BIFFI ICON 2000 Instruction Handbook Manual

page of 292

/ 292
Contents
Table of Contents
Bookmarks

Table of Contents

Quick Links

2000

INSTRUCTION HANDBOOK

MAN 618

Table of Contents

Chapters

Table of Contents

Need help?

Do you have a question about the ICON 2000 and is the answer not in the manual?

Questions and answers

Summary of Contents for BIFFI ICON 2000

Page 1 2000 INSTRUCTION HANDBOOK MAN 618 MAN 618...
Page 3 Revised document R. Marchelli G. Alfieri Rev. Date Description Prepared Approved NOTES: BIFFI Italia has taken every care in collecting and verifying the documentation contained in this instruction and operating manual. The information herein contained is reserved property of BIFFI Italia.
Page 5: Table Of Contents
Mounting the actuator onto the valve...............18 Electrical connections.................20 Removing the terminal board enclosure............20 Cable entries....................21 Terminal board......................22 Instructions for the explosion-proof enclosures............23 10. Installation in environment with explosive dusts..........23 CHAPTER “D” LUBRICATION......................25 Lubrication inspection.....................25 © Copyright by BIFFI Italia. All rights reserved. Section 618/1...
Page 6: General Safety Instructions
ICON2000 electric actuators covered in this I&O Manual are designed for the operation of any kind of industrial valves used in heavy industrial, chemical, petrochemical plants. Biffi will not be liable for any possible damage resulting from use in other than the designated applications.
Page 7 Equipment Protection Level (EPL). EN 60079-14 Explosive Atmosphere Zone Ga or Gb Ga or Gb or Gc Dust Dust Da or Db Dust Da or Db or Dc © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. A...
Page 8: Applicable Standards And Regulations
ATEX Directive 4. Terms and conditions Biffi guarantees each single product to be free from defects and to conform to current goods specifications. The warranty period is one year from the date of installation by the first user, or eighteen months from the date of shipment to the first user, whichever occurs first.
Page 9: Storage And Pre-Installation
BIFFI actuators are weatherproof to IP 66/IP 68. This condition can only be maintained if the units are correctly installed/connected on site and if they have been correctly stored.
Page 10 - In case the actuator is provided with a lithium battery, remove it and store in dry and clean place (see Sect. 618/3 chapt. M par. 3) © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. B...
Page 11: Checks To Be Performed Before Installation
- check whether the enclosure covers or the actuator body are cracked or broken; - check the oil level in the actuator and top up if necessary; - put the batteries back into place (see Sect.618/3 chapt. M par.3). © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. B...
Page 13: Chapter "C" Installation
Actuator view from the coupling side, with the block separated from the gearbox. Do not lose the seal ring between the coupling block and the gear reduction unit. © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. C...
Page 15 LOCTITE 270 or equivalent, making sure the bushing still rotates freely; fix the unit to the gear reducer as described further on. © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. C...
Page 16 Check the integrity of the O-ring seal and place it in its slot on the coupling block. Make sure the lugs of the drive sleeve fit in the correct slots on the bushing. Fix the screws previously removed. © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. C...
Page 17: Manual Operation
Using cheater bars, wheel wrenches, pipe wrenches, or other such devices on the actuator handwheel or declutch lever may cause serious personal injury and/or damage to the actuator or valve © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. C...
Page 18: Mounting The Actuator Onto The Valve
The actuator will operate satisfactorily in any position. When mounted upside down, the end of the stem cover tube should be drilled Ø5 mm to avoid build up of service fluid or rainwater. © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. C...
Page 19 • ASTM A 320 Grade L7 (or L7M) for studs bolts • ASTM A 194 Grade 4 for nuts Model Tightening torque 40 Nm 150 Nm 150 Nm 300 Nm 150 Nm © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. C...
Page 20: Electrical Connections
The removal of any other covers without Biffi's approval will invalidate the warranty. Biffi will not accept any responsibility for any damage or deterioration that may be caused. Important: All the accessories (in particular cable glands) must be certified.
Page 21: Cable Entries
