FCI HT-0102 Manual
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FCI HT-0102 Manual

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FCI Electronics
Issued: Date (10/24/94)
Rev. 03/08/01 ECR V10318
K\DCU\Manuals
ELECTRONICS
HT-0102 Hand Tool Manual
Crimp-to-Wire Male Pin Terminals
(22-32 AWG)
Hand Tool P/N: HT-0102
FCI MANUAL P/N 144000-001
PDM: Rev:B
Manual Part No. 144000-001
Page 1 of 10
Revision B
Released
STATUS:
Printed: Dec 20, 2002

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Summary of Contents for FCI HT-0102

  • Page 1 ELECTRONICS HT-0102 Hand Tool Manual Crimp-to-Wire Male Pin Terminals (22-32 AWG) Hand Tool P/N: HT-0102 FCI MANUAL P/N 144000-001 FCI Electronics Manual Part No. 144000-001 Issued: Date (10/24/94) Page 1 of 10 Rev. 03/08/01 ECR V10318 Revision B K\DCU\Manuals PDM: Rev:B...

  • Page 2: Table Of Contents

    C. Hand Tool Repair Policy..........................9 REFERENCE DOCUMENTS TA-211 – CTW Male Pin Mini Latch Application Data FORM # E-3246- - Hand Tool Warranty FORM # E-3247- - FCI Electronics Address List FCI Electronics Manual Part No. 144000-001 Issued: Date (10/24/94) Page 2 of 10 Rev.

  • Page 3: Introduction

    Crimp-to-Wire Male Pin terminals to wire sizes of 22-32 AWG B. Physical Description The major components that make up the HT-0102 are identified in Figure 1. These include a frame, lever, tooling, tooling holders and a terminal holder. The heart of the hand tool is the tooling. The tooling performs the crimping operation and is divided into top and bottom component groups.

  • Page 4: Operation

    If you wish to use a terminal with a part number other than the one that was ordered for the HT-0102 check with your distributor or FCI Electronics to be sure that the new terminal number is compatible with your hand tool. II. OPERATION A.

  • Page 5: Terminal Inspection

    • Check that all wire strands were crimped within Figure 5. Measuring Crimp Height of Terminal the wire barrel. FCI Electronics Manual Part No. 144000-001 Issued: Date (10/24/94) Page 5 of 10 Rev. 03/08/01 ECR V103118...

  • Page 6: Troubleshooting

    Wire or insulation diameter is Refer to section I, paragraph D insulation barrel incorrect for the terminal being used. (specifications) for correct insulation diameter requirements. FCI Electronics Manual Part No. 144000-001 Issued: Date (10/24/94) Page 6 of 10 Rev. 03/08/01 ECR V103118 Revision B...

  • Page 7: Parts Replacement Procedures

    (see Figure 8). Crimp a terminal to the proper size wire. Then inspect the terminal as described in section II, paragraph B. Figure 8 FCI Electronics Manual Part No. 144000-001 Issued: Date (10/24/94) Page 7 of 10 Rev. 03/08/01 ECR V103118...

  • Page 8: Wire And Insulation Barrel Crimpers And Tonker Replacement (See Figure 13)

    (9), which secures the crimper holder to the hand tool frame. 13 Crimp a terminal to a proper-size wire and inspect the terminal as described in Section II, paragraph B. Figure 12 FCI Electronics Manual Part No. 144000-001 Issued: Date (10/24/94) Page 8 of 10 Rev. 03/08/01 ECR V103118...

  • Page 9: Parts

    C. Hand Tool Repair Policy proper crimp height is achieved. FCI Electronics charges a standard rate to repair any hand Remove the anvil holder assembly and tighten the tool not under warranty. Phone Toll Free 1-800-237-2374 setscrew clockwise in the adjustable tool holder.
  • Page 10 ELECTRONICS FOR TECHNICAL HELP ON THIS HAND TOOL PLEASE CALL 1-800-843-6911 Figure 13. HT-0102 Hand Tool Parts FCI Electronics Manual Part No. 144000-001 Issued: Date (10/24/94) Page 10 of 10 Rev. 03/08/01 ECR V103118 Revision B K\DCU\Manuals PDM: Rev:B Released...

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