Reliable 5400SW Instruction Manual

Reliable 5400SW Instruction Manual

Industrial sewing machine

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5400SW/5400TW
INDUSTRIAL SEWING MACHINE
INSTRUCTION MANUAL

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Summary of Contents for Reliable 5400SW

  • Page 1 5400SW/5400TW INDUSTRIAL SEWING MACHINE INSTRUCTION MANUAL...
  • Page 2: Table Of Contents

    2. Adjust the pressure of presser foot 3. Adjust the safety clutch device Parts manual 1. 5400TW machine casting components 10-13 2. 5400SW machine casting components 14-17 3. Upper shaft and presser foot components 18-19 4. Needle bar and lower feed components 20-23 5.
  • Page 3 Operation instructions...
  • Page 4: Machine Installation

    Presser foot lift height sewing long materials, it can deal with them freely. More than 16mm by pedal Large vertical auto-lubricating hook Hook 5400SW sewing machine adopts single DP 17 Nm125 180 Needle straight needle and vertical auto-lubricating hook for 6.4mm (standard)
  • Page 5 1.4 Install the presser foot lifting controller (Fig. 3) First connect the chain B with presser foot lift lever C by hooks A, then install the pedal assembly D on the rung of the stand, move the controller E leftward or rightward to make the chain in one line, fix it with bolt and nut, finally connect the hook with the controller E.
  • Page 6: Operation Preparation And Notice Before Running

    1.7 Connecting the clutch lever to the pedal (Fig. 6) A. The optimum tilt angle of pedal against floor is approx. 20 30 . B. Adjust the clutch of motor so that the clutch lever C and draw bar B run in line. C .
  • Page 7: Coordination Among Needle, Thread And Materials

    B. When the machine starts for initial time or reuse after a long time, the proper oil amount should be filled in the sections of machine shown by arrows in Fig. 8,9. When it is in operation, please observe the oil sparking in oil screen to check the oil condition.
  • Page 8: Winding The Bobbin Thread

    3. Winding the bobbin thread 3.1 The method of winding Insert the bobbin B into winder shaft, threading the thread A to upper and lower holes of pin E, then to thread tension disc F, draw the thread tip and wind thread several circles around bobbin B, put the winding lever D into bobbin B, then it can automatic winding when sewing.
  • Page 9: Adjust The Needle Thread Tension And Bobbin Thread Tension

    3.4 Placing bobbin (Fig. 15) Note: when bobbin is placed into the bobbin case, the thread should be wound properly in the correct direction Thread shown in the figure. Sliding plate Hook Hook Sliding plate 3.5 Drawing thread from the bobbin (Fig. 16) A.
  • Page 10: Adjust The Pressure Of Presser Foot

    A. If the stitch seam shows as Fig. 17B, indicates that the needle thread tension is too tight or the bobbin thread tension is too loose. Please turn the thread tension nut counter-clockwise to release the Loosen needle thread pressure; or turn the bobbin lace adjusting screw with a screwdriver to increase the bobbin thread tension.( See Fig.
  • Page 11 3.2 How to reset the safety clutch device (Fig.22) A. While press down the button on the bed surface with left hand, turn the hand wheel slowly with right hand in the direction shown in Fig. 22 (clockwise). B. When the stopper brakes the hand wheel, more strength is needed to turn the balance wheel to reset the safety clutch device.
  • Page 12 3.5 Adjust the vertical stroke of presser foot (Fig. 25) When stitch on the very elastic materials or the t h i c k n e s s o f s e w i n g m a t e r i a l s c h a n g e s , t h e adjustment should be done in the following order: A.
  • Page 13: Parts Manual

    Parts manual...
  • Page 14: 00Tw Machine Casting Components

    1. 5400TW machine casting components...
  • Page 15 1. 5400TW machine casting components No . Part number Name Remark 43WF1-001 Machine bed 43WF1-002 Machine arm A6 30 GB117-86 Screw M10 35 GB70-85 Screw M10 35 GB5781-85 43WF1-003B Model label 43WF1-004B Brand label Rivet 2.5 5 GB827-86 Upper thread guide 1WF1-015 1WF1-016 Screw...
  • Page 16 1. 5400TW machine casting components...
  • Page 17 1. 5400TW machine casting components No . Part number Name Remark 1WF1-010A Thread tension fixing bracket assembly 1WF1-010B Thread guide bracket 1WF1-010C Thread guide plate 1WF1-010D Spring 1WF1-010E Thread guide b acket screw assembly 1WF1-010M Thread releasing pin (short) 1WF1-010H Thread tension nut 1WF1-010G Thread tension spring...
  • Page 18: 00Sw Machine Casting Components

