Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Intimus SSD-HDD-Granulator
Summary of Contents for Intimus SSD-HDD-Granulator
- Page 1 SSD-HDD-Granulator Operating Instructions intimus International GmbH Tel.: ++49 (0)7544 / 60-0 ++49 (0)7544 / 60-248 Bergheimer Straße 6 - 16 Fax.: 88677 Markdorf E-mail: sales.de@intimus.com Germany www.intimus.com Before operating carefully read the Operating Instructions! 96552 1 01/22...
-
Page 2: Table Of Contents
SSD-HDD Granulator Translation of the original Operating Instructions 1 CONTENTS CONTENTS Description of Symbols General Warranty and Liability Copyright Convention, intended use Organisational measures Personnel selection and qualification; basic responsibilities Security information Normal mode Special work Reference to possible cause of risks Function of the machine Technical Data Shreddable materials and warranty details... - Page 3 SSD-HDD Granulator Translation of the original Operating Instructions Unpacking and assembly Checklist Required tools: Combination with optional feed conveyor Combination with optional dust extractor Operation Manual 10.1 Installation information: 10.2 Operating information: 10.3 Operating 10.4 Troubleshooting Cleaning of shredding unit and screen 11.1 Cleaning of shredding unit 11.2...
-
Page 4: Description Of Symbols
SSD-HDD Granulator Translation of the original Operating Instructions 2 Description of Symbols Information! Important application note. Attention! Danger of destruction or damaging of machine or facility Danger! Danger for life or physical condition. Seite 4/50... -
Page 5: General
Faulty repairs by non-trained and unauthorized personnel 3.2 Copyright The operation manual in hand and associated documents remain the property of intimus International GmbH. They are handed to our customers and users of our products. Without our explicit permission it is forbidden to copy these documents or hand them over to any third parties, especially to our competitors. -
Page 6: Convention, Intended Use
SSD-HDD Granulator Translation of the original Operating Instructions 3.3 Convention, intended use 3.3.1 The machine is built according to state of the art technology and to generally approved safety regulations Nevertheless, when using unless used strictly in accordance with the instructions and by a trained operator then the operator and third parties may place themselves in harm’s way. -
Page 7: Organisational Measures
SSD-HDD Granulator Translation of the original Operating Instructions 3.4 Organisational measures • The operation manual must be readily available at the machine. • In addition to the operation manual users are to observe: general legal requirement and regulations full accident prevention regulations environment protection regulations personnel protective equipment is to be provided by the operating company Local and internal instructions are to be respected and adhered to... -
Page 8: Personnel Selection And Qualification; Basic Responsibilities
SSD-HDD Granulator Translation of the original Operating Instructions • Without of the consent and approval of the supplier: No modifications must be made to the machine No changes or adjustments are to be made to the height of the machine or that will change the operating height in relation to the operator The operator must not stand higher than the machine when feeding items into to the machine and must never stand on any raised platform such as a... -
Page 9: Security Information
SSD-HDD Granulator Translation of the original Operating Instructions 4 Security information Read careful before start-up of the machinery! 4.1 Normal mode • Minimum age of persons to operate the machinery is 16 years. • Inside the working area of the machine, the operator is responsible for other persons. -
Page 10: Special Work
SSD-HDD Granulator Translation of the original Operating Instructions • Check the machine for external visible damage and defects on a daily basis or before any new operation starts. • Be aware of any changes to the equipment, including the operating performance. Inform the responsible person about any changes. -
Page 11: Reference To Possible Cause Of Risks
SSD-HDD Granulator Translation of the original Operating Instructions 4.3 Reference to possible cause of risks 4.3.1 Power supply Operations in the power supply system must executed by performed by qualified personnel only. The switch cabinet must always be closed. Access to any electrical part by authorised personnel with key only. 4.3.2 Noise Permanent sound level of the machine in idle mode: max. -
Page 12: Function Of The Machine
