innovair HABITAT TIN310 V33 Series User Manual
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innovair HABITAT TIN310 V33 Series User Manual

innovair HABITAT TIN310 V33 Series User Manual

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HABITAT
INVERTER MINI SPLIT
USER
MANUAL
WARNING
• The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• Failure to carefully read and follow all instructions in this manual can result in equipment
malfunction, property damage, personal injury and/or death.
• This service is only for service engineer to use.
TIN310**V33
TIN414**V33
TIN520**V33
TIN625**V33
TIN1036H2V02
TIN1939H2V02

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Summary of Contents for innovair HABITAT TIN310 V33 Series

  • Page 1 HABITAT INVERTER MINI SPLIT USER MANUAL TIN310**V33 TIN414**V33 TIN520**V33 TIN625**V33 TIN1036H2V02 TIN1939H2V02 WARNING • The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments •...

  • Page 2: Table Of Contents

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL CONTENTS 1. Precaution ..............................1 1.1 Safety Precaution ........................1 1.2 Warning ............................1 2. Model List ..............................4 3. Dimension ..............................5 3.1 Indoor Unit ........................... 5 3.2 Outdoor Unit ..........................8 4. Refrigerant Cycle Diagram ........................13 5 Installation Details ............................

  • Page 3: Precaution

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL installing the product. Sharp edges could cause injury, be especially 1. Precaution careful of the case edges and the fins on the condenser and evaporator. 1.1 Safety Precaution  For installation, always contact the dealer or an authorized service center.
  • Page 4 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL from product, turn the breaker off or water is drained away properly. A bad connection may cause water leakage. disconnect the power supply cable.  There is risk of electric shock or fire.
  • Page 5 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL through air inlet or outlet while the product is operated.  Do not drink the water drained from the product.  Use a firm stool or ladder when cleaning or maintaining the product. Be careful and avoid personal injury.

  • Page 6: Model List

    INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL 2. Model List Models Electrical Application Capacity Model Number 115V / 60Hz Cooling Only TIN312C1V33 208~230V / 60Hz Cooling Only TIN312C2V33 115V / 60Hz Heat Pump TIN312H1V33 208~230V / 60Hz Heat Pump...

  • Page 7: Dimension

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 3. Dimension 3.1 Indoor Unit Model TIN312C1V33 28 ½ 7 ½ 11 ½ TIN312C2V33 28 ½ 7 ½ 11 ½ TIN312H1V33 28 ½ 7 ½ 11 ½ TIN312H2V33 28 ½ 7 ½ 11 ½...
  • Page 8 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL For TIN312C1V33, TIN312C2V33, TIN312H1V33, TIN312H2V33, For TIN414C1V33, TIN414C2V33, TIN414H1V33, TIN414H2V33 w w w . i n n o v a i r . c o m...
  • Page 9 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL For TIN520C2V33, TIN520H2V33, For TIN625C2V33, TIN625H2V33, For TIN1036H2V02, TIN1839H2V02...

  • Page 10: Outdoor Unit

    INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL 3.2 Outdoor Unit More than 30cm More than 60cm (Service space) More than 30cm More than 60cm More than 200cm w w w . i n n o v a i r . c o m...
  • Page 11 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL For TIN312C1V33, TIN312C2V33, TIN312H1V33, TIN312H2V33, TIN414C1V33, TIN414C2V33, TIN414H1V33, TIN414H2V33, 779 W3 487 W1 300 D 770 W 70 W2 25 B1 61.5 A2 12 A1...
  • Page 12 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL For TIN520C2V33, TIN520H2V33, 815 W3 514 W1 333 D 800 W 70 W2 62 B1 D2 D3 20 A1 61.6 A2 w w w . i n n o v a i r . c o m...
  • Page 13 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL For TIN625C2V33, TIN625H2V33,...
  • Page 14 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL For TIN1036H2V02, TIN1839H2V02, 1030 W1 946 W 810 H 810 H 455 D3 673 A 403B 455D3 410 D 57 H1 117 H2 w w w . i n n o v a i r . c o m...

