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Room Air Conditioner SERVICE MANUAL CAUTION -BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. MODEL: WG8000E, LWG0812ACP...
CONTENTS 1. PREFACE 3. INSTALLATION 1.1 SAFETY PRECAUTIONS........2 3.1 SELECT THE BEST LOCATION....12 1.2 INSULATION RESISTANCE TEST ....2 3.2 CHECK OF INSTALLATION......12 1.3 SPECIFICATIONS...........3 3.3 HOW TO DRAIN..........12 1.4 FEATURES............4 3.4 HOW TO INSTALL ........13 1.5 CONTROL LOCATIONS .........4 3.5 HOW TO USE THE REVERSIBLE INLET GRILLE...17 2.
1.4 FEATURES • Built-in adjustable THERMOSTAT • Designed for COOLING ONLY. • Washable one-touch filter • Powerful and whispering cooling. • Compact size • Slide-in and slide-out chassis for the simple • Reliable and efficient rotary compressor is equipped. installation and service. •...
2. DISASSEMBLY INSTRUCTIONS — Before the following disassembly, POWER SWITCH set to OFF and disconnect the power cord. 2.1 MECHANICAL PARTS 2.1.1 FRONT GRILLE 1. Open the lnlet grille upward or downward. 2. Remove the screw which fastens the front grille. 3.
2.2 AIR HANDLING PARTS 2.2.1 AIR GUIDE AND BLOWER 1. Remove the front grille. (Refer to section 2.1.1) 2. Remove the cabinet. (Refer to section 2.1.2) 3. Remove the control box. (Refer to section 2.1.3) 4. Remove the 3 screws which fasten the brace. 5.
2.3 ELECTRICAL PARTS 2.3.1 OVERLOAD PROTECTOR 1. Remove the cabinet. (Refer to section 2.1.2) 2. Remove the nut which fastens the terminal cover. 3. Remove the terminal cover. (See Figure 7) 4. Remove all the leads from the overload protector. 5.
2.3.4 POWER CORD 1. Remove the control box. (Refer to section 2.1.3) 2. Open the control box. (Refer to section 2.3.3) 3. Disconnect the grounding screw from the control box. 4. Disconnect the 2 receptacles. 5. Remove a screw which fastens the clip cord. (See Figure 10) 6.
2.4 REFRIGERATING CYCLE CAUTION Discharge the refrigerant system using a Freon Recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the Freon . Leave the valve in place after servicing the system. 2.4.1 CONDENSER 1.
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NOTES — Replacement of the refrigeration cycle. 6. Recharge as follows : 1. When replacing the refrigeration cycle, be sure to Discharge the refrigerant system using a Freon 1) Refrigeration cycle systems are charged from recovery System. the High-side. If the total charge cannot be put If there is no valve to attach the recovery system, in the High-side, the balance will be put in the install one (such as a WATCO A-1) before venting...
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Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve. Figure 16B-Charging Figure 16A-Pulling Vacuum —11—...
3. INSTALLATION 3.1 SELECT THE BEST LOCATION 1.To prevent vibration and noise, make sure the unit FENCE is installed securely and firmly. AWNING 2.Install the unit where the sunlight does not shine COOLED AIR directly on the unit. HEAT 3.The outside of the cabinet must extend outward for RADIATION at least 11"...
3.4 HOW TO INSTALL 3.4.1 WHEN USING GASKET RIGHT SIDE HORIZONTAL LINE 1. WINDOW (WIDTH-A, HEIGHT-B) 4. DETAILS 5.1 x 30 ROUND HEAD WOOD SCREWS 2. GASKET 3. WALL 495mm 366mm 250mm 30mm 0~25mm OVER 420mm 12mm 32mm 5~10mm 0~5mm ") ") (10")
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SUGGESTED TOOL REQUIREMENTS SCREWDRIVER(+, -), RULER, KNIFE, HAMMER, PENCIL, LEVEL PREPARATION OF CHASSIS Shipping 1. Remove the screws which fasten the cabinet at both Screws sides and at the back. 2. Slide the unit from the cabinet by gripping the base pan handle and pulling forward while bracing the cabinet.
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3. Loosely assemble the sill support using the parts in Figure 22. INDOOR OUTDOOR Sill Support Figure 22 4. Select the position that will place the sill support Bolt near the outer most point on sill (See Figure 23) Frame Guide Screw(Type A) NOTE: Be careful when you install the cabinet (frame guides...
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10. Slide the unit into the cabinet.(See Figure 26) CAUTION: For security purpose, reinstall screws(Type Power cord A) at cabinet's sides. Screw(Type A) Screw(Type A) Figure 26 11. Cut the foam-strip to the proper length and insert between the upper window sash and the lower window sash.
3.5 HOW TO USE THE REVERSIBLE INLET GRILLE 1. If you want to pull out the filter upward, open the inlet grille slightly. Turn inside out the front grille. Disassemble the inlet grille from the front grille with separating the hinged part by inserting a "—" type screw-driver tip.
4. TROUBLESHOOTING GUIDE 4.1 OUTSIDE DIMENSIONS unit: mm(inch) 525(20 ") 470(18 ") 4.2 PIPING SYSTEM CONDENSER COIL CAPILLARY TUBE MOTOR COMPRESSOR BLOWER EVAPORATOR COIL Following is a brief description of the important components and their function in what is called the refrigeration system.
4.3 TROUBLESHOOTING GUIDE In general, possible trouble is classified in two kinds. The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application. Unit runs but poor cooling.
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Fails to Start Check of power source. Check circuit breaker and fuse. Check of control switch Gas leakage of feeler bulb setting. of thermostat Check control switch. Compressor fails only to Fan fails only to start. start. Improper wiring. Drop of power voltage. Improper thermostat setting.
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ROOM AIR CONDITIONER VOLTAGE LIMITS NAME PLATE RATING MINIMUM MAXIMUM 115V ± 10% 103.5V 126.5V COMPLAINT CAUSE REMEDY Check voltage at outlet. Correct if none. Fan motor will not run. No power Check voltage to rotary switch. If none, check Power supply cord power supply cord.
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COMPLAINT CAUSE REMEDY Fan motor noise. If cracked, out of balance, or partially missing, replace it. Blower If cracked, out of balance, or partially missing, replace it. Loose clamper Tighten it. Worn bearings If knocking sounds continue when running or loose, replace the motor.
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REMEDY COMPLAINT CAUSE Fan motor Compressor cycles on If not running, determine the cause. Replace if overload required. Condenser air flow Remove the cabinet, inspect the interior surface restriction of the condenser. If restricted, clean carefully with a vacuum cleaner (do not damage fins) or brush.