The drive and cutting unit is protected against overload by an electronic torque limiter with reversing movement. 6 Technical Data Hard drive shredder intimus SSD-HDD Granulator Cutting area A 350 x 500 mm for HDD´s Cutting Area B 106 x 500 mm for Flash media... -
Page 13: Shreddable Materials And Warranty Details
SSD-HDD Granulator Translation of the original Operating Instructions 7 Shreddable materials and warranty details The SSD-HDD Granulator features two different cutting units. Cutting unit A (right) is designed to shred optical and magnetic media including standard size hard drives (2.5’’, 3.5’’ and 5.25’’), video cassettes, printed circuit boards and data storage tapes, CDs, DVDs, DDS and DLT. -
Page 14: Suggested Feed Rates
For smaller HDD´s and lighter media shorter intervals may be chosen according to the actual load level. Please note that the above mentioned figures are based on intimus internal tests. HDD´s, which intimus used for their tests, may achieve different throughput figures than your specific material. -
Page 15: Feed Conveyor With Timer For Cutting Unit A
SSD-HDD Granulator Translation of the original Operating Instructions 8.2 Feed conveyor with timer for cutting unit A To make feeding more convenient, the machine can be updated with a feed conveyor with timer. The feed conveyor can be loaded with around 15 data media at a time. -
Page 16: Cutting Unit B
For smaller and lighter media shorter intervals may be chosen according to the actual load level. Please note that the above mentioned figures are based on intimus internal tests. Media, which intimus used for their tests, may achieve different throughput figures than your specific material. -
Page 17: Machine Set-Up
SSD-HDD Granulator Translation of the original Operating Instructions 9 Machine set-up 9.1 Transportation or relocation The machine may only be transported with fork lift trucks or pallet trucks with sufficient lifting capacity as well as with other suitable lifting devices. Weight of the machine is @ 1,200 kgs. - Page 18 SSD-HDD Granulator Translation of the original Operating Instructions Seite 18/50...
- Page 19 SSD-HDD Granulator Translation of the original Operating Instructions 5. Lift the shredder with a forklift with 1,500 kgs capacity and remove the wooden pallet. Then place the shredder on even and solid soil (G). 6. Now open the door in the chassis of the machine by turning the black knob. Remove the black transport traverse after unbolting the bolts with a size 6 allen key (H).
- Page 20 SSD-HDD Granulator Translation of the original Operating Instructions Seite 20/50...
- Page 21 SSD-HDD Granulator Translation of the original Operating Instructions 8. For operation of the machine a three-phase power supply and a matching outlet for the Cekon CEE 32A plug is required (O). Fusing by the customer must be 25A slow blow for 400V supply voltage, for differing voltages refer to the owner´s manual. Differing voltage can cause electronic faults or loss of performance.
-
Page 22: Checklist
SSD-HDD Granulator Translation of the original Operating Instructions 9.5 Checklist After receipt and prior to any installation machine must be checked as follows: Check completeness with delivery note Visual check for damages (if appliccable issue and communcate a damage report ) Check availability of all safety devices ( chapter “installation”... -
Page 23: Combination With Optional Feed Conveyor
SSD-HDD Granulator Translation of the original Operating Instructions 9.7 Combination with optional feed conveyor If the shredder is equipped with a special feed hopper, a feed conveyor can be connected for automated feeding of data media during the shredding process. Place the feed conveyor behind the machine. -
Page 24: Combination With Optional Dust Extractor
This will provide for proper earthing of both machines and eliminate electrostatic loads between them. If the extractor is supplied by intimus and is equipped with a feed line with CEKON CEE 16A plug, you can plug it in at the shredder at outlet X32 under the control cabinet of the shredder. -
Page 25: Operation Manual
SSD-HDD Granulator Translation of the original Operating Instructions 10 Operation Manual 10.1 Installation information: The unit must be operated indoors only and at moderate ambient (10-40° C) temperatures! 10.2 Operating information: Fill only shreddable parts in the shredding unit, no solid, massive parts. (see Chap.7). Attention! Warranty becomes null and void when shredding other materials, which are not approved by the manufacturer. - Page 26 SSD-HDD Granulator Translation of the original Operating Instructions To start the machine – press the green push-button. machine starts operation. To stop the machine – press the red push- button. The machine stops operation. Reverse mode: 1. push emergency-stop button and pull it out again 2.
