Mean Green Rival-52" ZTR Operator's Manual

Mean Green Rival-52" ZTR Operator's Manual

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Rival-52"/60" ZTR
Operator's Manual
Mean Green Products, LLC
4404 Hamilton Cleves Rd. Ste. 2
Hamilton, OH 45013
513-738-4736 (Sales & Services)
www.meangreenproducts.com

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  • Page 1 Rival-52”/60” ZTR Operator’s Manual Mean Green Products, LLC 4404 Hamilton Cleves Rd. Ste. 2 Hamilton, OH 45013 513-738-4736 (Sales & Services) www.meangreenproducts.com...
  • Page 2 Index Page: General Information Warranty Information Warranty Registration Warranty Registration Card Safety Precautions Safety and Instruction Decal 7-13 Touch Screen Display Settings 14-18 High/Low Blades Switch 14-15 Lights On/Off Switch High/Low Drive Speed Control Switch Mower Control Panels PTO Deck Blades ON/OFF Switch Push Button Start Blade Warning Light System 20-22...
  • Page 3 Mower Blade Maintenance Mower Blade Removal Mower Blade Installation 38-42 Electrical System Safety Electrical System Information Component Maintenance Battery Safety 43-44 Battery Connectors Battery Maintenance Battery Charging Procedures & Options Battery Chargers Charging Recommendations Proper Connection & Disconnection of Charger 45-46 Disconnecting Batteries Battery Storage...
  • Page 4: General Information

    Mean Green Products reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this owner’s manual, or the parts manual, see your Mean Green Products dealer for current information and parts Warranty registration The Owner must register the unit by filling out the Warranty Registration Form, provided in the owner’s...
  • Page 5: What Is Covered By This Warranty

    Mean Green Products or an authorized dealer, in writing of the defect. In no event shall such notification be received by Mean Green Products, or an authorized dealer later than twenty-four (24) months from date of delivery. Within a reasonable time after such notification, Mean Green Products, will correct any defect in material or workmanship on the Mean Green Mower by repairing or replacing part(s) with either new or used replacement parts.
  • Page 6 Some products, components or parts not manufactured by Mean Green Products. Repairs made by unauthorized persons. Damage caused by use of the Mean Green Mower for purposes other than those for which it was designed. Damages caused by disasters such as fire, flood, wind, and lightning. Damages caused by neglect, abuse, abnormal use, improper or unreasonable use, accident, negligence, or misuse such as water damage.
  • Page 7: Warranty Registration

    ALLOCATION OF RISKS This agreement allocates the risks of product failure between Mean Green Products and the purchaser. This allocation is recognized by both parties and is reflected in the price of the goods.
  • Page 8: Safety Precautions

    SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER (red color) – denotes immediate hazards which WILL result in severe personal injury or death. WARNING (yellow color) –...
  • Page 9: Decal Information

    If an attachment or accessory has been installed, make sure current safety signs are visible. • Replacement decals can be ordered from Mean Green’s main office. • Expose the adhesive surface by peeling off the back of the decal and placing it onto a clean dry surface.
  • Page 10 MGUPN072 Disconnect Battery- When performing maintenance or there is an emergency, disconnect the battery from the mower. MGUPN073 Blade Light Decal- If lights are green, then the drive speed and deck height are good. If lights are yellow, slow down drive speed. If lights are red, slow down drive speed and raise deck.
  • Page 11 MGUPN078 ROPS- 1: Wear ear and eye protection when operating the machine. 2: Wear your seatbelt when operating the machine. 3: Read and learn manual. 4: Do not remove the ROPS from the machine. MGUPN079 Electrical Compartment Warnings- 1: Attention 2: Surfaces may be hot to the touch.
  • Page 12 Stand Decal- Displays a point on the mower that can support a jack stand. MGUPN270 Mean Green Rear Logo- Displays the Mean Green Mowers logo on the rear of the mower. MGUPN311 Left Control Panel- Safety Information from Top Left to Bottom Right 1.
  • Page 13 3. The handlebars when at rest will put the mower in neutral 4. Placing the handlebars outward will place the mower in neutral lock MGUPN313 Rival Left Panel Decal- Displays the Mean Green Logo and Rival logo MGUPN314 Rival Left Panel Decal- Displays the Mean Green Logo and Rival logo...
  • Page 14 MGUPN365 Battery Decal- Displays the part number for the battery as well as information for charging the battery. Safety information: - Caution for electric shock - Do not wash the battery - Read the manual to receive more information on the battery MGUPN394 Charger Decal- Indicates an area on the mower used as a charging port for charging the battery...
  • Page 15 Important: Touch Screen Display Settings Charging Screen Wrong Passcode Pop-up Lock Screen/Pass-code Reset Passcode Pop-up ntry Touch Screen Home Page Display (fig.2A) Fig.2A Fig.2B & 2C: Hi/Low Blades Switch: High Blade Mode is higher blade speed for cutting thicker grass. Low Blade Mode provides lower blade speed used for lower battery consumption on thinner dry grass areas.
  • Page 16 Blade Speed HIGH Blade Speed LOW Fig.2B Fig.2C Fig.2D & 2E: Optional Lights Switch: Turns headlight On and Off when additional light is needed. (Located on display mower application battery page) Light OFF Light ON Fig.2D Fig.2E Fig.2F & 2G: Drive Speed Control Switch – Allows operator to select a comfortable driving speed Low or High depending on terrain, grass conditions, slope, operator experience etc.
  • Page 17: Battery Screen

