1. Manuals
  2. Brands
  3. ICU Medical Manuals
  4. Medical Equipment
  5. LifeCare PCA
  6. Technical & service manual

ICU Medical LifeCare PCA Technical & Service Manual

Infuser
Hide thumbs
Table of Contents

Advertisement

Quick Links

LifeCare PCA
Infuser
For use with list number 20837-04 and
list number 20709-04 upgraded with 7.x software
ICU Medical, Inc.
600 N. Field Drive
Lake Forest, Illinois, 60045
USA
430-97357-004 (A, 2018-06)
™
Technical Service Manual
Compatible with:
ICU Medical MedNet
™

Advertisement

Table of Contents
loading

Related Manuals for ICU Medical LifeCare PCA

Summary of Contents for ICU Medical LifeCare PCA

  • Page 1 LifeCare PCA ™ Technical Service Manual Infuser Compatible with: ™ ICU Medical MedNet For use with list number 20837-04 and list number 20709-04 upgraded with 7.x software ICU Medical, Inc. 600 N. Field Drive Lake Forest, Illinois, 60045 430-97357-004 (A, 2018-06)
  • Page 2 This page intentionally left blank. LifeCare PCA Technical Service Manual...
  • Page 3 Change History Part Number Description of Change 430-97357-004 Updated product list number (Section 1.9) (A, 2018-06) 430-97357-003 Updated entire manual to reflect new ICU Medical corporate (A, 2017-09) identity. 430-97357-002 Updated cleaning and disinfecting instructions throughout (A, 2017-01) the manual...
  • Page 4 CHANGE HISTORY This page intentionally left blank. Technical Service Manual LifeCare PCA...

  • Page 5: Table Of Contents

    MAINTENANCE AND SERVICE TESTS  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     5‐1 CLEANING AND DISINFECTION    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     5‐1 CLEANING .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     5‐2 5.2.1 APPROVED CLEANING SOLUTIONS  .    .    .    .    .    .    .    .    .    .    .    .     5‐2 5.2.2 CLEANING SUPPLIES  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     5‐3 5.2.3 PREPARING THE INFUSER FOR CLEANING    .    .    .    .    .    .    .    .    .     5‐3 5.2.4 GENERAL CLEANING INSTRUCTIONS   .    .    .    .    .    .    .    .    .    .    .     5‐3 5.2.5 CLEANING EXTERIOR SURFACES   .    .    .    .    .    .    .    .    .    .    .    .    .     5‐4 5.2.6 CLEANING THE VIAL COMPARTMENT  .    .    .    .    .    .    .    .    .    .    .     5‐8 5.2.6.1 CLEANING THE INJECTOR SWITCH PIN  .    .    .    .    .    .    .   5‐10 Technical Service Manual LifeCare PCA...
  • Page 6 5.6.3 STUCK INJECTOR SWITCH PIN TEST .    .    .    .    .    .    .    .    .    .    .    .   5‐35 5.6.4 SELF TEST   .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐36 5.6.5 BIOMED MODE TESTS    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐38 5.6.6 DELIVERY ACCURACY TEST  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐39 5.6.6.1 DELIVERY ACCURACY TEST (ALTERNATE METHOD) .    .   5‐41 5.6.7 OCCLUSION TEST  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐41 5.6.8 ELECTRICAL SAFETY TEST.    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐41 5.6.9 END OF THE PVT     .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐42 NETWORK CONNECTIVITY CHECKS.    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐43 BATTERY OPERATION OVERVIEW    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐46 BATTERY CHARGER  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐46 Section  6 TROUBLESHOOTING   .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     6‐1 TECHNICAL ASSISTANCE .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     6‐1 DIAGNOSTIC MODE  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     6‐2 ALARM MESSAGES AND ERROR CODES   .    .    .    .    .    .    .    .    .    .    .    .    .     6‐2 6.3.1 OPERATIONAL ALARM MESSAGES   .    .    .    .    .    .    .    .    .    .    .    .     6‐3 6.3.2 ERROR CODES REQUIRING TECHNICAL SERVICE    .    .    .    .    .    .     6‐6 TROUBLESHOOTING PROCEDURES .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   6‐12 LifeCare PCA Technical Service Manual...
  • Page 7 7.3.9.2 POLE CLAMP ASSEMBLY REPLACEMENT     .    .    .    .    .    .   7‐33 7.3.9.3 VELCRO STRAP AND RETAINER PLATE  REPLACEMENT.    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   7‐34 7.3.9.4 POWER SUPPLY PWA REPLACEMENT  .    .    .    .    .    .    .    .   7‐35 7.3.9.5 PAWL/RATCHET ASSEMBLY REPLACEMENT   .    .    .    .    .   7‐35 7.3.9.6 REAR ENCLOSURE HARNESS ASSEMBLY,  EQUIPOTENTIAL POST, AND GROUND STRAP  REPLACEMENT.    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   7‐36 7.3.9.7 I/O PWA REPLACEMENT   .    .    .    .    .    .    .    .    .    .    .    .    .   7‐37 7.3.9.8 BATTERY PAD REPLACEMENT .    .    .    .    .    .    .    .    .    .    .   7‐38 7.3.9.9 PATIENT PENDANT JACK ASSEMBLY REPLACEMENT     .   7‐39 Section  8 SPECIFICATIONS  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     8‐1 Technical Service Manual LifeCare PCA...
  • Page 8 CONTENTS Section  9 DRAWINGS  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     9‐1 Appendix ......LifeCare PCA Technical Service Manual...
  • Page 9 Installing the CE PWA  .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   7‐21 Figure 7‐10 Antenna PWA Replacement .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   7‐23 Figure 7‐11 Electronics Assembly Components.   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   7‐24 Figure 7‐12 Rear Enclosure External Components    .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   7‐32 Figure 7‐13 Rear Enclosure Harness Assembly .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   7‐38 Figure 7‐14 Rear Enclosure Internal Components.   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   7‐40 Figure 9‐1 Illustrated Parts Breakdown (Sheet 1 of 2)    .   .   .   .   .   .   .   .   .   .   .   .   .   .   .     9‐5 Figure 9‐2 Illustrated Parts Breakdown (Sheet 2 of 2)    .   .   .   .   .   .   .   .   .   .   .   .   .   .   .     9‐6 Technical Service Manual LifeCare PCA...
  • Page 10 Disinfecting Solutions     .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐13 Table 5‐5 Disinfection Methods .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐14 Table 5‐6 Minimum Time Intervals for Disinfecting    .    .    .    .    .    .    .    .    .    .    .    .   5‐15 Table 5‐7 System Tests  .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐38 Table 5‐8 Electrical Safety Measurements    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   5‐42 Table 6‐1 Operational Alarm Messages   .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     6‐3 Table 6‐2 Error Codes Requiring Technical Service  .    .    .    .    .    .    .    .    .    .    .    .    .     6‐6 Table 6‐3 Troubleshooting with the PVT     .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .   6‐12 Table 9‐1 Illustrated Parts Breakdown     .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .     9‐1 Table A‐1 Guidance and Manufacturer’s Declaration ‐ Electromagnetic Emissions  .    .    A‐1 Table A‐2 Guidance and Manufacturer’s Declaration ‐ Electromagnetic Immunity  .    .    A‐2 Table A‐3 Guidance and Manufacturer’s Declaration ‐ Electromagnetic Immunity  for ME Equipment and ME Systems that are not Life‐Supporting   .    .    .    .    A‐3 Table A‐4 Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the Infusion System .    .    .    .    .    .    .    A‐5 LifeCare PCA viii Technical Service Manual...