- Page 27 SSD-HDD Granulator Translation of the original Operating Instructions Attention! In case of disturbances or if hazards to the operator will occur during normal operation, emergency-stop button(s) will have to be pushed immediately. Suggested Feed Rates See chapter 8 Seite 27/50...
-
Page 28: Troubleshooting
SSD-HDD Granulator Translation of the original Operating Instructions 10.4 Troubleshooting IF RED DISTURBANCE LIGHT ON CONTROL PANEL IS ON, PLEASE CHECK: is the emergency stop button pressed in pull out is the front collection door open closed it ... -
Page 29: Cleaning Of Shredding Unit And Screen
SSD-HDD Granulator Translation of the original Operating Instructions 11 Cleaning of shredding unit and screen 11.1 Cleaning of shredding unit The shredding unit must be cleaned once a week. Danger! Before cleaning ensure that the main switch of the shredding machine cannot be switched on. -
Page 30: Exchange & Cleaning Of Screen In Cutting Unit A
SSD-HDD Granulator Translation of the original Operating Instructions 11.3 Exchange & cleaning of screen in cutting unit A Procedure: 1. Switch-off machine and ensure that the main power switch cannot be switched-on again until the service process is finished 2. Open front door and remove the waste container. 3. - Page 31 SSD-HDD Granulator Translation of the original Operating Instructions 5. With the help of the lifting device move the screen downwards cutting unit when all bolts are removed. Please note that the weight of the screen is approx. 45 kg without the magnetic parts attached.
- Page 32 SSD-HDD Granulator Translation of the original Operating Instructions The re-assembly of the screen after cleaning is to be done in reverse order. Attention: bring the platform with the screen up so that the platform is above the door switch and the guide bars of the collecting bin, but also ensure that the screen is low enough to match under the chassis.
-
Page 33: Exchange & Cleaning Of Screen In Cutting Unit B
SSD-HDD Granulator Translation of the original Operating Instructions 11.4 Exchange & cleaning of screen in cutting unit B Procedure: 1. Switch-off machine and ensure that the main power switch cannot be switched-on again until the service process is finished 2. Open front door and remove the waste container. 3. - Page 34 SSD-HDD Granulator Translation of the original Operating Instructions 5. With the help of the lifting device move the screen downwards cutting unit when all bolts are removed. Please note that the weight of the screen is approx. 17 kg without the magnetic parts attached.
- Page 35 SSD-HDD Granulator Translation of the original Operating Instructions The re-assembly of the screen after cleaning is to be done in reverse order. Attention: please check the screen for the mark “FRONT” and a 10 mm hole (see arrows on the picture). This side must be installed towards the front side (door) of the machine.
- Page 36 SSD-HDD Granulator Translation of the original Operating Instructions Seite 36/50...
- Page 37 SSD-HDD Granulator Translation of the original Operating Instructions Tighten the screws on both sides of the cutting unit. Remove the lifting table from the machine. Seite 37/50...
- Page 38 SSD-HDD Granulator Translation of the original Operating Instructions The M20 allen bolts (8x) of screen A must be re-tightened by using a fastening torque with 350 kN The M16 allen bolts (6x) of screen B must be re-tightened by using a fastening torque with 180 kN Seite 38/50...