  • Page 15: Refrigerant Cycle Diagram

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 4. Refrigerant Cycle Diagram For cooling only models: INDOOR OUTDOOR LIQUID SIDE T3 Condenser CAPILLARY TUBE temp. sensor HEAT EXCHANGE (EVAPORATOR) HEAT T1 Room temp. T4 Ambient EXCHANGE sensor temp. sensor (CONDENSER) T2 Evaporator temp.
  • Page 16 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL For heat pump models: TIN312H1V33, TIN414H1V33, TIN312H2V33, TIN414H2V33, TIN520H2V33, TIN625H2V33, INDOOR OUTDOOR CHECK VALVE LIQUID SIDE (Heating Model only) 2-WAY VALVE T3 Condenser temp. sensor CAPILLARY TUBE HEAT HEAT EXCHANGE EXCHANGE (EVAPORATOR) (CONDENSER) T1 Room temp.
  • Page 17 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL TIN1036H2V02,TIN1839H2V02 INDOOR OUTDOOR Electronic CAPILLARY expansion valve LIQUID SIDE tube 2-WAY VALVE T3 Condenser temp. sensor HEAT HEAT T4 Ambient T1 Room temp. EXCHANGE EXCHANGE temp. sensor sensor (EVAPORATOR) (CONDENSER) T2 Evaporator temp. sensor...

  • Page 18: Installation Details

    INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL 5 Installation Details 5.1 Wrench torque sheet for installation Outside diameter Torque Additional tightening torque inch N.cm N.cm Ф6.35 1500(153kgf.cm) 1600(163kgf.cm) Ф9.52 2500(255kgf.cm) 2600(265kgf.cm) Ф12.7 3500(357kgf.cm) 3600(367kgf.cm) Ф15.9 4500(459kgf.cm) 4700(479kgf.cm) Ф19 6500(663kgf.cm) 6700(683kgf.cm)

  • Page 19: Pipe Length And The Elevation

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 5.3 Pipe length and the elevation The pipe length and refrigerant amount: Pipe size Additional Standard Max. Max. Model length Elevation Length refrigerant B (m) A (m) (g/m) Liquid 3/8’’ 1/4’’ TIN312C1V33 INDOOR + TIN312C1V33 OUTDOOR (Ф6.35)

  • Page 20: Installation For The First Time

    INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL service port.. 5.4 Installation for the first time 3) Connect the charge hose of handle hi connection to the vacuum pump. Air and moisture in the refrigerant system 4) Fully open the handle Lo of the have undesirable effects as below: manifold valve.

  • Page 21: Adding The Refrigerant After Running The System For Many Years

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL Be sure to check the gas leakage. 5.5 Adding the refrigerant after running the system for many years Procedure: 1). Confirm that both the 2-way and 3-way valves are set to the closed position.

  • Page 22: Re-Installation While The Indoor Unit Need To Be Repaired

    INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL Be sure to check for gas leakage. 2-way and 3-way valve’s stem nuts. Use a torque wrench to tighten the 3-way 5.6 Re-installation while the indoor valves service port cap to a torque of 18N.m.

  • Page 23: Re-Installation While The Outdoor Unit Need To Be Repaired

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 3-way valves to the open position Be sure to use a hexagonal wrench to operate the valve stems. 7). Mount the valve stems nuts and the service port cap Be sure to use a torque wrench to tighten the service port cap to a torque 18N.m.
  • Page 24 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL before disconnecting the hose. 6). Mounted the valve stem caps and the service port. Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage.

  • Page 25: Wiring Diagrams

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 6. Wiring Diagrams 6.1 Indoor Unit TIN312C1V33, TIN414C1V33, TIN312C2V33, TIN414C2V33 ’ TIN312H1V33, TIN414H1V33, TIN312H2V33 TIN414H2V33, TIN520H2V33, TIN625H2V33 TIN1036H2V02, TIN1839H2V02 TIN520C2V33...
  • Page 26 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL TIN625C2V33 w w w . i n n o v a i r . c o m...

  • Page 27: Outdoor Unit

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 6.2 Outdoor Unit TIN312C2V33, TIN414C2V33, TIN312H2V33 TIN414H2V33...
  • Page 28 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL TIN520H2V33, TIN625H2V33 w w w . i n n o v a i r . c o m...
  • Page 29 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL TIN312C1V33. TIN414C1V33. TIN312H1V33. TIN414H1V33...
  • Page 30 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL TIN520C2V33, TIN625C2V33 w w w . i n n o v a i r . c o m...
  • Page 31 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL TIN1036H2V02, TIN1839H2V02...

  • Page 32: Operation Characteristics

    SERVICE MANUAL INNOVAIR DC INVV E RTER QUANTUM 7. Operation Characteristics Mode Cooling operation Heating operation Drying operation Temperature Room temperature 17℃~32℃ 0℃~30℃ 10℃~32℃ (62℉~90℉) (32℉~86℉) (50℉~90℉) Outdoor temperature 0℃~50℃ -15℃~30℃ 0℃~50℃ (32℉~122℉) (5℉~86℉) (32℉~122℉) -15℃~50℃ (5℉~122℉) (For the models with low...