  • Page 11: Introduction

    The system is comprised of a pole mounted or tabletop drug infuser (LifeCare PCA), barcoded drug vials with a variety of pre-filled drugs and drug concentrations (LifeCare PCA vial), and compatible administration sets.

  • Page 12: Conventions

    ❏ Section 9 Drawings ❏ Appendices If a problem in device operation cannot be resolved using the information in this manual, (see Section 6.1) contact ICU Medical Specific instructions for operating the device are contained in its respective System Operating Manual The terms “infusion system”, “infuser”, and “device”...

  • Page 13: Component Designators

    DSLR Display start line register ECG Electrocardiograph EEG Electroencephalogram EMC Electromagnetic compatibility EMG Electromyogram EMI Electromagnetic interference EPROM Erasable/programmable read-only memory ESD Electrostatic discharge ETO Ethylene oxide hr Hour Hz Hertz ID Identification I/O Input/output Technical Service Manual 1 - 3 LifeCare PCA...
  • Page 14 SRAM Static random access memory UART Universal asynchronous receiver transmitter V Volt Volts alternating current Collector supply voltage Volts DC VTBI Volume to be infused WDI Watchdog input A Microampere V Microvolt LifeCare PCA 1 - 4 Technical Service Manual...

  • Page 15: User Qualification

    1.6 USER QUALIFICATION USER QUALIFICATION The LifeCare PCA with ICU Medical MedNet infusion system is intended for use at the direction or under the supervision of licensed physicians or certified health care professionals who are trained in the use of the pump and the administration of parenteral and epidural fluids and drugs and the corresponding warnings and precautions.

  • Page 16: Fcc Information

    Using an unshielded Ethernet cable may result in increased emissions. FCC INFORMATION The LifeCare PCA has been tested and found to comply with the Class B limits for list number 20837-04 Class a/b/g digital devices, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference.
  • Page 17 DEFAULT SETTINGS CONTINUE Figure 1-1. LifeCare PCA Self Test Screens Note: If the infuser is running 7.02 software or higher, the Software Version screen will display instead of the Self Test Complete screen, and will automatically transition to the next screen after 5 seconds. Select SETTINGS> on this screen to view the Select Setting to Change menu and set the time and date.
  • Page 18 9. Verify the screen is displayed. SAVING DATE AND TIME 10. Verify the screen is displayed. SELECT SETTING TO CHANGE 11. Press the softkey when correct time and date are displayed. [ON/OFF] LifeCare PCA 1 - 8 Technical Service Manual...
  • Page 19 5. Verify the infusion system is not connected to a patient and press [CONTINUE] 6. After the power up RAM test is completed, the infuser displays the Biomed Mode Main Menu screen. Press the softkey. [MAINTENANCE] 7. Press the softkey. [SET VOLUME] Technical Service Manual 1 - 9 LifeCare PCA...

  • Page 20: Suspected Cybersecurity Event Or Threat

    These measures serve as the primary defense against tampering with a medical device. Contact ICU Medical to report the suspected cybersecurity event or threat. LifeCare PCA 1 - 10...

  • Page 21: Warranty

    (whether such cause be based in contract, negligence, strict liability, other tort, or otherwise) exceed the price of such product, and in no event shall ICU Medical be liable for incidental, consequential, or special damages or losses or for lost business, revenues, or profits.
  • Page 22 SECTION 2 WARRANTY This page intentionally left blank. LifeCare PCA 2 - 2 Technical Service Manual...

  • Page 23: System Operating Manual

    SYSTEM OPERATING MANUAL System Operating Manual A copy of the is included with every LifeCare PCA with (see ICU Medical MedNet infusion system. If a copy is not available, contact ICU Medical Section 6.1) Technical Service Manual 3 - 1 LifeCare PCA...
  • Page 24 SECTION 3 SYSTEM OPERATING MANUAL This page intentionally left blank. LifeCare PCA 3 - 2 Technical Service Manual...

  • Page 25: Figure 5-9

    LIFECARE PCA INFUSERS  UPGRADED WITH 7.X SOFTWARE Legacy LifeCare PCA infusion systems with list number 20709-04 upgraded to 7.x software are substantially equivalent with list number 20837. When the software is upgraded, only the keypad and front enclosure labeling are upgrading to ensure alignment with the software.

  • Page 26: Iec 60601-1 Compliance

    Instead of compliance with IEC 60601-1-2:2007 as specified in 1.8, Electromagnetic Compatibility , the following applies: The LifeCare PCA has been tested and found to comply with electromagnetic com- patibility (EMC) limits as specified in IEC 60601-1-2:2001. FLUID INGRESS PROTECTION RATING Instead of the rating of IPX2 as indicated on the back cover of this manual, the rating of IPX1 (described below) applies.

  • Page 27: Fuse Information

    DPM. To perform the occlusion test, proceed as follows: 1. Connect the distal end of the LifeCare PCA set to the DPM through a three-way stopcock. Set the three-way stopcock to air. 2. Verify the DPM reads zero.
  • Page 28 SECTION 4 INFORMATION FOR LEGACY LIFECARE PCA INFUSERS UPGRADED WITH 7.X SOFTWARE 4.7.1 OCCLUSION ALARM SWITCH TEST Figure 4-1 To perform the occlusion alarm switch test, see , and proceed as follows: 1. Using the three-way stopcock, attach the DPM to the end of the patient line.

  • Page 29: Figure 4-1. Occlusion Alarm Test Setup

    6. If, after investigating the possibilities in Step 5, the leaf spring cannot be kept in contact with the occlusion alarm switch, contact ICU Medical. Technical Service Manual 4 - 5 LifeCare PCA...