    Battery Screen Setting Screen Setup Admin Passcode...
  • Page 18 Reenter Admin Passcode Passcode Change Success Brightness Slider Admin Setting Icon Admin Setting Screen...
  • Page 19 Units: Inches or Millimeters Min Deck Height High Speed Feature Feature ON Feature OFF Active DTC Screen DTC Pop-up Screen...
  • Page 20 Right Side Mower Control Panel (With Operator Seated) Fig.2 Fig.2: PTO Deck Blades ON and OFF Switch: This switch engages the deck blade motors. Pull the switch up to engage blades and push switch down to disengage blade motors. NOTE: There may be a few second delay before blades will start! Fig.2: Optional USB Port for convenient use of electronics.
  • Page 21 (Fig. 3A) NOTE: If FAULT occurs, first reset computer by turning mower to OFF position and then to the ON position. If FAULT continues: Call your Mean Green Mowers Dealer Immediately! Fig. 3A IMPORTANT: When battery voltage becomes low, drive motors will slow to “creep” mode (2mph). When the batteries discharge to this point, they require recharging.
  • Page 22 Fig. 5 GREEN: Maintain Speed and Height. YELLOW: Reduce Speed or Raise Deck Slightly. RED: Slow Speed and Raise Deck Slightly **Ensure Inner Deck Is Clear and Blades Are Sharp Before Each Use!! Blade Warning Light System: A 3 light system to assist operator with optimal mowing performance in all grass conditions showing speed and performance of each blade.
  • Page 23: Operation

    NOTE: Once the blade/blades have shut down, the red light will go to a blinking green light or turn off. This will inform the operator that a blade/blades have shut off and will need reset by turning Deck Blades Switch Off, push the control bars out to reset before engaging PTO switch.
  • Page 24: Using A Ramp

    laws while driving machine from one location to another. Watch for traffic when operating near or crossing roadways. Always be alert for hazards such as rocks, metal objects and other debris which may be thrown or entangled by mower blades. Watch out for holes or deep depressions. Inspect area to be mowed for hazards such as rocks, metal objects and other debris which may be thrown or entangled by mower blades.
  • Page 25 Never stop suddenly while backing down slopes. This action may result in a reaction of the machine that can cause serious physical injury. The Mean Green Mower is capable of operating horizontally (traverse) on moderate slopes. When operating on slopes up to 20 degrees, be aware of any conditions that may cause the mower drive tires to lose traction resulting in a possible loss of control of the machine.
  • Page 26 4. Buildings 5. Rocks These are just a few examples of situations when caution must be used when operating on a slope. There are many other possibilities too numerous to mention. Just remember to always exercise extreme caution when operating on any slope. Fig.25A...
  • Page 27: Safety Start Interlock System

    It should be repaired immediately if it malfunctions. Call a Mean Green Dealer immediately! The machine incorporates a separate seat switch which will stop the drive system and deck motors when the operator is unseated for any reason while the mower is operating. This is a safety feature designed to prevent runaway or accidental entanglement.
  • Page 28: Driving The Mower

    Driving the mower DANGER: Never make sudden stops or reverse direction, especially when maneuvering on a slope. The steering is designed for SENSITIVE response. Rapid movement of the steering control levers in either direction could result in a reaction of the machine that can cause serious injury. WARNING: Make sure seat pan is securely locked in place down prior to each use to prevent seat from moving/tilting in the event of mower tipping or rollover.
  • Page 29 SMOOTH TRAVEL The lever controls of the Zero Turn are responsive! The BEST method of handling the ground speed control levers is in three steps – as shown in Figure 11. FIRST place your hands onto the levers as shown. SECOND, to go forward gradually push the levers forward with your palms.
  • Page 30: Advanced Driving

    PRACTICE TURNING IN PLACE To turn in place, “Zero Turn”, gradually move one handle bar forward from neutral and one handle bar back from neutral simultaneously. Repeat several times. NOTE: Changing the amount each lever is pulled – forward or back, changes the ‘pivot point” you turn on. Advanced Driving EXECUTING AN END OF ROW ZERO TURN...
  • Page 31: Operating Suggestions

    Steering Control Bars to NEUTRAL position for brakes to engage, and TURN mower to OFF position. Call your Mean Green Products dealer to resolve problem before continuing to operate. WARNING: The unit’s steering control bars are very responsive: Easy does it! For smooth operation, move controls slowly, avoid sudden movement.
  • Page 32: Deck Cutting Height Adjustment

    Raise the cutting height of the mower if the grass is slightly taller than normal or if it contains a high degree of moisture. Then mow it again with the cutting height set lower. MGUPN067: Keep the chute down on the deck to prevent flying objects from injuring or hitting people.
  • Page 33: Anti-Scalp Wheels

