Related Manuals for SIASUN SCR5
Summary of Contents for SIASUN SCR5
- Page 1 Collaborative Robot User Manual SIASUN Collaborative Robot User Manual (Hardware) （V3.0） Robot: SCR5 SIASUN Co., Ltd...
- Page 2 Your purchase of products, services or features, etc., shall be subject to the commercial contract and terms and conditions of SIASUN Co., Ltd. All or part of the products, services or features described in this manual may not be within the scope of your purchase or use. Unless otherwise agreed in the contract, SIASUN Co., Ltd.
-
Page 3: Table Of Contents
AYLOAD 4.2.1 Basic payload parameters 4.2.2 Payload diagram ............27 ONTROL SYSTEM TECHNICAL PARAMETERS ....................28 PARAMETERS ..................29 TOP TIME AND DISTANCE 3/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... - Page 4 ......................48 TORAGE 5.4.1 Preconditions 5.4.2 Procedure MAINTENANCE AND REPAIR ..................49 AFETY NSTRUCTIONS ..................... 51 AINTENANCE ........................52 EPAIR APPENDIX A STANDARD REFERENCE 4/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
-
Page 5: Introduction
SIASUN Collaborative Robot SCR5 so that users can learn more about robot basic information and use the robot more safely and conveniently. Be sure to operate this robot on the basis of careful reading and full understanding of this document. -
Page 6: Special Statement
6/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 7: Safety
Specifically including but not limited to the following: Ensure that the robot system meets all basic requirements; 7/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 8: Risk Assessment
robotic system. SIASUN Co., Ltd. is committed to providing reliable safety information, but does not assume responsibility. It is important to understand that even if all operations are carried out in a safe manner, there is no guarantee that the robot system will not cause personal and property damage to the user. -
Page 9: Safe Operation
Emergency stop must not be used for normal program stop as this may result in additional unnecessary wear on the robot. 9/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 10: Movement Without Electric Drive
If the brake is manually released, gravity may cause the robot joints to fall. Always hold the robot, tools, and work pieces when releasing the brakes. 10/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 11: Product Description
The collaborative robot system mainly consists of the following parts: Robot Robot control box Demonstrator Connecting cables Software Optional accessories Overview of the robot system 11/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 12: Robot
Upside down 3.2Robot 3.2.1 Introduction The SIASUN collaborative robot SCR5 consists of seven modular design joints, robot length 1285mm, workspace radius 800mm, with traction demonstration, visual guidance, collision detection and other functions. Each joint of the robot is equipped with a position sensor to detect the joint operation position and equipped with a reliable brake to stop it in time. -
Page 13: Input Panel On Base
The base input panel is located at the bottom of the robot. Used to connect cables, supply power to robot and transmit data. 13/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 14: Wrist Flange
When Robot is running a program, if a purse signal occurs or a collision is detected, the LED color would be GEEN NORMALLY ON 14/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 15: Control System
Control system consists of robot control box and demonstrator. Control system overview is as following: Brake board Power supply Peripheral modules Main controller Demonstrator External port 15/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 16: Robot Control Box
Communicate with peripherals (other control systems, leading computers, networks) 3.4.2 Tool I/O introduction Power-input 48V,1A 2ch,24V, max.1A 2ch, 24V 3.4.3 Control box external ports 16/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... - Page 17 The robot provides external expansion display port to facilitate on-site commissioning of technicians. Robot port Robot port is a port provided for control of connection between the control box and the robot. 17/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
- Page 18 RJ45-3 port is a reserved port for other special needs. 220V power supply port 220V power supply port for the overall power supply robot interface, the robot rated power input 220VAC, 2000W. 18/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
-
Page 19: Demonstrator
Buttons’ functions as follows: Mode switching (auto A/manual M) Power switch Emergency stop button Joint movement button Enable switch 19/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 20: Technical Data
735 x 635 x 350mm Installation Horizontal, Vertical, Reverse Ambient temperature range 0℃ - 45℃ IP class IP54 Running time 35,000h Storage temperature -40℃~55℃ Noise ≤75dB(A) 20/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 21: Work Space
Technical data 4.1.2 Work space The work space shape and size are as following: Front view Side view Top view Axis view Work space 21/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 22: Robot Joint Coordinates
22/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 23: Robot Positive Direction
Collaborative Robot User Manual Technical data 4.1.4 Robot positive direction Robot positive direction: 23/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 24: Wrist Flange Parameters
Basic parameters Payload 5 kg EMC Resistance EN 61000-6-2 and EN 61000-6-4 Bolt level 10.9 Bolt size GB/T 14468.1-50-4-M6 Port standard ISO 9409-1-50-4-M6 24/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 25: Base Parameters
Failure to observe this precaution could result in personal injury or property damage. 25/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 26: Payload
26/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 27: Control System Technical Parameters
Forced air cooling Power connection Power supply 230VAC ( -15% ~ +10%) Power frequency 50-60Hz Maxinput power 2000W Environmental conditions Operating temperature 0℃~45℃ 27/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 28: I/Oparameters