    2. 5400SW machine casting components...
  • Page 19 2. 5400SW machine casting components No . Part number Name Remark 44WF1-003 Machine bed 43WF1-002 Machine arm A6 30 GB117-86 Screw M10 35 GB70-85 Screw M10 35 GB5781-85 44WF1-002 Model label 44WF1-005 Brand label Rivet 2.5 5 GB827-86 1WF1-015 Upper thread guide...
  • Page 20 2. 5400SW machine casting components...
  • Page 21 2. 5400SW machine casting components No . Part number Name Remark 1WF1-010A Thread tension fixing bracket assembly 1WF1-010B Thread guide bracket 1WF1-010C Thread guide plate 1WF1-010D Spring 1WF1-010E Thread guide bracket screw assembly Thread releasing pin (short) 1WF1-010M Thread tension nut...
  • Page 22 39 40 35 37 38 55 56...
  • Page 23 No . Part number Name Remark 43WF2-001 Upper shaft 1WF2-022 Upper shaft bushing (front) SM1/4" 24/13 1WF2-023 Screw 1WF2-024 Oil felt Wool felt 1WF2-021 Needle crank 1WF2-020 Screw SM9/32"/28 1WF2-007 Screw 1WF2-010 Screw SM1/4" 40/7 1WF2-009 Screw SM1/4" 40/4 1WF5-026 Eccentric cam Stop ring 25 GB894.1-86...
  • Page 24 5 6 7 8 9 10 12 13 43 45 46 47 48 49 5400TW 36 37 5400SW 75 76 59 61 64 65...
  • Page 25 1WF2-007 Oil felt 1WF2-005 Needle bar connector 1WF2-006 Screw SM9/64" 40/8.5 1WF2-004 Needle bar 5400TW 1WF2-001 Needle bar 5400SW 1WF2-006 rocking pressing bar 1WF5-010 Screw SM11/64" 40/12 Washer GB848-85 22T1-007 Washer 1WF5-009 Needle bar holder guide 1WF5-036 Pressing bar link...
  • Page 26 5 6 7 8 9 10 12 13 43 45 46 47 48 49 5400TW 36 37 5400SW 75 76 59 61 64 65...
  • Page 27 SM3/16" 28/12 1WF4-030 Oil wick 2.5 430 cotton thread Oil wick clamp 1WF4-029 1WF4-036 Crank shaft 5400TW 1WF4-031 Oil wick 5400SW Feed dog support 1WF4-001 Feed dog support 9WF4-001 SM15/64" 28/16 1WF4-032 Screw Washer 6 GB95-85 Washer SM1/8" 40/7 1WF4-005...
  • Page 28 31 32 34 35 42 43 44 45 47 48 50 51 52 53 54...
  • Page 29 Lower shaft bushing assembly (middle) 1WF2-051 Lower shaft bushing (rear) 1WF2-009 Screw SM1/4" 40/4 1WF2-052 Screw SM1/4" 40/5 Bearing 1WF2-050 Bearing pressing ring 1WF2-049 Screw SM9/64" 40/7 1WF4-044 Oil wick 1WF4-043 Note: the figure in the bracket is the parts quantity of 5400SW...
  • Page 30 29 30...
  • Page 31 No . Part number Name Remark 1WF4-025 Stitch length adjusting rocking lever SM15/64" 28/8.5 1WF4-030 Screw SM15/64" 28/12 1WF4-026 Set screw 1WF4-014 Stitch length link 1WF4-028 Eccentric shaft 1WF4-046 Reverse feed shaft Reverse feed crank 1WF4-047 Screw SM15/64" 28/13 1WF4-027 Screw SM15/64"...
  • Page 32 33 34 Automatic presser foot lifter components 58 59...
  • Page 33 1WF3-012-D Knee lifting lever 1WF3-015 Screw 1WF3-016 Presser bar spring lever 5400TW 1WF3-001 Outer presser foot 9WF3-001 Outer presser foot 5400SW 1WF3-002 Screw 1WF3-004 Presser bar bushing 1WF3-005 Presser bar spring lever bracket SM9/64" 40/8.5 1WF2-006 Screw 1WF3-023 Presser foot lifting bar...
  • Page 34 20 21...
  • Page 35 Oil pipe clamp 1WF6-035 Oil pipe for right hook saddle 1WF -0 6 36 Oil pipe clamp 5400TW 1WF6-038 Oil tray assembly 5400SW Oil tray assembly 2.5 430 cotton thread 1WF6-041 Oil wick 1WF6-040 Oil pipe 3D 0.5 410 1WF6-039...
  • Page 37 33TF-013 Screwdriver (middle) 33TF-014 Screwdriver (small) 58T0-007C Needle thread guide assembly 22T9-018 Machine head cover 1F-012 Oil tank 5400TW 1F-014 Thread stand 5400SW 33TF-019 Thread stand 22F9-012 Magnet 22T9-001A2 Oil draining screw SM5/16" 25/10 22T9-001A3 Was h 43WF3-002 Oil pan...
  • Page 40 1 800 268 1649 www.reliablecorporation.com...

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