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SSD Granulator
MACHINE-TYPE:
MACHINE-NUMBER:
YEAR:
Before operating carefully read the Operating Instructions!
96142 1 04/21
Operating Instructions
intimus SSD Granulator
2752
2021
intimus International GmbH
Bergheimer Straße 6 - 16
88677 Markdorf
Germany
Tel.:
Fax.:
e-mail: sales.de@intimus.com
++49 (0)7544 / 60-0
++49 (0)7544 / 60-248
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Table of Contents
Troubleshooting
Related Manuals for Intimus 2752
Summary of Contents for Intimus 2752
- Page 1 SSD Granulator Operating Instructions MACHINE-TYPE: intimus SSD Granulator 2752 MACHINE-NUMBER: 2021 YEAR: intimus International GmbH Bergheimer Straße 6 - 16 88677 Markdorf Germany Tel.: ++49 (0)7544 / 60-0 Fax.: ++49 (0)7544 / 60-248 e-mail: sales.de@intimus.com Before operating carefully read the Operating Instructions!
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Page 2: Table Of Contents
CONTENTS 1 CONTENTS CONTENTS ......................2 Description of Symbols ..................4 General ........................5 3.1 Warranty and Liability ..................5 3.2 Copyright ......................5 3.3 Convention, intended use .................. 6 3.4 Organisational measure ..................7 3.5 Personnel selection and qualification; basic responsibilities ......8 Security information .................... - Page 3 CONTENTS 11 Operation Manual ....................17 11.1 Mounting information: .................. 17 11.2 Operating information: ................. 17 11.3 Operating ....................... 17 11.4 Troubleshooting .................... 20 12 Cleaning of shredding unit and screen .............. 21 12.1 Cleaning of shredding unit ................21 12.2 Cleaning of the screen ..................
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Page 4: Description Of Symbols
Description of Symbols 2 Description of Symbols Information! Important application note Attention! Danger of destruction or damaging of machine or facility Danger! Danger for life or physical condition Seite 4/29... -
Page 5: General
Faulty repairs by non-trained and un-authorized personnel 3.2 Copyright The operation manual in hand and associated documents remain property of intimus International GmbH. They are handed to our customers and users of our products. Without our explicit permission it is prohibited to copy these documents or hand them over to third parties, especially to our competitors. -
Page 6: Convention, Intended Use
General 3.3 Convention, intended use 3.3.1 The machine is built according to state of the art technology and to generally approved safety regulations Nevertheless, when using unless used strictly in accordance with the instructions and by a trained operator then the operator and third parties may place themselves in harm’s way. -
Page 7: Organisational Measure
General 3.4 Organisational measure • The operation manual must be readily available at the machine. • In addition to the operation manual users are obliged to observe: general legal requirement and regulations full accident prevention regulations environment protection regulations personnel protective equipment is to be provided by the operating company •... -
Page 8: Personnel Selection And Qualification; Basic Responsibilities
General • Without consent and approval of the supplier: No modifications must be made to the machine No changes or adjustments are to be made to the height of the machine in relation to the floor or which would change the operating height in relation to the operator The operator must not stand on higher ground than the machine when feeding the machine and must never stand on any raised platform such as... -
Page 9: Security Information
Security information 4 Security information Read carefully before start-up of the machinery!!! 4.1 Normal mode • Minimum age of persons to operate the machinery is 16 years • Inside the working area of the machine, the operator is responsible for other persons •... -
Page 10: Troubleshooting During Operation; Waste Disposal
Security information • Check the machine for external visible damage and defects on a daily basis or before any new operation starts • Be aware of any changes to the equipment, including the operating performance. Inform the responsible person about any changes. If any change occurs immediately stop the machine and shut down and carry out checks. -
Page 11: Reference To Possible Cause Of Risks
Security information 4.3 Reference to possible cause of risks 4.3.1 Power supply Operations in the power supply system must executed by performed by qualified personnel only The switch cabinet must always be closed Access to any electrical part by authorised personnel with key only 4.3.2 Noise Permanent sound level of the machine in idle mode: max. -
Page 12: Function Of The Machine
5 or 3 mm to reach the target security level. The drive and cutting unit is protected against overload by an electronic torque limiter with reversing movement. 6 Technical Data Flash media shredder intimus SSD Granulator 159 x 347 mm Cutting area Drive 2,2 kW... -
Page 13: Workable Materials
The machine is NOT suitable to shred magnetic HDD´s. Intimus SSD Granulator is designed to be fed via a special funnel for max. media size of approx. 138 x 200 x 40 mm (l x w x h). For processing of any alternate products please contact the supplier for written approval and advice. -
