Page 1
Class I Div. 1 Groups B, C, D Ex II 2 GD, EExde IIB+ H2 T5 (75°C) Class II/III Div. 1 Groups E, F, G Document ref: TM 40/40M, Rev (3) August 2010 218 Little Falls Rd., Cedar Grove, NJ 07009, USA Phone: +1 (973) 239 8398 Fax: +1 (973) 239 761 Web-Site: www.spectrex-inc.com;...
Page 2
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide...
Legal Notice The SharpEye Optical Flame Detector described in this document is the property of Spectrex, Inc. No part of the hardware, software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or computer language, in any form or by any means, without prior written permission of Spectrex, Inc.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Release History Date Revision History Prepared by Approved by July 15, 2008 First Release Ian Buchanan Eric Zinn September 23, 2008 Second Release Ian Buchanan Eric Zinn July, 2010 Third Release Ian Buchanan Eric Zinn August, 2010...
About this Guide This guide describes the SharpEye Model 40/40M Multi IR Flame Detector and its features and provides instructions on how to install, operate and maintain the detector. This guide includes the following chapters and appendixes: Chapter 1, Introduction, provides a general overview of the product, principles of operation, and performance considerations.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Abbreviations and Acronyms Abbreviation Meaning ATEX Atmosphere Explosives American Wire Gauge Built In Test Electromagnetic Compatibility End of Line Field of View HART Highway Addressable Remote Transducer- communication protocol Immune at Any Distance IECEx International Electrotechnical Commission Explosion Isopropyl Alcohol...
Table of Contents Model 40/40M Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide ................i Legal Notice ....................iii Warranty ......................iii Release History ....................iv About this Guide ....................v Abbreviations and Acronyms ................vi Introduction ....................1 Overview ....................
Page 8
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Installation Cables ................23 2.5.1 Conduit Installation ................. 23 Installing the Tilt Mount (Part No. 40/40-001) .......... 24 2.6.1 Tilt Mount Specifications ..............25 2.6.2 Tilt Mount Assembly ................ 25 Connecting the Detector ................ 27 2.7.1 Verifying the Detector Wiring ............
Page 9
TM 40/40M, Rev. (3) August 2010 Environmental Specifications ..............47 Wiring Instructions.................. 49 General Instructions for Electrical Wiring ..........49 Typical Wiring Configurations ..............51 RS-485 Communication Network ............. 55 RS-485 Overview .................. 55 Accessories ....................57 Long Range Multi IR Fire Simulator ............57 D.1.1...
Page 10
Figure 15: 0-20mA Wiring Option 2 and 3 (Source 3-Wire) ........54 Figure 15: RS-485 Networking ................55 Figure 16: SharpEye Multi IR Long Range Fire Simulator 20/20-313 ......57 Figure 17: 40/40M Multi IR Detector Target Point ..........58 Figure 18: Tilt Mount ..................
Page 11
Table 14: Tools ....................21 Table 15: USA Version ..................25 Table 16: European Version ................25 Table 17: Model 40/40M Wiring Options ............... 28 Table 18: Sensitivity Settings ................30 Table 19: Functions ................... 31 Table 20: Default Function Values ............... 34 Table 21: Results of Successful Fire Simulator Test ..........
Page 12
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide List of Tables...
It detects hydrocarbon-based fuel and gas fires at long distances with the highest immunity to false alarms. The 40/40M can detect a gasoline pan fire at 215 ft. (65m) or a hydrogen flame at 100 ft. (30m) in less than 5 seconds.
Required approval The configuration detail is included in the product part number on the product label and takes the form: 40/40M XXXXX, where XXXXX defines the model according to the above requirements. To modify the default or pre-ordered configuration and perform maintenance tasks, please refer to the HART Protocol TM777030, the RS-484 Manual TM 777050 or TM777060.
Note: Wiring Option 1 is Default. The mA „Sink‟ output can be altered to „Source‟ type with a link between Terminals 1 and 8. No other wiring options can be changed on site. For example, product number 40/40M-321SC has the following options: Wiring Option: 3 (Power, Manual BIT, RS-485, 0-20mA (Source) with the HART protocol, Fault Relay (N.O.), Alarm Relay (N.O, N.C.))
1.4.2 Heated Optics The SharpEye 40/40 Flame Detectors use heated optics. The heater increases the temperature of the optical surface by 5-8°F (~3-5°C) above the ambient temperature to improve performance in icing, condensation and snow conditions.
