Maintenance; Motor Brushes - DeWalt DWD024S Manual

WARNING: To reduce the risk of
personal injury, ALWAYS ensure
workpiece is anchored or clamped
firmly. If drilling thin material, use a wood
"back-up" block to prevent damage to
the material.
1. Use sharp drill bits only. For WOOD, use the
low speed setting and twist drill bits, spade bits,
power auger bits, or hole saws. For METAL, use
the low speed setting and steel twist drill bits
or hole saws. For MASONRY, such as brick,
cement, cinder block, etc., use carbide-tipped
bits rated for percussion drilling.
2. Always apply pressure in a straight line with the
bit. Use enough pressure to keep drill biting, but
do not push hard enough to stall the motor or
deflect the bit.
3. Hold tool firmly with both hands to control the
twisting action of the drill.
CAUTION: Drill may stall if overloaded
causing a sudden twist. Always expect
the stall. Grip the drill firmly to control
the twisting action and avoid injury.
4. IF DRILL STALLS, it is usually because
it is being overloaded or improperly used.
RELEASE TRIGGER IMMEDIATELY, remove
drill bit from work, and determine cause of
stalling. DO NOT CLICK TRIGGER ON
AND OFF IN AN ATTEMPT TO START A
STALLED DRILL — THIS CAN DAMAGE
THE DRILL.
5. To minimize stalling or breaking through the
material, reduce pressure on drill and ease the
bit through the last fractional part of the hole.
6. Keep the motor running when pulling the bit
back out of a drilled hole. This will help prevent
jamming.
7. With variable speed drills there is no need to
center punch the point to be drilled. Use a
slow speed to start the hole and accelerate by
squeezing the trigger harder when the hole is
deep enough to drill without the bit skipping out.
DRILLING IN METAL
Start drilling with slow speed and increase to full
power while applying firm pressure on the tool.
A smooth even flow of metal chips indicates the
proper drilling rate. Use a cutting lubricant when
drilling metals. The exceptions are cast iron and
brass which should be drilled dry.
NOTE: Large [5/16" (8 mm) to 1/2" (13 mm)] holes
in steel can be made easier if a pilot hole [5/32"
(4 mm) to 3/16" (5 mm)] is drilled first.
DRILLING IN WOOD
Start drilling with slow speed and increase to full
power while applying firm pressure on the tool.
Holes in wood can be made with the same twist
drills used for metal. These bits may overheat unless
pulled out frequently to clear chips from the flutes.
Work that is apt to splinter should be backed up
with a block of wood.
DRILLING IN MASONRY
When drilling in masonry, use carbide-tipped bits
rated for percussion drilling and be certain that the
bits are sharp. Use a constant and firm force on the
tool to drill most effectively. A smooth, even flow of
dust indicates the proper drilling rate.

MAINTENANCE

Your D WALT power tool has been designed to
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operate over a long period of time with a minimum
of maintenance. Continuous satisfactory operation
depends upon proper tool care and regular cleaning.
WARNING: To reduce the risk of
injury, turn unit off and disconnect
tool from power source before
installing and removing accessories,
before adjusting or changing set-ups
or when making repairs. Be sure the
trigger switch is in the OFF position. An
accidental start-up can cause injury.

Motor Brushes

D WALT uses an advanced brush system which
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automatically stops the drill when the brushes wear
out. This prevents serious damage to the motor.
New brush assemblies are available at authorized
D WALT service centers. Always use identical
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replacement parts.
Lubrication
Your power tool requires no additional lubrication.
Cleaning
WARNING: Blow dirt and dust out of
the main housing with dry air as often as
dirt is seen collecting in and around the
air vents. Wear approved eye protection
and approved dust mask when
performing this procedure.
ENGLISH
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