  • Page 30: Figure 4-2. Occlusion Alarm Pressure Adjustment

    SECTION 4 INFORMATION FOR LEGACY LIFECARE PCA INFUSERS UPGRADED WITH 7.X SOFTWARE 7. Reinstall the CE PWA and connect the infuser to AC power. 8. Connect the cables from the rear enclosure assembly to the MCU PWA to allow (see Figure 7-1) the infuser to operate with the enclosure open .

  • Page 31: Patient Pendant Jack Assembly Replacement

    NRTL (National Recognized Testing Laboratory), is a designation MCN 160992 granted by the U.S. Occupational Safety and Health Administration (OSHA) to laboratories which have been recognized to perform certification to U.S. Standards. Technical Service Manual 4 - 7 LifeCare PCA...
  • Page 32 SECTION 4 INFORMATION FOR LEGACY LIFECARE PCA INFUSERS UPGRADED WITH 7.X SOFTWARE This page intentionally left blank. LifeCare PCA 4 - 8 Technical Service Manual...

  • Page 33: Maintenance And Service Tests

    CLEANING AND DISINFECTION Clean and disinfect the LifeCare PCA infuser between each patient use. In addition, the infuser should be thoroughly cleaned and disinfected once a month or according to facility protocol. The following sections describe how to clean and disinfect the LifeCare PCA infuser.

  • Page 34: Cleaning

    CAUTION: Use only recommended cleaning solutions and follow manufacturers’ recommendations. Using cleaning solutions not recommended by ICU Medical may result in product damage. Do not use compounds containing combinations of isopropyl alcohol and dimethyl benzyl ammonium chloride. CAUTION: Never use sharp objects such as fingernails, paper clips, or needles, to clean any part of the infuser.

  • Page 35: Cleaning Supplies

    2. When the cleaning wipe becomes soiled, start wiping with the unsoiled part of the cleaning wipe. Replace the wipe as needed. 3. Continue wiping until all visible soil, organic dirt, or spilled fluid is completely removed. Technical Service Manual 5 - 3 LifeCare PCA...

  • Page 36: Cleaning Exterior Surfaces

    . Make sure each area of the infuser is thoroughly clean and free from all visible soil before proceeding to the next step. Note: Do not pour or spray fluid on to the infuser. LifeCare PCA 5 - 4 Technical Service Manual...

  • Page 37: Figure 5-1. Bottom View - Cleaning The Bottom Of The Infuser

    Use a combination of brush and swab as needed to clean Figure the seam that joins the front and rear parts of the infuser case highlighted in Note: Do not allow fluid into any ports or vents on the infuser. Technical Service Manual 5 - 5 LifeCare PCA...

  • Page 38: Figure 5-2. Rear View - Cleaning The Back Of Infuser

    6. Using a lint-free cloth dampened in the approved cleaning solution or wipes, wipe areas around the patient pendant, pendant cord, and the button at the end of the pendant cord. Note: Do not allow fluid to flow into the crevices near the button. LifeCare PCA 5 - 6 Technical Service Manual...

  • Page 39: Figure 5-3. Front View - Cleaning The Keypad

    3. Using a lint-free cloth dampened in the approved cleaning solution or wipes (see Table 5-1 ), wipe the vial compartment door including door hinge, all interior and Figure 5-4 exterior surfaces, and infuser housing vial door recess highlighted in Technical Service Manual 5 - 7 LifeCare PCA...

  • Page 40: Cleaning The Vial Compartment

    Optic Surface Cleaner, or a soft, lint-free cloth moistened with a streak-free optical glass cleaner. CAUTION: TO AVOID FLUID INGRESS, DO NOT SPRAY FLUIDS OR CLEANING SOLUTIONS ON THE BAR CODE READER WINDOW AND PRESS LIGHTLY ON THE BAR CODE READER WINDOW WHILE CLEANING. LifeCare PCA 5 - 8 Technical Service Manual...

  • Page 41: Figure 5-5. Front View - Cleaning The Vial Compartment

    6. Using lint-free cloths dampened in the approved cleaning solution or wipes (see Table 5-1 ),clean the interior surface of the vial compartment. 7. Use a brush to remove debris and then moist swabs to clean any openings or hard to reach areas. Technical Service Manual 5 - 9 LifeCare PCA...

  • Page 42: Cleaning The Injector Switch Pin

    Stuck Injector Switch Pin Test described in Section 5.6.3 perform the injector switch pin cleaning procedure below. Figure 5-7. Example of Injector Switch Pin With Accumulated Fluid Spillage (view from the top of the flange) LifeCare PCA 5 - 10 Technical Service Manual...

  • Page 43: Cleaning The Power Cord Strap

    3. Wipe off excess cleaning fluid, and let the strap air dry. 5.2.9 CLEANING INFUSER ACCESSORIES To clean the infuser accessories: 1. Clean all accessories using the supplies and general cleaning instructions Section 5.2.4 Technical Service Manual 5 - 11 LifeCare PCA...

  • Page 44: Rinsing The Infuser

    2. With gloves on, remove a wipe from the dispenser and unfold it to expose the maximum surface area before wiping, or spray an approved cleaning solution on a clean, lint-free cloth. (See Section 5.2.1 CAUTION: DO NOT SPRAY CLEANING SOLUTIONS TOWARD ANY OPENING IN THE INFUSER. LifeCare PCA 5 - 12 Technical Service Manual...

  • Page 45: Disinfection

    Clorox™ Germicidal Bleach Do not exceed 1 part bleach in (8.25% concentration) 10 parts water. Note: At the time of publication, ICU Medical recommends only the disinfecting Table 5-4 solutions in . For updated listings of approved disinfectants, visit www.icumed.com.

  • Page 46: Disinfection Supplies

    3. Use the swab to clean hard to reach areas. Change swabs as needed. 4. Dampen a lint-free cloth with the approved disinfecting solution to remove any fiber residue left behind, if using a cotton swab. LifeCare PCA 5 - 14 Technical Service Manual...

  • Page 47: Disinfecting Exterior Surfaces

    ) or wipes, wipe the infuser handle and back surfaces. 8. Using a combination of brushing, swabbing and wiping, disinfect the threaded pole clamp shaft by rotating the knob back and forth, and disinfect the knob. Technical Service Manual 5 - 15 LifeCare PCA...

  • Page 48: Disinfecting The Vial Compartment

    Note: If a sensor pin is damaged or broken off, replace the infusion mechanism assembly see Section 7.3.8.14 see Table 4. Using lint-free cloths dampened in the approved disinfecting solution or wipes, disinfect the interior surface of the vial compartment. LifeCare PCA 5 - 16 Technical Service Manual...