This product is suitable to use in hazardous zones 1 and 2 with IIB + H group vapors present. 1.4.5.2 FM, CSA The 40/40M Flame Detector is certified to FM and CSA Explosion Proof per: Class I, Division 1, Groups B, C and D, T5 Ta = 85°C. ...
TM 40/40M, Rev. (3) August 2010 1.4.5.4 EN54-10 The 40/40M Flame Detector is certified to EN54-10 and CPD. The detector has been tested and approved per EN54-10 by LPCB (BRE, UK). This test includes functional test, environmental test, EMI/EMC test and software check.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Alarm response times for a standard fire at a specified range are shown Table 2. Table 2: Sensitivity Range Levels Level Response Time (sec) Sensitivity Range- ft. (m) 50 (15) 2 Default 100 (30) 150 (45) 215 (65)
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Figure 2: Horizontal Field of View for Gasoline 1.5.2.2 Hydrogen Horizontal: 80° Vertical: 80° Figure 3: Fields of View for Hydrogen (Horizontal and Vertical) Performance Considerations...
TM 40/40M, Rev. (3) August 2010 1.5.3 False Alarm Prevention To prevent false alarms, the detector will not alarm or react to the radiation sources specified in Table 4. Table 4: Immunity to False Alarm Sources Immunity Radiation Source Distance ft.(m)
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide 1.5.4 Visual Indicators One 3-color LED indicator is located inside the detector window, as shown in Figure 4. The detector statuses are listed in Table 6. Table 6: LED Indications Detector Status LED color LED mode Fault, BIT Fault...
TM 40/40M, Rev. (3) August 2010 1.5.5 Output Signals Outputs are available according to the default configuration or the wiring options selected for the detectors. Determine the outputs for your model according to Table 7. The detector incorporates several types of output suitable to different control systems: ...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide 1.5.6 Detector Status The possible detector function statuses are listed in Table 8. A more detailed fault analysis can be seen via HART or RS485. Table 8: Detector Status Status Description Normal Normal operation.
Auxiliary Relay as End-of-Line Resistor The Auxiliary Relay can be used as End-of-Line (EOL) resistance in Model 40/40M-4XXXX, and 5XXXX only. In this case, the Auxiliary Relay is active as long as the detector is not in Fault state. Internal Detector Tests The detector performs two types of self tests: ...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide 0-20mA level output Relays and heater operation Processor Watch dog Software Memory Oscillator frequency Response to Fault Indication If a failure is found, the detector indicates by: ...
TM 40/40M, Rev. (3) August 2010 1.6.2.2 Automatic BIT The detector automatically performs a BIT every 15 minutes. A successful BIT sequence does not activate any indicator. The results of a successful and unsuccessful BIT are listed in Table 10 and Table 11.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Table 12: Results of a Successful Manual BIT Output Result FAULT relay Wiring options 1, 2, and 4: remains CLOSED (Normal) Wiring options 3 and 5: remains OPEN (Normal) ALARM relay Activated for 3 sec (only when the function Alarm BIT is set to YES)
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Environment: Dust, snow or rain can reduce the detectors sensitivity and require more maintenance activities. The presence of high intensity flickering IR sources may affect sensitivity. Aiming the Detector: ...
TM 40/40M, Rev. (3) August 2010 Table 14: Tools Tool Function Hex Key ¼ inch Mount the detector on the tilt mount Hex Key inch Open and close detector cover (for wiring) Flat Screw Driver 4 mm Connect ground terminal Flat Screw Driver 2.5 mm...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Certification Instructions Warning: Do not open the detector, even when isolated, when flammable atmosphere present. Use the following certification instructions: The cable entry point may exceed 167°F (75°C). Suitable precautions should be taken when selecting the cable.
TM 40/40M, Rev. (3) August 2010 Installation Cables Follow the following guideline for the cable installation: All cables to the detector must be well shielded in order to comply with EMC requirement (see Technical Specifications on page 60). ...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Installing the Tilt Mount (Part No. 40/40-001) The Tilt Mount enables the detector to be rotated up to 60º in all directions. Figure 5 shows the Detector mounted on the Tilt Mount. Figure 5: Detector with Tilt Mount Installing the Tilt Mount (Part No.
