Char-Broil 463320110 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary

Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody

Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker

Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;

The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;

Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little

Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision

Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute

Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;

7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;

D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;

D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;

D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

PRODUCT GUIDE

MODEL 463320110

See rating label on grill for serial number.

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

Estimated assembly time: 35-40 minutes

08/31/09 • G431-001-160801

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Summary of Contents for Char-Broil 463320110

Page 1 Estimated assembly time: 35-40 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®;...
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
Page 4: Grilling Guide
GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Page 8: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid •...
Page 12 Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.
Page 13: Spider Alert
3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you.
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 15: Parts List
PARTS LIST Qty Description Qty Description LEFT LEG ASSEMBLY HEAT TENT MATCH HOLDER COOKING GRATE RIGHT LEG ASSEMBLY SWING AWAY GRATE AXLE ROD BUTTON, F/ EI MODULE WHEEL CLIP, F/ GREASE CUP LEG EXTENDER GREASE CUP BACK BRACE TANK RETAINER FRONT PANEL TOP LID Not Pictured...
Page 16: Parts Diagram
PARTS DIAGRAM...
Page 17: Assembly
ASSEMBLY • Place legs as shown. Left leg assembly has large holes on ends of legs. Hook tank exclusion wire into right and left leg assemblies. Right Leg Assembly Tank Exclusion Wire Left Leg Assembly Right Leg Assembly • Fit front panel between left and right legs. Align the slots on front panel to tank exclusion wire as shown. •...
Page 18: Assembly
• Turn assembly over. • Attach back brace to back side of left and right legs with #8x3/8” self-tap screws. #8x3/8" self-tap screws Qty. 4 Back Brace • Turn assembly upside down. • Insert axle rod into wheel, wheel spacer, legs and other spacer and wheel. Attach with an axle washer and hitch pin. Hitch Pin 1”...
Page 19 • Stand cart upright. • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers.
Page 20 • Hook side wall of shelf over support brackets on side of firebox (A). • Inside firebox insert 7mm fiber washers and 1/4-20x1/2" screws as shown (B). • Attach shelf with flange nuts on each side (C). Right Side Shelf Qty.
Page 21 • Hook side wall of sideburner shelf over support brackets on side of firebox (A). • Inside firebox insert 7mm fiber washers and 1/4-20x1/2" screws as shown (B). • Attach sideburner shelf with flange nuts on each side ( C). Sideburner Shelf Qty.
Page 22 • Attach sideburner bezel and valve with (2) #8-32x3/8" SS s crews (A). • Place sideburner into shelf. Make sure valve is inside sideburner tube. Attach sideburner with #8-32 wing nut (B). Hook burner clip to sideburner tube and around manifold. Attach sideburner ignitor wire (C) •...
Page 23 • Insert tank retainer into the slot on tank retainer bracket and secure with #10-24X3/8” wing screw. Tank Retainer #10-24X3/8” Bracket Wing Screw Qty. 1 Tank Retainer • Unscrew the hardware’s from handle. Attach handle to top lid with the screws and fiber washers unscrewed from handle just now.
Page 24 • Place cooking grates onto grate rests. • Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
Page 25 • LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak-check before attaching to grill and regulator. See Use and Care section to correctly Leak Test and perform the Burner Flame Check. •...
Page 26: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 27 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
Page 28: Troubleshooting
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
Page 29 NOTES...
Page 30 NOTES...
Page 31: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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