  • Page 49: Disinfecting The Power Cord Strap

    3. When no moisture is detected, return the infuser to service. Note: Make sure the power cord and plug are completely dry before plugging the infuser into AC (mains) power. To obtain additional information on disinfecting the infuser, contact ICU Medical. Technical Service Manual 5 - 17 LifeCare PCA...

  • Page 50: Product Handling And Disposal

    At the end of the lithium coin cell battery’s service life, dispose of the battery by following your facility’s disposal policy for lithium coin cell batteries. At the end of the infuser’s serviceable life, the infuser parts must be recycled by an authorized electronic waste handler. LifeCare PCA 5 - 18 Technical Service Manual...

  • Page 51: Preventive Maintenance

    5.5 PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE ICU Medical requires that preventive maintenance (PM) be performed at least once every 12 months. Replace components as required by visual inspection and test results. Section 5.5.1 Complete the checklist in • The sealed, lead-acid battery must be replaced at least once every 24 months.

  • Page 52: Pm/Pvt Checklist

    Note: The PM process and the PVT process must each be performed at least once every 12 months to ensure proper performance of the LifeCare PCA infuser. In addition, inspect the infusion system after repair or during cleaning. Replace any damaged or defective external parts as required.

  • Page 53: Labels Inspection

    - High Voltage Label Label (internal) - Rear Caution Label - Product I.D. Label - Power Cord Label 3. Inspect the labels for legibility and peeling. To replace a label, contact ICU Medical. Technical Service Manual 5 - 21 LifeCare PCA...

  • Page 54: Figure 5-8. Lifecare Pca Infuser Labels

    LABEL LEVEL LABEL BATTERY LABEL (INTERNAL) PATIENT USE ONLY PENDANT LABEL FCC LICENSE # LABEL REAR (INTERNAL) CAUTION LABEL HIGH VOLTAGE LABEL WIRELESS USB ADAPTOR (INTERNAL) Figure 5-8. LifeCare PCA Infuser Labels LifeCare PCA 5 - 22 Technical Service Manual...

  • Page 55: Ac Power Cord Inspection And Test

    (see Section 7.3.5) 10. Connect the infuser to AC power and confirm the AC indicator is lit. To test the AC power cord, perform the Electrical Safety Test in the PVT (see Section 5.6.8) Technical Service Manual 5 - 23 LifeCare PCA...
  • Page 56 SECTION 5 MAINTENANCE AND SERVICE TESTS REAR ENCLOSURE BATTERY DOOR BATTERY DOOR POWER CORD RETAINING STRAP 6-32 AC POWER PAN HEAD RECEPTACLE SCREW AC POWER CORD Figure 5-9. AC Power Cord Assembly LifeCare PCA 5 - 24 Technical Service Manual...

  • Page 57: Front Enclosure, Rear Enclosure, Cradle Assembly, And Security Door Inspection And Test

    Section 7.3.8.4) 8. Insert a LifeCare PCA vial into the cradle and ensure a secure fit. Note: Move the cradle to its uppermost position before inserting the vial and align the vial barcode against the barcode reader.

  • Page 58: Figure 5-10. Front Enclosure And Rear Enclosure

    SECTION 5 MAINTENANCE AND SERVICE TESTS 4-40 x 3/8 PAN HEAD SCREW (4) CRADLE ASSEMBLY SECURITY DOOR DOOR LOCK INJECTOR FLANGE RETAINER FRONT ENCLOSURE REAR ENCLOSURE Figure 5-10. Front Enclosure and Rear Enclosure LifeCare PCA 5 - 26 Technical Service Manual...

  • Page 59: Rubber Foot Pad Inspection

    1. Inspect for missing or loose rubber foot pads, and rubber foot pads that are starting to peel away from their recessed areas in the enclosure. Replace or install Section 7.3.4 as described in RUBBER FOOT PAD (4) Figure 5-11. Rubber Foot Pads Technical Service Manual 5 - 27 LifeCare PCA...

  • Page 60: Pole Clamp Assembly Inspection And Test

    (see Section 7.3.9.2) assembly. If the pad is missing, replace the assembly 4. Insert the LifeCare PCA key and unlock the door for unlocking the pole clamp assembly. 5. Tighten and loosen the pole clamp shaft by rotating the pole clamp knob so that the shaft moves through its entire length.

  • Page 61: Keypad, Displays (Led/Lcd), And Indicators

    If the display appears to be damaged, replace the LCD Section 7.3.8.13) To test the keypad, displays (LED/LCD), and indicators, access the System Tests in (see Section 5.6.5) Biomed Mode Technical Service Manual 5 - 29 LifeCare PCA...

  • Page 62: Figure 5-13. Keypad, Displays, And Indicators

    SECTION 5 MAINTENANCE AND SERVICE TESTS DISPLAY WINDOW SOFTKEY KEYPAD BUTTON (14) HISTORY/BATTERY BUTTON AUDIO PAUSE BUTTON START/STOP ON/OFF BUTTON BUTTON BATTERY POWER AC POWER INDICATOR INDICATOR Figure 5-13. Keypad, Displays, and Indicators LifeCare PCA 5 - 30 Technical Service Manual...

  • Page 63: Patient Pendant Inspection

    Verify the patient pendant is properly engaged/retained. (see To test the patient pendant, access the System Tests (Keypad Test) in Biomed Mode Section 5.6.5) PATIENT PENDANT CABLE RETAINING STRAP PATIENT PENDANT ASSEMBLY Figure 5-14. Patient Pendant Technical Service Manual 5 - 31 LifeCare PCA...

  • Page 64: Barcode Reader Window Inspection, Test

    • To avoid fluid ingress, do not spray fluids or cleaning solutions on the barcode reader window, and press lightly on the barcode reader window while cleaning. (see Section 5.6.5) To test the barcode reader, access the System Tests in Biomed Mode LifeCare PCA 5 - 32 Technical Service Manual...

  • Page 65: Figure 5-15

    5.5 PREVENTIVE MAINTENANCE BAR CODE READER WINDOW FRONT ENCLOSURE BARCODE READER BARCODE AND BRACKET READER WINDOW BARCODE READER GASKET 6-32 x 5/16 HEX HEAD SCREW MCU PWA Figure 5-15. Barcode Reader Assembly Technical Service Manual 5 - 33 LifeCare PCA...

  • Page 66: Performance Verification Test

    The PVT requires the following equipment and materials (or equivalents): - Door key - LifeCare PCA sterile empty vial and injector (List No. 6021) Note: If a custom drug library is installed on the device, use an empty vial with a hospital-generated barcode for a medication in the installed drug library that has a drug concentration of 1 mg/mL.

