Page 1
Deck Box Metal Storage Assembly Guide IMPORTANT: PLEASE REGISTER YOUR HEX LIVING PRODUCT BEFORE ASSEMBLY Using the unique serial number, simply register your product at www.hexliving.co.uk to access and download the HEX Living lifetime warranty and video assembly instructions. Affix Serial Number HERE...
CARING FOR YOUR HEX LIVING PRODUCT Your HEX Living product is designed to stand the test of �me, which is why we’re happy to offer a life�me warranty on our products. With zero maintenance required, simply assemble your HEX Living product and enjoy pu�ng it to great use in your garden.
Page 3
Chartley: Assembly Guide ENSURE ALL ITEMS LISTED ARE PRESENT PRIOR TO STARTING ASSEMBLY PROCEDURE SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION Part Ref: 0206-01 Part Ref: 0206-05 Qty: x2 Qty: x1 Part Ref: 0206-02 Part Ref: 0206-33 Qty: x2...
Page 4
Chartley: Assembly Guide ENSURE ALL ITEMS LISTED ARE PRESENT PRIOR TO STARTING ASSEMBLY PROCEDURE SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION Part Ref: 0206-07 Part Ref: 0205-68 Qty: x1 Qty: x4 Part Ref: 0206-19 (Assembly) Qty: x1 Part Ref: 0203-03...
Page 5
Chartley: Assembly Guide ASSEMBLY STAGE 1 LOCATE AND SECURE A CORNER BRACE 0203-03 AT EACH LOCATION INDICATED. 0206-02 0206-01 0203-03 (x4) 0206-01 0206-02 0203-03 SECURE EACH CORNER BRACE 0203-03 AS SHOWN ABOVE. PLEASE NOTE: SECTION VIEW OF TYPICAL FIXING METHOD.
Page 6
Chartley: Assembly Guide ASSEMBLY STAGE 2 LOCATE AND SECURE FLOOR BRACE 0206-07 AT LOCATION INDICATED. 0206-07 0206-07 SLOT FLOOR BRACE 0206-07 INTO POSITION AS SHOWN ABOVE. PLEASE NOTE: ENSURE TOP OF FLOOR BRACE IS LEVEL WITH TOP OF FLOOR RAIL.
Page 7
Chartley: Assembly Guide ASSEMBLY STAGE 3 LOCATE AND SECURE FLOOR PANEL 0206-05 AS SHOWN. 0206-05 0206-05 LOCATE FLOOR PANEL 0206-05 INTO POSITION AS SHOWN ABOVE. SECURE FLOOR PANEL AT EACH LOCATION INDICATED AS SHOWN. ENSURE PANEL IS IN CORRECT ORIENTATION WITH RECESS FACING DOWN.
Page 8
Chartley: Assembly Guide ASSEMBLY STAGE 4 LOCATE AND LOOSELY ATTACH CORNER POSTS 0206-37 & 0206-38 AT EACH LOCATION SHOWN. HOLE INDICATED AT LOCATION SHOWN 0206-38 HOLE INDICATED AT LOCATION SHOWN 0206-37 0206-37 0206-38 SLIDE EACH CORNER POST 0206-37 & 0206-38 INTO POSITION AS SHOWN ABOVE.
Page 9
Chartley: Assembly Guide ASSEMBLY STAGE 5 LOCATE AND SECURE A BOTTOM GAS STRUT BRACKET 0206-39 AT EACH LOCATION INDICATED. 0206-39 (x2) SECURE USING LH ADJACENT FIXING METHOD. HOLES INDICATED AT LOCATION SHOWN 0206-36 LOCATED AS LOCATED AS SHOWN SHOWN SECURE BOTTOM GAS STRUT BRACKET 0206-39 AS SHOWN.
Page 10
Chartley: Assembly Guide ASSEMBLY STAGE 6 LOCATE AND LOOSELY ATTACH CORNER POSTS 0206-36 AT EACH LOCATION SHOWN. 0206-36 0206-36 0206-36 SLIDE EACH CORNER POST 0206-36 INTO POSITION AS SHOWN ABOVE. LOOSELY ATTACH EACH CORNER POST AS SHOWN ABOVE.
Page 11
Chartley: Assembly Guide ASSEMBLY STAGE 7 LOCATE AND LOOSELY ATTACH FRONT PANEL 0206-08 AS SHOWN. CORNER POSTS WITH HOLES AS SHOWN 0206-08 0206-08 SLIDE FRONT PANEL 0206-08 INTO POSITION AS SHOWN ABOVE. LOOSELY ATTACH FRONT PANEL AT EACH LOCATION INDICATED AS SHOWN.
Page 12
Chartley: Assembly Guide ASSEMBLY STAGE 8 LOCATE AND LOOSELY ATTACH REAR PANEL 0206-10 AS SHOWN. 0206-10 SLIDE REAR PANEL 0206-10 INTO POSITION AS SHOWN ABOVE. LOOSELY ATTACH REAR PANEL AT EACH LOCATION INDICATED AS SHOWN.