TM 40/40M, Rev. (3) August 2010 2.6.1 Tilt Mount Specifications Table 15: USA Version Item Type Location Tilt Mount 40/40-001 Screw ¼" 20 UNC x ¾" Detector – Holding plate Spring Washer No. ¼" Detector - Holding plate Table 16: European Version...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Figure 7 shows the Tilt Mount Assembly with dimension in both millimeters and inches. Figure 7: Tilt Mount Assembly (dimensions in mm and inches) ➣ To install the Tilt Mount and Detector: Place the tilt mount in its designated location and secure it with four (4) fasteners through four (4) holes 7 mm in diameter.
TM 40/40M, Rev. (3) August 2010 Connecting the Detector This section describes how to connect the electric cabling to the detector (Figure 8). ➣ To connect the detector to the electrical cables Disconnect the power. Remove the back cover of the detector by removing four (4) socket head-screws in the cover bolts.
The detector has five output wiring options within the EExde integral terminal section of the enclosure. There are 12 terminals labeled 1-12. Table 17 describes the function of each terminal for all the wiring options. Table 17: Model 40/40M Wiring Options Wire Option 1...
TM 40/40M, Rev. (3) August 2010 0-20mA is „Sink‟ in option 1 and „Source‟ in options 2 and 3 available with the HART protocol. In Wiring Option 1, link Terminals 1 and 8 to change the mA output to „Source‟.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Automatic BIT – Yes Alarm BIT – No Auxiliary BIT – No EOL – No Heated Optics – Auto Temperature – 41°F (5°C) 2.8.1 Sensitivity The detector offers four (4) sensitivity settings.
Yes: Auxiliary Relay is used as End of Line. No: Auxiliary Relay operates in accordance with Function 2 and 5 (default). Note: ** only available in Model 40/40M-4XXXX and 5XXXX 2.8.5 Heated Optics The heated optics can be defined as one of the following modes: ...
Page 44
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Configuring your Detector...
Operating the Detector ➣ In this chapter… Powering Up page 33 Safety Precautions page 34 Testing Procedures page 35 This chapter describes how to power up and test the detector. It also includes some very important safety checks that you should make before operating the detector.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Safety Precautions After powering-up, the detector requires almost no attention in order to function properly, but the following should be noted: Follow the instructions in this guide and refer to the drawings and specifications.
TM 40/40M, Rev. (3) August 2010 Testing Procedures This section describes the proof testing procedure for proper operation of the detector. The detector can be tested using the Manual Built-in-Test or the Spectrex Multi IR Fire Simulator - 20/20-313. The detector performs internal test continuously and automatic BIT test every 15 minutes for more details refer to Built-In-Test (BIT) on page 16.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Aim the Spectrex Fire Simulator Model 20/20-313 at the target point of the detector (Figure 17), in a way that the radiation emitted by it is facing directly towards the detector. (See Long Range Multi IR Fire Simulator on page 57).
Maintenance and Troubleshooting ➣ In this chapter… Maintenance page 37 Troubleshooting page 39 This chapter deals with preventive maintenance, describes possible faults in detector operation and indicates corrective measures. Ignoring these instructions may cause problems with the detector and may invalidate the warranty.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide 4.1.2 Periodic Procedures In addition to preventive cleaning and maintenance, the detector should be functionally tested every six months or as dictated by local codes and regulations. These tests should also be carried out if the detector has been opened for any reason.
TM 40/40M, Rev. (3) August 2010 Troubleshooting This section is intended to be a guide to correct problems which may happen during normal operation. Table 22: Troubleshooting Table Problem Cause Corrective Action LEDs Off No power at the Check that the correct power ...
Page 52
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Troubleshooting...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Electrical Specifications Table 23: Electrical Specifications Operating Status Without Voltage Outputs 0-20mA Power Normal 1.61W 1.56W Consumption Normal when Heater On 2.28W 2.16W (Max. 24VDC) Alarm 2.64W 2.28W Alarm when Heater On 3.24W 2.88W Maximum Current...
Page 58
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide directional field communication protocol used to communicate between intelligent field instruments and the host system. HART is available in wiring options 2 and 3. Through the HART protocol the detector can: Display set-up ...