  • Page 67: Test Setup

    2. Plug the AC power cord into a grounded, hospital-grade, 120 V 50 - 60 Hz receptacle. 3. Connect the appropriate LifeCare PCA set to a 30 mL LifeCare PCA vial/injector. CAUTION: Ensure all caps on the vial and the administration set are removed and all clamps are open when priming.

  • Page 68: Self Test

    (see Section 6) condition recurs, note the message and take corrective action Repeat the self test. If the alarm condition continues to recur, remove the infuser from service and contact ICU Medical. LifeCare PCA 5 - 36 Technical Service Manual...
  • Page 69 SELF TEST SELF TEST COMPLETE TIME: 11:13 AM RAM.....OK DATE: 07/21/14 FLASH..OK CPU ID..OK SOFTWARE CPU....OK 07.00.00.019 TIMER..OK DRUG LIBRARY SYSTEM DEFAULT SETTINGS CONTINUE Figure 5-17. LifeCare PCA Self Test Screens Technical Service Manual 5 - 37 LifeCare PCA...

  • Page 70: Biomed Mode Tests

    Biomed mode tests. Note: Verify the patient pendant has a label that indicates it is appropriate for use with the LifeCare PCA pump. No Check Printer alarm will sound if problems are encountered while printing in the Biomed Mode.

  • Page 71: Delivery Accuracy Test

    [ON/OFF] 3. With the cradle in the uppermost position, insert a water-filled, primed LifeCare PCA vial, injector, and LifeCare PCA set, with an 18-gauge butterfly needle or a blunt cannula, into the cradle. 4. Squeeze the cradle release mechanism and move the cradle down until the vial injector snaps into the injector flange retainer.
  • Page 72 36. Close and lock the door. 37. Verify the message displays. DOOR LOCKED 38. Press [START] 39. Verify the message displays, and the infuser PRESS START/PAUSE BUTTON TO STOP is delivering fluid. LifeCare PCA 5 - 40 Technical Service Manual...

  • Page 73: Delivery Accuracy Test (Alternate Method)

    5.6 PERFORMANCE VERIFICATION TEST 40. Once the second loading dose is completed, verify the infuser delivered 20 mL  1 mL. 41. Remove the blunt cannula or needle from the distal end of the LifeCare PCA set. 5.6.6.1 DELIVERY ACCURACY TEST (ALTERNATE METHOD) Note: If the Drug Library will not allow the use of the sterile empty vial, use a vial with a drug concentration of 1 mg/mL, with a minimum of 25 mL of water.

  • Page 74: End Of The Pvt

    If all Performance Verification Tests have been successful, proceed as follows: 1. Clear device history. 2. Reset the LifeCare PCA infusion system to the original configuration. 3. Verify the correct time and date. 4. Return the LifeCare PCA infusion system to service.

  • Page 75: Network Connectivity Checks

    NETWORK CONNECTIVITY CHECKS The purpose of this test is to verify basic connectivity with the communications network and with ICU Medical MedNet when the infuser is operating normally. The test is not intended to be a connectivity performance test. To check network connectivity, perform the procedure below for an Ethernet or Wireless network as appropriate.

  • Page 76: Figure 5-19. History/Battery Status Screen

    Once connectivity to the network has been confirmed using one of the above tests, if the infuser is configured for Auto Programming, this additional test can be performed to verify that the infuser is communicating with ICU Medical Mednet: 1. Power on the infuser in User mode.

  • Page 77: Figure 5-21. Unable To Auto-Program Screen

    UNABLE TO AUTO-PROGRAM have passed since the infuser was powered on, then the infuser is not connected (see Figure 5-21) to your ICU Medical MedNet server Morphine 5 mg/mL CCA1 UNABLE TO...

  • Page 78: Battery Operation Overview

    The software battery management algorithm controls the battery charger. The charging scheme is a current limit/two stage voltage limit charger. The charge current is limited to 1 A. A fuse protects against damage due to a short circuit. LifeCare PCA 5 - 46 Technical Service Manual...

  • Page 79: Troubleshooting

    For customer service, contact the Pump Repair Center: 1-866-488-6088 or by email: canadapumpsupport@icumed.com To order parts, contact Spare Parts Customer Service: 1-866-488-6088 or by email: pumppartsservices@icumed.com All Other Countries For technical assistance, contact your local ICU Medical sales office. Technical Service Manual 6 - 1 LifeCare PCA...

  • Page 80: Diagnostic Mode

    Biomed mode and return the device to normal operation. ALARM MESSAGES AND ERROR CODES Alarms on the LifeCare PCA infuser have three priority levels (high, medium, and low) which occur based on the severity of the alarm condition. Alarms are generated when values for parameters monitored by the infuser move out of a preset range.

  • Page 81: Operational Alarm Messages

    Table 6-1. Operational Alarm Messages Audio Pause Alarm Name Possible Cause Corrective Action Duration No alarm Hardware or software failure Contact ICU Medical NONE message, pump stalls and cannot be used, or suspends communication with external devices...
  • Page 82 Infuser may be turned off while preparing new vial INFUSER Infuser paused for more than Close tubing slide clamp when 2 minutes STOPPED two minutes handling vial Press [START/STOP] to resume infusion, or unlock door LifeCare PCA 6 - 4 Technical Service Manual...
  • Page 83 Secure the pendant into the port OPEN CIRCUIT port Pendant button is partially Release the pendant button pressed or stuck Using PCA Plus II patient Confirm use of LifeCare PCA pendant patient pendant (light gray pendant (blue pendant) incompatible) PENDANT...

  • Page 84: Error Codes Requiring Technical Service

    Table 6-2. Error Codes Requiring Technical Service Alarm Malfunction Description Possible Cause Corrective Action Code Interrupt Overlap Interrupt failure Contact ICU Medical Invalid Interrupt Invalid or unused interrupt Stack Error RAM error Task Dead Error Periodic task or interrupt stopped running...
  • Page 85 (see Section 7.3.6) If malfunction cannot be cleared, contact ICU Medical Motor State Invalid rate or restart; Contact ICU Medical bad states or events in motor software History Corruption History data corrupted Motor Data Error Failed CRC of motor data...
  • Page 86 (see Section 7.3.6) If malfunction cannot be cleared, contact ICU Medical Error Log Data Error Failed error log checksum Contact ICU Medical Background Data Error Inconsistent background data Switch Data Error Corrupted switch data Mirror Data Mismatched Invalid date and time...
  • Page 87 Table 6-2. Error Codes Requiring Technical Service Alarm Malfunction Description Possible Cause Corrective Action Code Alarm Data Error Invalid alarm data Contact ICU Medical Power Down Error Improper shutdown Intertask Message Error Illegal intertask message Invalid Function Parameter Invalid parameter data Invalid Message...
  • Page 88 Verify icon PWA out of range connections to MCU PWA Replace icon PWA (see Section 7.3.8.12.4) If problem persists, contact ICU Medical Audible Alarm On or off voltage Contact ICU Medical out of range LCD Readback Error Display data does...
  • Page 89 (see Section 7.3.8.14) Motor winding open circuit Motor winding current If problem persists, below 75 mA contact ICU Medical Motor Voltage Error Motor voltage out of range Contrast Voltage Error Contrast voltage out of range Verify LCD assembly connections to MCU PWA Replace LCD assembly (see Section 7.3.8.12.2)