-
Page 39: Lubrication And Service
SSD-HDD Granulator Translation of the original Operating Instructions 12 Lubrication and service servicing periods working steps recommended lubricants Every week or 40 working hours A synchronizing gears cutting unit greasing B bearings cutting unit greasing C cutting unit cleaning from magnetic waste D both screens disassembly and cleaning Every 6 months or 500 working hours... - Page 40 SSD-HDD Granulator Translation of the original Operating Instructions Cylindrical gears: (shredding units with one driving motor only) Lubricate once a week with universal grease (temperature range from –30°C to +60°C) lubrication spur wheels With standard horizontal assembly of the machine it is possible to install an oil bath as emergency lubrication device.
-
Page 41: Declaration Of Ec-Conformity
SSD-HDD Granulator Translation of the original Operating Instructions 13 Declaration of EC-Conformity Seite 41/50... -
Page 42: Reference To Product Liability
E.g. if materials will be shred which deviates from the material tested and released by the manufacturer. See hereto also chapter 3. 16 Manufacturer and Service Provider intimus International GmbH Tel.: ++49 (0)7544 / 60-0 Bergheimer Straße 6 – 16 Fax.: ++49 (0)7544 / 60-248... -
Page 43: Plc Programm Easy E4
SSD-HDD Granulator Translation of the original Operating Instructions 17 PLC programm EASY E4 SSD-HDD Granulator Easy E4 PLC program E4_V1.0 Seite 43/50... - Page 44 SSD-HDD Granulator Translation of the original Operating Instructions 1 Bedienung der Anlage 1) Maschine am Hauptschalter einschalten, der Leuchtmelder „Steuerspannung 24V“ leuchtet. 2) Nothalt-Kette überprüfen: Die Türen am Zerkleinerer müssen geschlossen sein, die Nothalt-Taster am Zerkleinerer müssen entriegelt sein. 4) Nun kann die Maschine durch Drücken des Tasters „Start“ gestartet werden. Die optionale Meldeleuchte „Zerkleinerer läuft“...
- Page 45 SSD-HDD Granulator Translation of the original Operating Instructions 3 Details of the program 3.1 Function of the motor current measurement • The current sensor B1 produces an AC voltage proportional to the motor current. With the rectifier A1 we get a DC voltage. The capacitor C1 is smoothing the voltage.
- Page 46 SSD-HDD Granulator Translation of the original Operating Instructions 3.2 Short description of the PLC 1. Power supply 2. Inputs 3. Status LED 4. Buttons 5. Interface socket for memory card or PC interface cable 6. Outputs 7. LCD display Seite 46/50...
- Page 47 SSD-HDD Granulator Translation of the original Operating Instructions 3.3 Changing parameters The parameters of the EASY PLC are adjusted optimally by the manufacturer of the machine. To change the parameters nevertheless, it follows a short how-to. Attention! Wrong adjustments of the parameters can cause defective functions! Changing the menu language EASY provides five menu languages.
- Page 48 SSD-HDD Granulator Translation of the original Operating Instructions 3.4 Parameter list A1/EASY 512-DC-RC Para- description default value default value FU-Option no screen with screen meter (7,5kW) Load detection is not active due to startup of the 0.5s 0.5s 0.50s knife rotation Delay time of the overload detection 0.50s 0.50s...
- Page 49 SSD-HDD Granulator Translation of the original Operating Instructions 3.5 Removal of disturbances malfunction cause clearing-up indicator lamp "24V" is off power cut if necessary replace fuse fuse F9.1 or F9.2 is faulty indicator lamp " to many reverse mode press stop button, remove disturbance "...
- Page 50 SSD-HDD Granulator Translation of the original Operating Instructions 3.6 Display of the PLC Display Relevance Notes STOP MODE Machine stopped PON = Power ON: PwrON: ######h Elapsed hour counter: Power ON Start:######h STRT = Start: Elapsed hour counter: Machine is working RUN MODE Machine is working...
Need help?
Do you have a question about the SSD-HDD-Granulator and is the answer not in the manual?
Questions and answers