    Anti-scalp wheels Anti-scalp wheel kits are standard on Mean Green Mower units. These anti-scalp wheels are designed to minimize scalping when mowing on rough uneven terrain. After setting the cutting height, adjust the anti- scalp wheels so they extend below the deck but do not contact the ground. They should always be at least 1/4”...
  • Page 34: Maintenance And Adjustments

    Fig.6B MAINTENANCE & ADJUSTMENTS Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death. NOTE: Always turn mower OFF and turn battery disconnect switch to OFF when any maintenance or repairs are performed on mower unit! Service Park the mower on level ground.
  • Page 35 Wear gloves and use extra caution when servicing them. Use only genuine Mean Green Mower parts to ensure that original standards are maintained. NOTE: Always turn mower OFF and turn battery disconnect switch OFF when any maintenance or repairs are performed on mower unit! Always disconnect batteries when transporting unit.
  • Page 36: Regular Maintenance

    Failure to correctly torque these items may result in the loss of a wheel or blade, which can cause serious damage or personal injury. Call your Mean Green Products Dealer for assistance. Torque values are given below: Ft.-lbs.
  • Page 37: Seat Adjustment

    Lubrication Use SAE multi-purpose grease for front wheel bearings for no flat tires. IMPORTANT: Recommended maintenance at the beginning of each mowing season AND every 50 hours of operation. Fig.5A Electrical system This mower operates on a 48-volt electrical system. Refer to the Electrical section of this manual for detailed information.
  • Page 38 Seat Release Latch (Fig.5E) (located left & right side of mower behind seat) 1. Slide seat forward. 2.Push forward on seat latch and lift up on rear of seat. IMPORTANT: NEVER expose electrical system to water when seat is in the UP position! FILTER CLEANING MAINTENANCE SUPPLEMENT Rival-52 &...
  • Page 39: Mower Blade Maintenance

    Mower blade maintenance Check the mower blades daily, they are the key to power efficiency and well-groomed turf. Keep them sharp, a dull blade will tear rather than cut the grass, leaving a brown ragged top on the grass within a few hours. A dull blade also requires more power.
  • Page 40 Fig.20A Fig.20B Fig.20C...
  • Page 41 Fig.20D Fig. 20E See Figures 20F-20G for typical deck configurations and proper blade placement and rotation.
  • Page 42 Fig. 20F Fig. 20G...
  • Page 43: Electrical System Safety

    7. Lithium Energy Modules (LEMs) (1) Component Maintenance IMPORTANT: Maintenance for the various electrical components found on the Mean Green Mower should only be performed by a Mean Green Products trained technician. IMPORTANT: When battery voltage becomes low, drive motors will slow to “creep” mode (2mph). When the batteries discharge to this point, they require recharging.
  • Page 44: Battery Connectors

    Battery Maintenance Your Mean Green Mower is powered by 1 Lithium Module (LEM) which, when maintained properly, will provide years of useful life. For proper care, adhere to the instructions on page 47. WARNING: Charge only with a Mean Green Mower approved charger. Do not use battery chargers other than those recommended by Mean Green Products.
  • Page 45: Charging Recommendations

    Fig. S1 Fig.S2 Charging Recommendations: ** See page 48-49 Lithium Energy Module Maintenance and Care** Proper Connection and Disconnection of Charger Units: 1) Connect the charger to the mower charging port with the Red Anderson Connector in front or rear. (Fig.S1or S2) Note: Mower will not drive when charger is plugged into any charge port.
  • Page 46: Disconnecting The Batteries

    Refer to Figure S5. ***Always refer to the Charger Manual for more information about the proper operation of the charger or call Mean Green Customer Service at: 513-738-4736 Fig. S5 WARNING: Do not smoke while servicing the batteries.
  • Page 47: Battery Storage

    The blade(s) are not sharp. Sharpen the blades. A cutting blade(s) is/are bent. Install new cutting blade(s). The deck is not level - Contact your Mean Green Products Dealer. The underside of the deck is dirty. Clean the underside of the deck. Tires improperly inflated. Adjust air pressure to proper psi. A blade spindle is bent.
  • Page 48: New Season Preparation

    NOTE: Never drive mower with manual brakes released. Always re-engage manual brake releases before driving! Failure to re-engage drive levers could cause serious damage to your mower and void mower warranty!!!! STORAGE When storing the unit at the end of the mowing season, the following steps should be taken to ensure readiness for the next mowing season.
  • Page 49: Rops (Roll Over Protection System)

    7. For long term storage, it is best to cycle (charge and discharge) battery every 3-9 months when above freezing. 8. NEVER CHARGE the battery below 0 Celsius. Charging is much, much more detrimental in cold weather than discharging. We have our newer BMSs set to not allow charging below 0C. 9.
  • Page 50 Mean Green Mowers 4404 Hamilton Cleves Rd. Ste. 2 Hamilton, OH 45013 513-738-GREN (4736) Email: sales@meangreenproducts.com www.meangreenproducts.com...

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