  • Page 90: Troubleshooting Procedures

    Self test failure Power off infuser, then power on (Section 5.6.4) If error recurs, contact ICU Medical Biomed Mode Tests Defective MCU PWA Contact ICU Medical (Section 5.6.5) IN RAM Defective MCU PWA Defective MCU RAM Defective EPROM Defective CPU CLOCK...
  • Page 91 Defective numeric display PWA Verify numeric display PWA connection to MCU PWA Replace numeric display PWA (Section 7.3.8.12.3) Defective MCU PWA Contact ICU Medical INDICATOR Defective icon display PWA Verify icon display connection to MCU PWA Replace icon display PWA (Section 7.3.8.12.2)
  • Page 92 SECTION 6 TROUBLESHOOTING Table 6-3. Troubleshooting with the PVT Test Failure Probable Cause Corrective Action Delivery Accuracy Test LifeCare PCA set not properly Re-prime set and check clamps primed (Section 5.6.6) Defective mechanism Replace mechanism assembly assembly (Section 7.3.8.14) Occlusion Test...

  • Page 93: Replaceable Parts And Repairs

    Wear an antistatic wrist strap and use an ESD-protected workstation. Store PWAs in antistatic bags before placing them on any surface. Unless otherwise indicated, the following procedures require an empty syringe to be installed in the cradle. Technical Service Manual 7 - 1 LifeCare PCA...

  • Page 94: Required Tools And Materials

    - Set of standard and metric nutdrivers - Three-way stopcock - Set of Phillips™ screwdrivers - LifeCare PCA IV administration set (List No. 14277) - X-acto™ knife - Grease (Braycote™ 804) - Digital pressure meter...

  • Page 95: Injector Sensor Switch Adjustment

    5. Apply red GLPT insulating varnish to the screw heads. 6. Reassemble the infuser in the exact reverse order of disassembly. 7. Close and lock the security door. Technical Service Manual 7 - 3 LifeCare PCA...

  • Page 96: Vial Sensor Switch Adjustment

    6. Apply red GLPT insulating varnish to the screw heads. 7. Reassemble the infuser in the exact reverse order of disassembly. 8. Close and lock the security door. 9. Connect the infuser to AC power. LifeCare PCA 7 - 4 Technical Service Manual...

  • Page 97: Occlusion Alarm Switch Adjustment

    7.2.5 OCCLUSION ALARM SWITCH ADJUSTMENT Contact ICU Medical for occlusion alarm switch and pressure adjustment. This procedure can only be performed by ICU Medical personnel because specialized equipment and techniques are necessary to complete the adjustment correctly. Technical Service Manual 7 - 5...

  • Page 98: Replacement Procedures

    - Set of Phillips screwdrivers - Red GLPT insulating varnish - Set of box wrenches - Permanent marker - Set of open end wrenches - Isopropyl alcohol - Needle nose pliers - Lint-free cloth LifeCare PCA 7 - 6 Technical Service Manual...

  • Page 99: Front And Rear Enclosure Replacement

    6. Join the front enclosure and rear enclosure in the exact reverse order of separation. To verify successful replacement of the front and rear enclosures, perform the PVT Section 5.6 Technical Service Manual 7 - 7 LifeCare PCA...

  • Page 100: Rubber Foot Pad Replacement

    RUBBER FOOT PAD (4) REAR ENCLOSURE SPLIT LOCK AC POWER WASHER CORD SET BATTERY BATTERY DOOR DOOR PAD 6-32 X 1/4 PAN HEAD SCREW Figure 7-4. Battery Assembly, AC Power Cord, and Patient Pendant Assembly LifeCare PCA 7 - 8 Technical Service Manual...

  • Page 101: Ac Power Cord Replacement

    Replacement parts for this procedure are: Assembly, Battery, with Wire Harness Door, Battery Pad, Battery Door Strap, Battery Screw, 6-32 x 1/4, Pan Head, Phillips Screw, 4-24 x 3/8, Thread Cutting, Phillips Washer, Flat, #6 Technical Service Manual 7 - 9 LifeCare PCA...
  • Page 102 Replacement of the battery door, door pad, and battery strap are routine maintenance and no verification procedure is normally required. However, if the infuser may have been Section 5.6 damaged during this procedure, perform the PVT in LifeCare PCA 7 - 10 Technical Service Manual...

  • Page 103: Patient Pendant Assembly Replacement

    3. Connect the replacement patient pendant assembly to the patient pendant jack. Note: Verify the LifeCare PCA replacement patient pendant cord is color-coded blue and the switch button is black. Replacement of the patient pendant assembly is routine maintenance and no verification procedure is normally required.

  • Page 104: Security Door And Door Hinge Replacement

    Replacement of the security door and door hinge is routine maintenance and no verification procedure is normally required. However, if the infuser may have been damaged during Section 5.6 the procedure, perform the PVT in LifeCare PCA 7 - 12 Technical Service Manual...

  • Page 105: Figure 7-5. Front Enclosure Assembly External Components

    6-24 x 5/8 PAN HEAD SCREW (2) DOOR HINGE 4-40 x 3/8 PAN HEAD SCREW (4) 4-40 x 3/16 FLAT HEAD SCREW DOOR LATCH SECURITY DOOR KEYPAD Figure 7-5. Front Enclosure Assembly External Components Technical Service Manual 7 - 13 LifeCare PCA...

  • Page 106: Keypad Replacement

    10. Reinstall the ground strap and grounding bracket using the nut and washer that were removed in Step 4. 11. Reassemble the infuser in the exact reverse order of disassembly. To verify successful replacement of the keypad, perform the PVT in Section 5.6 LifeCare PCA 7 - 14 Technical Service Manual...

  • Page 107: Door Latch Hook Replacement

    5. Install the replacement cradle assembly using the screws that were removed in Step 5. 6. Close and lock the security door. Section 5.6 To verify successful replacement of the cradle assembly, perform the PVT in Technical Service Manual 7 - 15 LifeCare PCA...