4" x 4.6" x 6.18" (101.6 x 117 x 157 mm) Weight Stainless Steel: 6.1 lb. (2.8 kg) Aluminium: 2.8 lb. (1.3 kg) Environmental Specifications The SharpEye 40/40I is designed to withstand harsh environmental conditions. Designed to meet MIL-STD-810C, method High Temperature ...
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Designed to meet MIL-STD-810C, method Salt Fog 509.1, procedure I Exposure to a 5% Salt Solution Fog for 48 hours Designed to meet MIL-STD-810C, method Dust 510.1, procedure I Exposure to a dust concentration of 0.3 ...
Wiring Instructions ➣ In this appendix… General Instructions for Electrical Wiring page 49 Typical Wiring Configurations page 51 General Instructions for Electrical Wiring Follow the instructions detailed in this section for determining the correct wire gauge to be used for the installation. Use Table 27 to determine the required wire gauge /size for general wiring, such as relay wiring.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Table 28: Wiring length in feet (meter) Power Number Supply Recommended Wire Diameter (AWG) Range Detectors (VDC) 22-32 22-32 22-32 20-32 20-32 4 and less 20-32 Ft (m) (50) (100) (150) (200) (240) Max.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide Figure 13: 0-20mA Wiring Option 1 (Unisolated Sink 3-Wire) Figure 14: 0-20mA Wiring Option 2 and 3 (Source 3-Wire available with the HART Protocol) Note: There are no 0-20mA outputs in wiring options 4 and 5. Typical Wiring Configurations...
RS-485 Communication Network ➣ In this appendix… RS-485 Overview page 55 RS-485 Overview By using the RS-485 network capability of the Multi IR detector and additional software, it is possible to connect up to 32 detectors in an addressable system with four (4) wires only (2 for power and 2 for communication).
Page 68
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide RS-485 Overview...
SharpEye Multi IR flame detector: Long Range Multi IR Fire Simulator The SharpEye Multi IR Long Range Fire Simulator 20/20-313 is designed specifically for use with SharpEye flame detectors. The Fire Simulator emits IR radiation in a unique sequential pattern corresponding to and recognizable by the detector as fire.
To simulate a fire: Aim the Fire Simulator towards the detector‟s Target Point. Target Point Figure 17: 40/40M Multi IR Detector Target Point When testing keep a distance of at least 50 cm (20 inches) from the detector. Press the operation button once. Fire simulation lasts for 20 seconds.
Multi IR Hydrocarbon and Hydrogen Flame Detector User Guide D.1.5 Technical Specifications Explosion Proof Enclosure: Mechanical AFM (designed to meet) Class I, Division 1 & 2 Groups B, C and D Class II, Division 1 & 2 Groups E, F and G ...
TM 40/40M, Rev. (3) August 2010 Weather Protection – P/N 777163 The weather protector protects the detector from different weather conditions, such as snow and rain. Figure 19: Weather Protection Weather Protection – P/N 777163...
The device is an add-on accessory that enables designers and installers to optimize detector location and assess the actual coverage of installed detectors. The device is universal and can be used with all 40/40 SharpEye Optical Flame Detectors. Figure 20: Laser Detection Coverage Pointer Air Shield –...
40/40M Flame Detectors This appendix details the special conditions to comply with the requirements of EN 61508 for SIL-2. The 40/40M Flame Detectors can be used in low or high demand mode applications, see IEC 61508.4, Chapter 3.5.12. E.1.1 Safety Relevant Parameters Perform the following functional checks of the detector: ...
Page 76
It is to be considered that the contact of the Alarm Relay opens if there is a fire alarm. During the forwarding and evaluation of the alarm it must be noted that the relay contact opens. The alarm relay can be used in low demand only. 40/40M Flame Detectors...
Page 77
TM 40/40M, Rev. (3) August 2010 E.1.2.4 Other The complete function of the flame detector (flame detection, function of the 0-20mA interface, the relays) must be examined at least every six or twelve months, when the flame detector must be switched OFF and ON.
Technical Support For all technical assistance or support, contact: 218 Little Falls Road Cedar Grove, NJ 07009, USA Tel: +1 (973) 239 8398 Fax: +1 (973) 239 7614 Email: spectrex@spectrex-inc.com Web-site: www.spectrex-inc.com Your Local Authorized Distributor: SPECTREX INC. New Jersey (USA) Key Person: President: Mr.
Need help?
Do you have a question about the 40M and is the answer not in the manual?
Questions and answers