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Char-Broil 10101480 Product Manual

Oil-less turkey fryer 1600 series.
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Product Guide
Model 10101480
1600 Series
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
See rating label on unit leg for serial number.
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
Leave this manual with consumer.
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your appliance online at
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush
Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of
the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®;
Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer
Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; Grill 2 Go® Ice™; Hog and Yard Bird™;
H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill Something Together™; Longhorn™;; Precision Flame™;
Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™
TEC™ is a trademark of Tec Infrared Grills.
© 2010 Char-Broil, LLC
• Columbus, GA 31902 •
Printed in China
• Assembly Instructions © 2010
Estimated Assembly Time: 1 Hour
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
10101480• 42804573 • 11-15-10

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   Summary of Contents for Char-Broil 10101480

  • Page 1

    The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Product Record Information ......1 For Your Safety ........2 Safety Symbols.

  • Page 3: Installation Safety Precautions

    Installation Safety Precautions • Use your appliance, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. • The appliance installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, and Propane Storage and Handling, CSA B149.2, Canadian Electrical Code, CSA C22.1...

  • Page 4: Food Safety

    Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination.

  • Page 5: Use And Care, Transport And Storage/filling

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.

  • Page 6: Connecting Regulator To Lp Cylinder, Lp Cylinder Exchange/leak Test

    LP Cylinder Exchange • Many retailers that sell this appliance replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...

  • Page 7: Leak Testing Valves, Hose And Regulator

    Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.

  • Page 8

    WARNING For Safe Use of Your appliance and to Avoid Serious Injury: • The use of alcohol, prescription or non-prescription drugs may impair the consumer's ability to properly assemble or safely operate the appliance. • When cooking, the appliance must be on a level, stable noncombustible surface in an area clear of combustible material.

  • Page 9

    Ignitor Lighting • Do not lean over appliance while lighting. 1. Turn ON LP gas cylinder. 2. Press and turn the control knob to ON. 3. Turn ROTARY IGNITOR knob rapidly. 4. If ignition does not occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes, and repeat lighting procedure.

  • Page 10: Cleaning Burner Assembly

    CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER If you notice that your the appliance is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL In some areas of the country, spiders or small insects have been...

  • Page 11: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 12

    PARTS DIAGRAM Key Qty Description Outer Body Inner Body Body Top Ring Burner Heat Shield Ignition Kit Logo Plate Cooking Pot Roaster Basket Side Handles NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular model.

  • Page 13: Assembly

    ASSEMBLY Tools required for assembly: Phillips Screwdriver (Not Supplied); Small Adjustable Wrench (Not Supplied) • Remove top cover, cooking basket and cooking pot. • Turn appliance upside down. • Attach legs to body using three #10-24 x 1/2" screws and three #10-24 Keps nuts for each leg. Insert screw through appliance body from outside, then through matching hole in leg and apply the #10-24 Keps nut.

  • Page 14

    Assemble the control panel to the appliance: • Install 1 each #10x3/8” self-tap screw into the bottom hole of the Heat Shield shown below (A). Install a second #10x3/8" self-tap screw into the top hole of the appliance body shown below (A). Do not completely install the screws at this time.

  • Page 15

    • Turn appliance upright on its legs. Push on control knob and ignitor knob (A). • If not already assembled, slide handle springs onto side handles (B). • Attach side handles to appliance body using two #10- 24x1/2" screws on each handle (C). Ignitor Knob Control...

  • Page 16

    • Place cooking pot and cooking basket into appliance body and place the top cover as shown. • When cooking hang top cover on handle as shown. NOTE: Before cooking on your appliance for the first time, refer to the Outdoor Grilling Guide on how to prepare the appliance for cooking.

  • Page 17


  • Page 18: Troubleshooting

    Connecting Regulator to the LP Cylinder. • Turn off control knob and LP cylinder valve. Allow flames to die down. After fire is out and fryer is cold, remove burner and inspect for spider nests or rust. See Natural Hazard and Cleaning the Burner Assembly pages.

  • Page 19

    Reconnect and retry. • Refill LP cylinder. • Refer to “Sudden drop in gas flow” above. • Clean burner and inside of fryer body. • Trim fat from meat before grilling. • Adjust (lower) temperature accordingly. • Turn knob to OFF. Turn gas off at LP cylinder. Let fire burn out. After fryer cools, remove and clean all parts.

  • Page 20

    Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240 REGTEMP REV02...

This manual also for:

Big easy 08101480, The big easy 10101480

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