  • Page 108: Mechanism Lever Arm Replacement

    5. Install the replacement mechanism lever arm in the exact reverse order of removal. 6. Reinstall the cradle assembly. 7. Reassemble the infuser in the exact reverse order of disassembly. To verify successful replacement of the mechanism lever arm, perform the PVT Section 5.6 LifeCare PCA 7 - 16 Technical Service Manual...

  • Page 109: Door Latch Assembly Replacement

    , and proceed as follows: 1. Disconnect the infuser from AC power. Section 7.2.2 2. Separate the front and rear enclosures as described in 3. Disconnect the door lock cable from J12 on the MCU PWA. Technical Service Manual 7 - 17 LifeCare PCA...

  • Page 110: Door Lock Assembly Replacement

    4. Using the 7/8 inch open end wrench, remove the door lock retainer nut while sliding the door lock cylinder through the keypad grounding bracket and front enclosure. Note the position of the door latch cam. LifeCare PCA 7 - 18 Technical Service Manual...

  • Page 111: Handle Gasket And Enclosure Gasket

    5. Reassemble the infuser in the exact reverse order of disassembly. To verify successful replacement of the handle and enclosure gaskets, perform the PVT Section 5.6 Technical Service Manual 7 - 19 LifeCare PCA...

  • Page 112: Removing The Ce Pwa

    CAUTION: The CE PWA is device specific and cannot be replaced with another CE PWA. Infusion system communications will not function properly with a CE PWA from another infuser. If the CE PWA is damaged, contact ICU Medical. Note: This procedure is intended to facilitate other repairs only.
  • Page 113 Figure 7-8. Removing the CE PWA 3. Install these two screws last. 2. Hold the assembly up 1. Install these two screws first. and away from the MCU. Figure 7-9. Installing the CE PWA Technical Service Manual 7 - 21 LifeCare PCA...

  • Page 114: Removing The Electronics Assembly

    Note: Verify all connectors are fully seated before the front and rear enclosures are closed and fastened. 12. Reassemble the infuser in the exact reverse order of disassembly. To verify successful installation of the electronics assembly, perform the PVT Section 5.6 LifeCare PCA 7 - 22 Technical Service Manual...

  • Page 115: Antenna Pwa Replacement

    To verify successful replacement of the antenna PWA, perform the PVT in Section 5.7 and the network connectivity checks in BACK ANTENNA COVER ANTENNA PWA ANTENNA COVER GASKET FRONT ENCLOSURE FRONT ANTENNA ANTENNA CABLE COVER RETAINING CLIPS Figure 7-10. Antenna PWA Replacement Technical Service Manual 7 - 23 LifeCare PCA...

  • Page 116: Electronics Assembly Component

    2. Separate the front and rear enclosures as described in Section 7.3.8.10 3. Remove the electronics assembly as described in 4. Using the X-acto knife, lift the LCD shield from the LCD assembly. LifeCare PCA 7 - 24 Technical Service Manual...
  • Page 117 Note: Verify all connectors are fully seated before the front and rear enclosures are closed and fastened. 9. Reassemble the infuser in the exact reverse order of disassembly. To verify successful replacement of the LCD assembly, perform the PVT in Section 5.6 Technical Service Manual 7 - 25 LifeCare PCA...

  • Page 118: Replacement

    Section 7.3.8.10 4. Using the diagonal cutters, snip off the ends of the four nylon hardware posts attaching the icon display PWA to the MCU PWA. Remove the defective icon display PWA. LifeCare PCA 7 - 26 Technical Service Manual...
  • Page 119 - power supply connectors J17, J14 7. Remove the three fasteners holding the MCU PWA in place, then remove the MCU PWA. 8. Reattach the battery connector J14 and wait five minutes to charge the super cap. Technical Service Manual 7 - 27 LifeCare PCA...

  • Page 120: Lcd Window Replacement

    7. Reassemble the infuser in the exact reverse order of disassembly. To verify successful replacement of the LCD window, perform the PVT in Section 5.6 LifeCare PCA 7 - 28 Technical Service Manual...

  • Page 121: Mechanism Assembly Replacement

    9. Reassemble the infuser in the exact reverse order of disassembly. Note: Verify all connectors are fully seated before the front and rear enclosures are closed and fastened. To verify successful replacement of the mechanism assembly, perform the PVT Section 5.6 Technical Service Manual 7 - 29 LifeCare PCA...

  • Page 122: Barcode Reader, Gasket, And Window

    7.3.8.15 BARCODE READER, GASKET, AND WINDOW REPLACEMENT Note: The barcode reader window has been modified to prevent fluid ingress. Contact ICU Medical if the barcode reader window needs to be replaced. Recommended tools and materials for this procedure are a 1/4 inch nutdriver, an X-acto knife, isopropyl alcohol, CleanTex CT 811 OpticPad Optic Surface Cleaner, and a lint-free cloth.

  • Page 123: Replacement

    To replace the rear enclosure assembly components, see and proceed as detailed in the following sections. Note: Verify all connectors are fully seated before the front and rear enclosures are closed and fastened. Technical Service Manual 7 - 31 LifeCare PCA...

  • Page 124: Fuse Replacement

    Insert the flat blade screwdriver between the locking tab at the center bottom of the fuseholder and the infuser housing. Press the tab toward the center of the fuseholder to release it. LifeCare PCA 7 - 32 Technical Service Manual...

  • Page 125: Pole Clamp Assembly Replacement

    Replacement of the pole clamp assembly is routine maintenance and no verification procedure is normally required. However, if the infuser may have been damaged during this procedure, perform the PVT in Section 5.6 Technical Service Manual 7 - 33 LifeCare PCA...

  • Page 126: Velcro Strap And Retainer Plate

    Replacement of the Velcro strap and retainer plate is routine maintenance and no verification procedure is normally required. However, if the infuser may have been damaged during this procedure, perform the PVT in Section 5.6 LifeCare PCA 7 - 34 Technical Service Manual...

  • Page 127: Power Supply Pwa Replacement

    To replace the pawl/ratchet assembly, see Figure 7-14 , and proceed as follows: 1. Disconnect the infuser from AC power. Section 7.2.2 2. Separate the front and rear enclosures as described in Technical Service Manual 7 - 35 LifeCare PCA...

  • Page 128: Rear Enclosure Harness Assembly, Equipotential Post, And Ground Strap

    9. Using a 3/16 inch nutdriver, remove the 4-40 nuts and washers that secure the AC connector to the rear enclosure. 10. Remove the rear enclosure harness assembly by carefully pulling it through the rear enclosure. LifeCare PCA 7 - 36 Technical Service Manual...