Page 14: Vapors And Dust
Vapors and Dust 8 Vapors and Dust ATTENTION! During shredding vapor and dust may emerge. Depending on the individual shredding material and the assembled screen, flammable dust may develop during the shredding process. The smaller the mesh size of the assembled screen, the smaller particles are created and the higher the dust contents is in the shredding material. -
Page 15: Suggested Feed Rates
For standard thumb drives of the most common “Twister” type (see photo) intimus has evaluated for ease of operation the following suggestions for feed rates: Thumb drive w/o metal clip at 5 grams weight... -
Page 16: Machine Set-Up
Machine set-up 10 Machine set-up 1. It is recommended that the unit is installed and set up by a qualified technician trained by the manufacturer 2. Please carefully read the operation manual and the Security and Safety Information. 3. Remove the external packing material 4. -
Page 17: Operation Manual
Operation Manual 11 Operation Manual 11.1 Mounting information: The machine must not be operated outdoors. It must be installed stable on even and solid subsoil base. Attention: Please apply the brakes before operating. 11.2 Operating information: Fill only shreddable parts in the shredding unit, no solid, massive parts. (see Chap.7). Attention! No warranty applies when shredding other parts not approved by the manufacturers. - Page 18 Operation Manual To start the machine – press the green push-button To stop the machine – press the red push-button Reverse mode: 1. push emergency-stop button and pull it out again 2. Then press the black reverse push-button Please note that the hopper cover and doors at the machine have to be closed during operation.
- Page 19 Operation Manual Attention! In case of disturbances or if hazards to the operator will occur during normal operation, emergency-stop button(s) will have to be pushed immediately. Suggested Feed Rates See chapter 8 Seite 19/29...
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Page 20: Troubleshooting
Operation Manual 11.4 Troubleshooting IF RED DISTURBANCE LIGHT ON CONTROL PANEL IS ON is the emergency stop button pressed in pull out is the front collection door open closed it is the hopper open and unlocked close and relock is shredded waste container full empty the container Is one of the safety switches on door or hopper damaged immediately call a... -
Page 21: Cleaning Of Shredding Unit And Screen
Cleaning of shredding unit and screen 12 Cleaning of shredding unit and screen 12.1 Cleaning of shredding unit The shredding unit should be cleaned once a week. Danger! Before cleaning ensure that the main switch of the shredding machine cannot be switched on. 12.2 Cleaning of the screen Certain materials may collect within the cutting unit. -
Page 22: Exchange & Cleaning Of Screen On Shredder
2. Open front door and remove the waste container. Also remove the rear sheet steel cover of the machine. 3. Prop up screen from underneath with the help of the optional intimus lifting device or a forklift or hoist to support the screen before loosening the screen’s fixing bolts. - Page 23 The re-assembly of the screen after cleaning is to be done in reverse order. There is no specific position of the screen for proper installation like on other intimus machines, you may put it either way into the machine. Attention: bring the platform with the screen...
- Page 24 Tighten the screws on both sides of the cutting unit. Remove the lifting table from the machine. The M10 allen bolts (6x) must be re-tightened by using a fastening torque with 46 kN Seite 24/29...
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Page 25: Lubrication And Services
Lubrication and services 13 Lubrication and services servicing periods working steps recommended lubricants Every week or 40 working hours synchronizing gears cutting unit greasing bearings cutting unit greasing cutting unit cleaning from waste screen disassembly and cleaning Every 6 months or 500 working hours synchronizing gears cutting unit checking oil level, checking for oil leaks... - Page 26 Lubrication and services Lubricant recommendation kind of surroun- kin. vis- kind of lubricant ding cosity tempe- at 40°C rature °C (cST) mm²/s + 40 ARAL BP Energol SPARTAN MOBILGEAR SHELL Meropa 220 Degol BG 220 GR-XP-220 EP 220 Omala Öl 220 + 25 ARAL BP Energol...
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Page 27: Cylindrical Gears
Lubrication and services 13.1 Cylindrical gears Lubricate once a week with universal grease (temperature range from –30°C to +60°C) lubrication spur wheels Information! The type of lubricants could be taken out from the included operating and maintenance instruction unicase-helical- gearboxes. Seite 27/29... -
Page 28: Declaration Of Ec-Conformity
Declaration of EC-Conformity 14 Declaration of EC conformity Seite 28/29... -
Page 29: Reference To Product Liability
E.g. if materials will be shred which deviates from the material tested and released by the manufacturer. See hereto also chapter 3. 17 Manufacturer and Service Provider: intimus International GmbH Bergheimer Strasse 6 - 16 88677 Markdorf Telefon 07544 / 600 Telefax 07544 / 60248 E-Mail: sales.de@intimus.com...
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