  • Page 33: Electronic Function

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL Dispalys ‘ ’ during self clean operation (if 8. Electronic function aplicable). 8.1 Abbreviation Dispalys ‘ ’ under 8℃ heating operation (if T1: Indoor room temperature aplicable). T2: Coil temperature of evaporator When ECO function(optional) is actived,the T3: Coil temperature of condenser “...

  • Page 34: Main Protection

    INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL stop working. 8.3 Main Protection 8.3.1 Three minutes delay at restart for 8.3.9 Refrigerant leakage detection compressor This function is only active in cooling mode. It 1 minute delay for the 1...

  • Page 35: Operation Modes And Functions

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 8.4 Operation Modes and Functions &Hz 8.4.1 Fan mode ( 1) Outdoor fan and compressor stop. (2) Temperature setting function is disabled, and no setting temperature is displayed. (3) Indoor fan can be set to high/med/low/auto.
  • Page 36 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL 8.4.3.1 Compressor running rules T1-TS When T1-Ts>-ΔT, the compressor will stop, <ΔT-1.5， the compressor will be on. when T1-T ΔT is the programmed parameter of temperature compensation. When the AC run in mute mode, the compressor will run with low frequency.
  • Page 37 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL protection wind function has the priority. The indoor fan is controlled as below: Td=Ts+Δt Setting fan TEstop T1-Td ℃(°F) Actual fan speed speed Decrease H+(H+=H+G) TEdown H（=H） Hold H-（H-=H-G) TEH2 M+(M+=M+Z) Resume M(M=M) M-(M-=M-Z) L+(L+=L+D) Off: Compressor stops.
  • Page 38 INNOVAIR DC INVV E RTER QUANTUM SERVICE MANUAL When cooling, the setting temperature rises 1℃ (be lower than 30℃) every one hour, 2 hours 8.4.6 Forced operation function Forced cooling mode: later the setting temperature stops rising and The compressor and outdoor fan keep running the indoor fan is fixed at low speed.
  • Page 39 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL When the follow me function is of the louver. During operation, if the power fails available, the PCB will control the unit or the end user shuts down the unit in the turbo according to the room temperature from the mode, the louver will restore to the default remote controller and the setting temperature.
  • Page 40 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 8.4.16 Point check function Press the LED DISPLAY or LED or MUTE button of the remote controller three times, and then press the AIR DIRECTION or SWING button three times in ten seconds, the buzzer will keep ring for two seconds.
  • Page 41 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL When the AC enter into the information enquiry status, it will display the code value in the next 25s , the details are as follows. Enquiry Display value Meaning Remark information T1,T2,T3,T4, -1F,-1E,-1d,-1c,- -25,-24,-23,-22,-21,-2 1.

  • Page 42: Troubleshooting

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9. Troubleshooting Safety Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity power in capacitor. Electrolytic Capacitors (HIGH VOLTAGE! CAUTION!) For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, - terminals of the electrolytic capacitor on the contrary side of the outdoor PCB.

  • Page 43: Indoor Unit Error Display

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.1 Indoor Unit Error Display Operation Timer lamp Display LED STATUS lamp ☆ 1 time Indoor unit EEPROM parameter error ☆ 2 times Indoor / outdoor units communication error ☆ 3 times Zero-crossing signal detection error ☆...
  • Page 44 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL Trouble shooting: Use the remote controller. If the unit does not respond to the remote, the indoor PCB needs to be replaced; if the unit does respond, then the display board needs to be replaced.

