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Installation and Setup
Model:
Version:
Date of issue:
Compac Industries Ltd.
52 Walls Road. Penrose. Auckland 1061. New Zealand.
PO Box 12 417. Penrose. Auckland 1642. New Zealand.
Tel: +64 9 579 2094 Fax: +64 9 579 0635
www.compac.co.nz
Instructions
Master
MR400S
13 November 2014
info@compac.co.nz

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Summary of Contents for Compac Master MR400S

  • Page 1 Master Version: MR400S Date of issue: 13 November 2014 Compac Industries Ltd. 52 Walls Road. Penrose. Auckland 1061. New Zealand. PO Box 12 417. Penrose. Auckland 1642. New Zealand. Tel: +64 9 579 2094 Fax: +64 9 579 0635 info@compac.co.nz...
  • Page 2: Table Of Contents

    Contents Conditions of use ........................3 Footprint ..........................4 Static Electricity Precautions .....................5 Pre-installation Check ......................5 Installation ..........................5 Comms Dip-switch settings ......................5 Standard Pump Comms Setting ..................5 Gilbarco Pump comms Setting ..................5 Triac Dip-switches ........................6 Electrical Connections ......................7 Submersible Pump connections ..................7 Dispensing Hoses and Nozzles ....................8 Breakaways ........................8 Electrical Commissioning C4000 ....................8...
  • Page 3: Conditions Of Use

    Unless otherwise noted, references to brand names, product names, or trademarks constitute the intellectual property of the owner thereof. Subject to your right to use the unit, Compac does not convey any right, title, or interest in its intellectual property, including and without limitation, its patents, copyrights, and know-how.
  • Page 4: Footprint

    Footprint Outlet size: 2” BSP female socket. G:\Masters\Installation Sheets\Master & Premier\MR400S Installation Sheet.doc Page 4 of 18...
  • Page 5: Static Electricity Precautions

    This is not a recommended alternative to wearing an anti-static wrist strap. Note: Compac Industries Limited reserves the right to refuse to accept any circuit boards returned, if proper anti-static precautions have not been taken.
  • Page 6: Triac Dip-Switches

    Triac Dip-switches Important note: Great care should be taken not to accidentally change the setting of these switches while working in the Flame-proof box. Operating the unit with these incorrectly set can result in damage to the C4000 Power Supply or incorrect operation of the solenoid. These switches are set in the factory and should not be changed.
  • Page 7: Electrical Connections

    Electrical Connections Prior to pump installation ensure that there is at least a two-metre tail on the incoming underground mains supply / pump contactor cable and comms cable (if comms enabled). These cables are terminated at the C4000 power supply, which is housed in the flameproof enclosure located in the bottom of the pump, behind the door.
  • Page 8: Dispensing Hoses And Nozzles

    Dispensing Hoses and Nozzles The unit may or may not be supplied with dispensing hose and nozzle assemblies. If customer supplied hose assemblies, pylons, reels, safe breaks and nozzles are used they must comply with the requirements outlined in AS/NZS 222. Breakaways Any breakaway couplings that have been subject to a break-away situation should be inspected and refitted or replaced in accordance with the original manufacturer’s instructions.
  • Page 9: Mechanical Commissioning And Air Purge

    Configuration Codes 12.1 The configuration code has been set at Compac and should not be changed In the event of it being lost and having to be re-entered the configuration is written on the yellow label on the C4000 processor board cover...
  • Page 10: Submersible Delay (Sd)

    This is the time delay from when the Submersible pump starts to when the solenoids in the dispenser open to allow time for the leak detector to reset. This is factory set by Compac at 005 (five seconds). If problems are experienced with the leak detector tripping, firstly check that 'Sd' is still set and then, if necessary, make it longer as follows.
  • Page 11: Parameter Switch Settings

    Parameter Switch settings 12.4 12.4.1 Setting the Pump Number This must be set at the pump, for each hose, so that communications with a controller can take place. The location of this switch is shown in the diagram below. Depress the Parameter Switch nine (9) or more times until the message 'PnA XX' appears in the litres display window.
  • Page 12: K-Factor Switch Settings

    K-Factor Switch Settings 12.5 K-Factor, and other various configuration settings, are set via this switch. The position of the K- Factor switch is shown in the diagram below: Parameter Switch K factor K Factor Switch Switch Parameter Switch J1: Comms Test J7: Displays J13: Not used J2: To Power Supply...
  • Page 13: Calibration (K-Factor)

    Calibration (K-Factor) Setting the K-Factor 13.1 K-Factor is a proportional calibration factor of litres dispensed per revolution of the meter. To calibrate the dispenser/pump, dispense fuel into a certified measuring container, and compare the display value with the amount dispensed. Example: Display shows 10.00 True volume...
  • Page 14: Standalone Operation

    Standalone Operation 13.3 In standalone operation, the dispenser will continue working when not connected to a controller. 'Stand-alone' mode being when no authorisation of fills is required and so fills are simply initiated by removing the refuelling assembly from its holder. If standalone operation is inhibited, the dispenser will not work in 'stand-alone' mode, regardless of whether the dispenser is ON LINE to a controller or not.
  • Page 15: Error Messages

    Error Messages Error Code Fault Action Err 3 No price or pump number set. Set the pump number or: Set a price at the pump or at the controller. Err 7 Excess flow. Max Flowrate exceeded Err 8 Excess reverse rotation of encoder. Check product is not flowing back into the tank once the delivery has finished.
  • Page 16: Mr400S Spare Parts

    MR400S Spare Parts Commercial Display (as shown – includes backlighting) F-CP-DISPLAY-CMH Retail display (includes backlighting) not shown F-CP-DISPLAY-GD1H Tote F-BA-TOTE-A-K C4000 Microprocessor Board F-CP-C4PROCES-A Nozzle Holder For Banlaw nozzle only P-NOZL-HLDR-BNLW COM250 meter (complete) F-METER-COM250AS COM250 meter (electronics) F-METER-125/250E Solenoid P-SOLND-S50-E321 C4000 Power Supply (does not include box)
  • Page 17: Product Details

    Phone E-mail Address 1 Address 2 Notes Manufacturer Contact The Compac Master Dispenser is designed and Details manufactured by: Compac Industries Limited 52 Walls Road, Penrose, Auckland 1061, New Zealand P.O. Box 12-417, Penrose, Auckland 1641, New Zealand Phone: + 64 9 579 2094 Fax: + 64 9 579 0635 www.compac.co.nz...
  • Page 18: Revision History

    Revision History Previous revision date Summary of changes 22 May 2009 Added contact details and revision history, updated spare parts 29 July 2009 Amended footprint drawing to show two possible footprint options. 26 June 2011 Added installation text 06 June 2012 Added Conditions of Use.

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