If you want to use Tool I/O and Control box I/O at the same time, please use a relay to isolate them from each other. 28/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 29: Stop Time And Distance
STOP 0 stops triggered. It is therefore advisable to check the stopping distance at least once a year. 29/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 30: Stop Time And Distance For Axis 1-4 In Stop
Percentage of velocity POV = 100 % Mass m = Max load Axis Stop distance（°） Stop time（ms） 8.1877 8.9640 15.3344 178.7 8.221 30/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 31: Nameplates And Labels
The following nameplates and labels are attached to the robot and control system. It is not allowed to remove or unrecognize it. Unrecognized nameplates and labels must be replaced. Nameplates and labels Figure 4.6 31/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... - Page 32 Collaborative Robot User Manual Technical data Nameplates and labels Figure 4.6 32/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
-
Page 33: Installations And Commissioning
33/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 34: Tools Installation
The control box should be placed on flat ground. The control box should maintain 50mm of space on each side to make sure that air can flow smoothly. 34/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 35: Electrical Installation
The following warnings and cautions must be observed when designing and installing robotic applications. Follow these warnings and cautions when implementing maintenance operations. 35/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... - Page 36 30 meters, unless it is demonstrated that an extended test has been conducted. 36/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
-
Page 37: Control Box I/O
System power-on feedback expansion output (24V) System power-on feedback expansion output (GND) Robot autorun confirmation(Reserved) Robot autorun confirmation(Reserved) Emergency stop status feedback output 1+ 37/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... - Page 38 “Power off” button on the demonstrator screen → Robot power-off → press the power button off → control system power off → disconnect 220VAC input. Never disconnect the 220VAC power supply directly. 38/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
- Page 39 Robot lock Run program Purse program Stop program Reserved Reserved Locked status Program running status Standstill status Purse status End of program Error status 39/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
- Page 40 Safety input and feedback port is a signal interface provided by the robot for external safety input and safety input feedback, defined as follows: Port number Signal 40/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
- Page 41 Safety status feedback output 1-2+ Safety status feedback output 1-2- Safety status feedback output 1-1- Figure5.2.3 System safety input port and feedback port relation diagram 41/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
-
Page 42: Tool I / O
5.2.4 Tool I / O At the tool end of the robot, there is a small 8-pin connector, see ① in the figure below. 42/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... - Page 43 Tool IO digital output 2 (DO2) YE （Yellow4） Tool IO digital input 1 (DI1) GN （Green3） Tool IO digital input 2 (DI2) WH（White1） BN （Brown2） 43/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
- Page 44 Tool I/O wiring mode is as follows: If necessary, please contact your supplier to provide IO interface and recommended accessories(female parts) types.Transports and Storage 44/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
-
Page 45: Transports
Package the robot and control system in the specified package, making sure that the robot and control system are oriented correctly. 45/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 46: The Packing Gesture
The robot needs to be moved to the package posture before packing. The angles of each joint corresponding to the packing gesture are shown in the following table. 46/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 47: The Shipping Size
Installations and Commissioning Joints Angle（°） -103 5.3.4 The Shipping Size The dimensions of the packages provided are as follows. The package size： 750*650*330 mm 47/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 48: Storage
Pull out the ground safety leads and remove the mounting screws. Clean and dry the robot. Put the robot in the box. Prepare the robot for storage. 48/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 49: Maintenance And Repair
49/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... - Page 50 Reactivate any disabling safety measures immediately after maintenance is completed. Record all maintenance operations in writing and save them in the relevant technical documentation of the entire robot system. 50/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019...
-
Page 51: Maintenance
Check if the cable is damaged; Check the connection of the ground potential equalization lead; Check all equipment components for wear or damage. 51/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 52: Repair
Maintenance must be based on the latest service manual. Maintenance must performed authorized system integrator robot manufacturer. 52/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... -
Page 53: Appendix A Standard Reference
GB 16754 Safety of machinery-Emergency stop-Principles for 2008 design GB/T 16855.1 Safety of machinery-Safety-related parts of control 2008 systems-Part 1: General principles for design 53/ 54 Document Version 3.0 (2019.01) SIASUN Proprietary and Confidential Information Copyright © SIASUN Co., Ltd. 2019... - Page 54 中科新松有限公司 SIASUN Co., Ltd 地址：上海市浦东新区金藏路 257 号 电话：+086-021-50870608 传真：+086-021-63631363 邮编：201206 http://www.siasun-in.com Add: NO.257 Jinzang Rd. Pudong New District, Shanghai, China Tel: +086-021-50870608 Fax: +086-021-63631363 Zip Code: 201206 http://www.siasun-in.com...
Need help?
Do you have a question about the SCR5 and is the answer not in the manual?
Questions and answers