
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Page 25: Inspections
Second Edition • First Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the... - Page 26 Operator's Manual Second Edition • First Printing Inspections Pre-operation Inspection θ Safety arm θ Platform extension θ Be sure that the operator’s, safety, and θ responsibilities manuals are complete, legible Scissor pins and retaining fasteners and in the storage container located in the θ...
- Page 27 Second Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
- Page 28 Operator's Manual Second Edition • First Printing Inspections Test the Up/Down Functions At the Ground Controls This machine uses both flashing lights and audible Select a test area that is firm, level and free of alarms. Descent alarm: Lights flash and alarm hazards.
- Page 29 Second Edition • First Printing Operator's Manual Inspections Test the Function Enable Switch and the Test Emergency Lowering Up/Down Functions 15 Activate the up function by pressing the lift enable button and platform up button, and raise 22 Do not hold the function enable switch on the the platform approximately 60 cm.
- Page 30 Operator's Manual Second Edition • First Printing Inspections Test the Drive Function Button 29 Release the control handle. Result: The platform should stop raising. 35 Press the drive function button. 30 Press and hold the function enable switch on the control handle. Slowly move the control 36 Wait seven seconds for the drive function to handle in the direction indicated by the yellow time out.
- Page 31 Second Edition • First Printing Operator's Manual Inspections Test Drive and Braking Test Drive Tilt Cutout Note: Perform this test from the ground with the 42 Press the drive function button. platform controller. Do not stand in the platform. 46 Fully lower the platform. 43 Press and hold the function enable switch on 47 Drive the machine onto a slope where the the control handle.
- Page 32 Operator's Manual Second Edition • First Printing Inspections 55 Drive the machine onto a slope where the pitch 64 Return to level ground and raise the platform in angle is greater than 1.5° side to side. excess of approximately 7 ft / 2.13 m. Result: The machine should stop once the 65 Drive the machine onto a slope where the pitch machine reaches 1.5°...
- Page 33 Second Edition • First Printing Operator's Manual Inspections 72 Lower the platform. Test Elevated Drive Speed 67 Raise the platform approximately 1.2 m from Result: The pothole guards should return to the the ground. stowed position. 73 Place a 2x4 or similar piece of wood under a 68 Press the drive function button.
- Page 34 Operator's Manual Second Edition • First Printing Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: θ drop-offs or holes θ bumps, floor obstructions, or debris θ sloped surfaces Do Not Operate Unless: θ unstable or slippery surfaces ...
- Page 35 Second Edition • First Printing Operator's Manual Inspections Inspection for Decals with Part No. Decal Description Symbols GS-1330m 1283878 Label – Tech Pro Link 1290669 Label – Wheel Load, GS-1330m Determine whether the decals on your machine 1290670 Label – Tip-over Hazard, Batteries have words or symbols.
- Page 36 Operator's Manual Second Edition • First Printing Inspections ™ -1330m Part No. 1301859GT...
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Page 37: Operating Instructions
Second Edition • First Printing Operator's Manual Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals. - Page 38 Operator's Manual Second Edition • First Printing Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
- Page 39 Second Edition • First Printing Operator's Manual Operating Instructions Increase speed: Slowly move the control To Steer handle off center. Press the drive function button. On the LCD Decrease speed: Slowly move the control screen, a circle below the drive function symbol handle toward center.
- Page 40 Operator's Manual Second Edition • First Printing Operating Instructions To determine the slope grade: Driving on a slope Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: Maximum slope rating, stowed position: •...
- Page 41 Second Edition • First Printing Operator's Manual Operating Instructions Operational indicator codes Platform Overload If the platform controls LED or ground controls LCD If the platform controls LED diagnostic readout diagnostic readout displays an operational indicator displays a flashing OL and the ground controls LCD code such as LL, the fault condition must repaired diagnostic readout displays OL: Platform or removed before resuming machine operation.
- Page 42 Operator's Manual Second Edition • First Printing Operating Instructions Tilt Sensor Activation Settings Battery Level Indicator Chassis Angle (side to side) 1.5° Use the LED diagnostic readout to determine the battery level. Chassis Angle (front to back) 2.5° If the tilt alarm sounds while raising Note: When a blinking LO code appears on the the platform, lower the platform platform controls LED display, the machine must be...
- Page 43 Second Edition • First Printing Operator's Manual Operating Instructions How to Use the Safety Arm How to Fold Down the Guardrails Raise the platform approximately 2.4 m from The platform railing system consists of one fold the ground. down rail section for the extension deck and one section for the main deck.
- Page 44 Operator's Manual Second Edition • First Printing Operating Instructions How to Raise the Guardrails Connect entry swing frame with left main rail by the pin. Follow the fold down instructions but in reverse Keep hands free of pinch points. order, ensuring all lock pins are in place and installed properly.
- Page 45 Second Edition • First Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.
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Page 46: Transport And Lifting Instructions
Operator's Manual Second Edition • First Printing Transport and Lifting Instructions Transport and Lifting Instructions The machine must be on a level surface or secured before releasing the brakes. Do not allow the rails to fall when the snap pins are removed. - Page 47 Second Edition • First Printing Operator's Manual Transport and Lifting Instructions After the machine is loaded: Brake Release Operation Chock the wheels to prevent the machine from Chock the wheels to rolling. prevent the machine from rolling. Move the toggle switch as indicated in the image to engage Be sure the winch line is properly secured to the brakes.
- Page 48 Operator's Manual Second Edition • First Printing Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the machine is transported.
- Page 49 Second Edition • First Printing Operator's Manual Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
- Page 50 Operator's Manual Second Edition • First Printing Transport and Lifting Instructions Lifting Instructions Fully lower the platform. Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page.
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Page 51: Maintenance
Second Edition • First Printing Operator's Manual Maintenance Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic ... - Page 52 Operator's Manual Second Edition • First Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.
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Page 53: Specifications
Second Edition • First Printing Operator's Manual Specifications Specifications Model GS-1330m Operating temperature Height, working maximum -29°C Minimum 5.9 m Indoor 66°C Maximum 5.2 m Outdoor Height, platform maximum Airborne noise emissions 3.9 m Indoor Sound pressure level at ground workstation <70 dBA 3.2 m Outdoor... -
Page 54: Contents Of Ec Declaration Of Conformity
Operator's Manual Second Edition • First Printing Contents of EC Declaration of Conformity TEREX Global GmbH hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive. The machinery described below is suitable for Genie products, models specified in the user manual.