Page 13
Chartley: Assembly Guide ASSEMBLY STAGE 9 LOCATE AND LOOSELY ATTACH SIDE PANEL 0206-09 AS SHOWN. 0206-09 SLIDE SIDE PANEL 0206-09 INTO POSITION AS SHOWN ABOVE. LOOSELY ATTACH SIDE PANEL AT EACH LOCATION INDICATED AS SHOWN. ENSURE FRONT & REAR PANEL TABS ARE LOCATED AS SHOWN BEFORE SECURING.
Page 14
Chartley: Assembly Guide ASSEMBLY STAGE 10 LOCATE AND LOOSELY ATTACH SIDE PANEL 0206-09 AS SHOWN. 0206-09 SLIDE SIDE PANEL 0206-09 INTO POSITION AS SHOWN ABOVE. LOOSELY ATTACH SIDE PANEL AT EACH LOCATION INDICATED AS SHOWN. ENSURE FRONT & REAR PANEL TABS ARE LOCATED AS SHOWN BEFORE SECURING.
Page 15
Chartley: Assembly Guide ASSEMBLY STAGE 11 LOCATE AND LOOSELY ATTACH SIDE PANEL 0206-09 AS SHOWN. LOOSELY ATTACH SIDE PANELS ONTO FRONT AND REAR PANELS AT x4 LOCATIONS INDICATED USING TYPICAL FIXING METHOD ABOVE.
Page 16
Chartley: Assembly Guide ASSEMBLY STAGE 12 LOCATE AND SECURE T-HANDLE 0206-19 AS SHOWN. 0206-19 LOCATE T-HANDLE AND T-HANDLE GASKET (PART OF 0206-19 ASSEMBLY) INTO SECURE T-HANDLE USING T-HANDLE ASSEMBLY NUT AS SHOWN. FRONT PANEL APERTURE AS SHOWN.
Page 17
Chartley: Assembly Guide ASSEMBLY STAGE 13 LOCATE AND SECURE 2 POINT CAM 0206-28 AS SHOWN. 0206-28 SECURE 2 POINT CAM 0206-28 ONTO T-HANDLE USING BOLT SHOWN ABOVE FROM T-HANDLE ASSEMBLY.
Page 18
Chartley: Assembly Guide ASSEMBLY STAGE 14 LOCATE AND SECURE RODS 0206-29 AS SHOWN. 0206-29 0206-29 0206-29 LOCATE RODS 0206-29 INTO CORNER POST APERTURES AS SHOWN. SECURE ROD ONTO 2 POINT CAM USING E-CLIPS (PART OF 0206-28 ASSEMBLY).
Page 19
Chartley: Assembly Guide ASSEMBLY STAGE 15 SECURE BALL STUD 0205-68 ONTO EACH BOTTOM GAS STRUT BRACKET 0206-39. 0205-68 (x2) SECURE BALL STUD 0205-68 ONTO BOTTOM GAS STRUT BRACKET AS SHOWN. SECURE BALL STUD 0205-68 ONTO BOTTOM GAS STRUT BRACKET AS SHOWN.
Page 20
Chartley: Assembly Guide ASSEMBLY STAGE 16 LOCATE AND SECURE LID ASSEMBLY 0206-33 0206-33 MAY FIND BENEFICIAL WHEN SECURING 0206-33 TO FRAME ASSEMBLY SECURE LID ASSEMBLY HINGE ONTO REAR PANEL AT EACH LOCATION INDICATED.
Page 21
Chartley: Assembly Guide ASSEMBLY STAGE 17 SECURE BALL STUDS 0205-68 ONTO LID ASSEMBLY 0205-68 0205-68 SECURE BALL STUD 0205-68 ONTO LID ASSEMBLY AS SHOWN. SECURE BALL STUD 0205-68 ONTO LID ASSEMBLY AS SHOWN. ENSURE UPPER FIXING HOLE IS USED. ENSURE UPPER FIXING HOLE IS USED.
Page 22
Chartley: Assembly Guide ASSEMBLY STAGE 18 LOCATE AND ATTACH GAS STRUTS 0206-18. 0206-18 (x2) LOCATE AND ATTACH GAS STRUT 0206-18 ONTO BALL JOINTS AS SHOWN. ATTACH REMAINING ELEMENT OF GAS STRUT ONTO BALL JOINTS AS SHOWN. ENSURE GAS STRUT IS ATTACHED IN THE ORIENTATION SHOWN.
Page 23
Chartley: Assembly Guide ASSEMBLY STAGE 19 LOCATE AND INSERT END CAPS 0204-30. 0204-30 (x4) IMPORTANT ADJUST ALL COMPONENTS FOR BEST POSSIBLE FIT AND TIGHTEN ALL FASTENERS. ONCE ALL FASTENERS HAVE BEEN CHECKED AND ARE SECURE THE ASSEMBLY IS COMPLETE. LOCATE AND INSERT END CAPS 0204-30 AT EACH CORNER POST AS SHOWN.
Page 24
Caring for your HEX Living product Your HEX Living product is designed to stand the test of time, which is why we’re happy to offer a lifetime warranty on our products. With zero maintenance required, simply assemble your HEX Living product,and enjoy putting it to great use in your garden.
Need help?
Do you have a question about the Chartley and is the answer not in the manual?
Questions and answers