  • Page 129: I/O Pwa Replacement

    7. Reassemble the infuser in the exact reverse order of disassembly. 8. Connect the infuser to AC power. Section 5.6 To verify successful replacement of the I/O PWA, perform the PVT in Section 5.7 and the network connectivity checks in Technical Service Manual 7 - 37 LifeCare PCA...

  • Page 130: Battery Pad Replacement

    6. Reassemble the infuser in the exact reverse order of disassembly. 7. Connect the infuser to AC power. To verify successful replacement of the battery pad, perform the PVT in Section 5.6 LifeCare PCA 7 - 38 Technical Service Manual...

  • Page 131: Patient Pendant Jack Assembly Replacement

    7. Reassemble the infuser in the exact reverse order of disassembly. 8. Connect the infuser to AC power. To verify successful replacement of the patient pendant jack assembly, perform the PVT Section 5.6 Technical Service Manual 7 - 39 LifeCare PCA...

  • Page 132: Figure 7-14. Rear Enclosure Internal Components

    8-32 X 3 HEX GROUND POLE CLAMP HEAD SCREW (2) STRAP GROUND STUD PAWL/RATCHET RIGHT GROUND CONNECT TO BATTERY ASSEMBLY STRAP BATTERY 4-40 HEX NUT (2) Figure 7-14. Rear Enclosure Internal Components LifeCare PCA 7 - 40 Technical Service Manual...

  • Page 133: Specifications

    *When the mechanism assembly is replaced or refurbished after five years, the expected service life of the device will be ten years from the date of the installation of the new device. Technical Service Manual 8 - 1 LifeCare PCA...
  • Page 134 Converting mg/h to mL/h: (mg/h)/(mg/mL) = mL/h Where: mg = milligram, mL = milliliter, and h = hour. Converting mcg/h to mL/h: (mcg/h)/(mcg/mL) = mL/h Where: mcg = micrograms, mL = milliliter, and h = hour. LifeCare PCA 8 - 2 Technical Service Manual...
  • Page 135 Figure 9-1 Figure 9-2 parts by index numbers which correlate to , and references the applicable replacement procedure. Note: PWA schematic drawings are available from ICU Medical upon request. Table 9-1. Illustrated Parts Breakdown Index Replacement Number Nomenclature Procedure Assembly, Mechanism Section 7.3.8.14...
  • Page 136 Section 7.3.9.5 Assembly, Pole Clamp Section 7.3.9.2 Arm, Lever, Mechanism Section 7.3.8.5 Strap, Ground, Right Section 7.3.9.6 Strap, Ground, Left Section 7.3.9.6 Bracket, Grounding, Keypad Section 7.3.8.2 Pad, Rubber Foot Section 7.3.4 LifeCare PCA 9 - 2 Technical Service Manual...
  • Page 137 As applicable Screw, 4-40 x 1/4, Hex Head, w/Washer As applicable Nut, M6, Hex, SS Section 7.3.9.6 Nut, 6-32, KEP, w/Conical Washer As applicable Nut, 4-40, Hex, Cad/Zinc, Small Serrated As applicable Technical Service Manual 9 - 3 LifeCare PCA...
  • Page 138 Nomenclature Procedure Nut, M12, Hex As applicable Standoff, 4-40 x 1, M/F, Hex Section 7.3.9.4 Wrap, Spiral Section 7.3.9.6 Tie, Cable Section 7.3.9.6 Section 7.3.9.9 Assembly, Wire, Power Supply Ground Section 7.3.9.4 LifeCare PCA 9 - 4 Technical Service Manual...

  • Page 139: Figure 9-1. Illustrated Parts Breakdown (Sheet 1 Of 2)

    Figure 9-1. Illustrated Parts Breakdown (Sheet 1 of 2) Technical Service Manual 9 - 5 LifeCare PCA...

  • Page 140: Figure 9-2. Illustrated Parts Breakdown (Sheet 2 Of 2)

    SECTION 9 DRAWINGS Figure 9-2. Illustrated Parts Breakdown (Sheet 2 of 2) LifeCare PCA 9 - 6 Technical Service Manual...

  • Page 141: Table A-1. Guidance And Manufacturer's Declaration - Electromagnetic Emissions

    CISPR11 connected to the public low voltage power supply network that supplies buildings used for domestic purposes Harmonic Emissions Class B IEC 61000-3-2 Voltage Fluctuations/ Complies Flicker Emissions IEC 61000-3-3 Technical Service Manual A - 1 LifeCare PCA...

  • Page 142: Table A-2. Guidance And Manufacturer's Declaration - Electromagnetic Immunity

    AC Mains voltage prior to application of the test level. Compliance levels are tested to IEC 60601-2-24 requirements, which are more stringent than IEC 61000-4-2 and IEC 61000-4-8. LifeCare PCA A - 2 Technical Service Manual...

  • Page 143: Table A-3 Guidance And Manufacturer's Declaration - Electromagnetic Immunity

    Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey, should be less than the compliance level in each frequency range. Interference may occur in the vicinity of equipment marked with the following symbol Technical Service Manual A - 3 LifeCare PCA...
  • Page 144 If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the infuser. Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V ] V/m. LifeCare PCA A - 4 Technical Service Manual...

  • Page 145: Rf Communications Equipment And The Infusion System

    At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies. The ISM bands between 150 kHz and 80 MHz are 6.765 MHz to 6.695 MHz; 13.553 MHz to 13.567 MHz; 26.957 MHz to 27.283 MHz; and 40.660 MHz to 40.700 MHz. Technical Service Manual A - 5 LifeCare PCA...
  • Page 146 80 MHz to 2.5 GHz to decrease the likelihood that mobile/portable communications equipment could cause interference if it is inadvertently brought into patient areas. =10 V =10 V , and E =10 V/meter LifeCare PCA A - 6 Technical Service Manual...
  • Page 147 All Other Countries For technical assistance, contact your local ICU Medical sales office. WARNING: EXPLOSION HAZARD EXISTS IF THE INFUSION SYSTEM IS USED IN THE PRESENCE OF FLAMMABLE SUBSTANCES. CAUTION: Federal (USA) law restricts this infuser to sale by or on the order...
  • Page 148 Indicates that Federal (USA) law restricts this device to sale by or on the order of a physician or other licensed practitioner The patient pendant handle and button are applied parts for the LifeCare PCA infuser. The patient pendant handle and button are Type BF applied parts complying with the higher degree of protection against electric shock, as defined in IEC 60601-1:2012.

Table of Contents