  • Page 45: Diagnosis And Solution

    INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2 Diagnosis and Solution 9.2.1 EEPROM parameter error diagnosis and solution(E0/F4) E0/F4 Error Code Malfunction decision Indoor or outdoor PCB main chip does not receive feedback conditions from EEPROM chip. Supposed causes Installation mistake ●...
  • Page 46 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.2 Indoor / outdoor unit’s communication diagnosis and solution(E1) Error Code Malfunction decision Indoor unit does not receive the feedback from outdoor unit during conditions 110 seconds and this condition happens four times continuously.
  • Page 47 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL Remark: Use a multimeter to test the DC voltage between 2 port and 3 port of outdoor unit. The red pin of multimeter connects with 2 port while the black pin is for 3 port.
  • Page 48 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.3 Zero crossing detection error diagnosis and solution (E2) Error Code Malfunction decision When PCB does not receive zero crossing signal feedback for 4 conditions minutes or the zero crossing signal time interval is abnormal.
  • Page 49 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.4 Fan speed has been out of control diagnosis and solution(E3) E3/F5 Error Code Malfunction decision When indoor fan speed keeps too low (300RPM) for certain time, conditions the unit will stop and the LED will display the failure.
  • Page 50 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL Index 1: 1:Indoor or Outdoor DC Fan Motor(control chip is in fan motor) Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector. If the value of the voltage is not in the range showing in below table, the PCB must has problems and need to be replaced.
  • Page 51 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.5 Open circuit or short circuit of temperature sensor diagnosis and solution E4/E5/F1/F2/F3 Error Code Malfunction decision If the sampling voltage is lower than 0.06V or higher than 4.94V, conditions the LED will display the failure.
  • Page 52 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.6 Refrigerant Leakage Detection diagnosis and solution(EC) Error Code Malfunction decision Define the evaporator coil temperatureT2 of the compressor just conditions starts running as Tcool. In the beginning 5 minutes after the compressor starts up, if T2 ＜Tcool－2 °C( Tcool－35.6 °F) does not keep continuous 4...
  • Page 53 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.6 Overload current protection diagnosis and solution(F0) Error Code Malfunction decision An abnormal current rise is detected by checking the specified conditions current detection circuit. Supposed causes Power supply problems. ● System blockage ●...
  • Page 54 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.7 IPM malfunction or IGBT over-strong current protection diagnosis and solution(P0) Error Code Malfunction decision When the voltage signal that IPM send to compressor drive chip conditions is abnormal, the display LED will show “P0” and AC will turn off.
  • Page 55 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL For example: Note: The photos below are only for reference, it’s may be not same totally with the ones on your side.
  • Page 56 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL w w w . i n n o v a i r . c o m...
  • Page 57 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL...
  • Page 58 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL For 30K~36K: At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the IPM is defective. Otherwise, please follow the procedure below:...
  • Page 59 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.8 Over voltage or too low voltage protection diagnosis and solution(P1) Error Code Malfunction decision An abnormal voltage rise or drop is detected by checking the conditions specified voltage detection circuit. Supposed causes Power supply problems.
  • Page 60 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.9 High temperature protection of IPM module diagnosis and solution(P2) Error Code Malfunction decision If the temperature of IPM module is higher than limited value, the conditions LED will display the failure. Supposed causes IPM radiator problem ●...
  • Page 61 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.10 Inverter compressor drive error diagnosis and solution(P4) Error Code Malfunction decision An abnormal inverter compressor drive is detected by a special conditions detection circuit, including communication signal detection, voltage detection, compressor rotation speed signal detection and so on.
  • Page 62 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL IPM continuity check Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N.
  • Page 63 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL For 30K~36K: At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the IPM is defective. Otherwise, please follow the procedure below:...
  • Page 64 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 9.2.11 Low pressure protection diagnosis and solution(P6) Error Code Malfunction decision When the pressure of system reach a certain value, the low conditions pressure protector will switch off. After the pressure resume to normal ,the protection code will disappear.
  • Page 65 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL Main parts check 1. Temperature sensor checking Disconnect the temperature sensor from PCB, measure the resistance value with a tester. Temperature Sensors. Room temperature(T1) sensor, Indoor coil temperature(T2) sensor, Outdoor coil temperature(T3) sensor, Outdoor ambient temperature(T4) sensor, Compressor discharge temperature(TP) sensor.
  • Page 66 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (°C--K) °C °F °C °F °C °F °C °F K Ohm K Ohm K Ohm K Ohm 115.266 12.6431 2.35774 0.62973 108.146 12.0561 2.27249 0.61148 101.517...
  • Page 67 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL ppendix 2 Temperature Sensor Resistance Value Table for TP (°C --K) °C °F °C °F °C °F °C °F K Ohm K Ohm K Ohm K Ohm 542.7 68.66 13.59 3.702 511.9 65.62 13.11 3.595...
  • Page 68 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL Appendix 3: °C °F °C °F °C °F °C °F °C °F 68.8 123.8 178.6 235.4 24.8 71.6 125.6 181.4 237.2 26.6 73.4 127.4 183.2 28.4 75.2 128.2 240.8 30.2 186.8 242.6 25.5 77.9 132.8...
  • Page 69 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL Appendix 4 Normal voltage of P and N 208-240V(1-phase,3-phase) 380-420V(3-phase) In standby around 310VDC around 530VDC In operation With passive PFC With partial active With fully active module PFC module PFC module >200VDC >310VDC >370VDC...
  • Page 70 INNOVAIR DC INVERTER QUANTUM SERVICE MANUAL 2.Compressor checking Measure the resistance value of each winding by using the tester. Position Resistance Value ASN98D22UFZ ASM135D23UFZ ATF235D22UMT ATF250D22UMT Blue - Red 1.75 Ω 0.75 Ω 0.75 Ω 1.57Ω Blue - Black Red - Blue...

This manual is also suitable for:

Habitat tin414 v33 seriesHabitat tin520 v33 seriesHabitat tin625 v33 seriesHabitat tin1036h2v02Habitat tin1939h2v02

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