• for explosionproof construction: unused entries must be plugged with metal explosionproof plugs and blocked with a thread sealant; • for weatherproof construction: replace the plastic standard protection plugs supplied with the actuator with metal plugs. © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. C...
Page 22: Terminal Board
8. Terminal board Important: The removal of any other covers without Biffi's approval will invalidate the warranty. Biffi will not accept any responsibility for any damage or deterioration that may occur as a result of cover removal.
Page 23: Instructions For The Explosionproof Enclosures
• the cable glands have minimum protection degree IP6X (EN 60529) • periodically verify the quantity of dust deposited on the enclosure and clean it if more than 5mm. © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. C...
Page 25: Chapter "D" Lubrication
A spherical head lubricator (part 3) is fitted on the coupling block for the proper greasing of the inside thrust or sliding bearings. The actuator is supplied with oil and greased where necessary. ACTUATOR OIL QUANTITY SIZE © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. D...
Page 26 • ESSO BEACON EP1 • AGIP GR MU/EP1 Ambient Temperature from -55°C to +65°C • FUCHS FN20 Other equivalent: • TEXACO low temperature grease EP • AGIP FN20/00 © Copyright by BIFFI Italia. All rights reserved. Section 618/1 chapt. D...
Page 27 M a i n t e n a n c e ................7 4 Example of set-up routine..............78 CHAPTER “L” VIEW ROUTINES......................79 Actuator set-up................79 Name plate..................80 Valve data..................80 Maintenance................81 Example of view routine..............88 © Copyright by BIFFI Italia. All rights reserved. Section 618/2...
Page 29: Operating The Icon2000
Do not operate the actuator without first checking that the configuration is according to the required application. Using the "VIEW and SET-UP" features can do this (see Sect. 618/2 chapt. F par. 4). © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 30: Local Control
% value, according to the configuration. Two LED’s indicate the actuator position / operation, while a third LED indicates alarms. Status Local selector position Operation or Position request R% © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 31: Lock Of The 3-Position Selector
The action of the STOP signal (stop with signal ON or stop with signal OFF) may be reversed using the VIEW and SET-UP features , see chap.I, par. “Remote controls”. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 32 • Maximum ON signal < 125 VDC or 120 VAC (50/60Hz) • Maximum OFF signal < 3V • Minimum signal duration > 500 ms. • Total current drawn from remote controls < 25mA © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 33 The "VIEW and SET-UP" features can configure the polarity of the ESD signal, the valve position after the ESD action and the priority of the ESD function, as described in chapter I, “ESD control”. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 34 • Minimum ON signal > 20 VDC or 20 VAC (50/60Hz) • Maximum ON signal < 125 VDC or 120 VAC (50/60Hz) • Maximum OFF signal < 3 • Total current drawn from remote controls < 20mA © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 35: Operating The Icon2000 For The First Time
This card allows to connect the ICON2000 to FIELDBUS. The following bus interface cards are available: Profibus DPVO Profibus DPV1 with or without redundancy Foundation Fieldbus LonWorks Modbus RTU © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 36 If the actuator is provided with a lithium battery (or supplied by the auxiliary 24VDC) and if the main voltage fails, the output 4-20mA maintains the last value. If the actuator is moved by handwheel, the output 4-20mA will be updated. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 37 I, paragraph “POSITIONER”. If the POSITIONER function is active the NORMAL REMOTE R:47% next? alpha-numeric display indicates the value of the position request in % (R%: xxx.x). © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 38: Base Card Of The Icon2000 V4
4-20mA input and output signal is requested. This card cannot be used in the actuators with terminal board series ICON2000 v0 (see chap.E, par 7, “Operating the ICON2000 for the first time”). © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 39 POTENTIOMETER card: with this card properly set trough the VIEW and SET-UP menu, the base card works as F01-2000 v4 base card (see F01-2000 v4 Instruction Manual, MAN 624). © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. E...
Page 41: Chapter "F" Local Controls
• actuator control • actuator configuration • actuator status visualisation The figures on the following pages describe the function of each component of the local operator interface. CHAPTER © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. F...
Page 42 • Alarm • Term report • Warning • Ain/Aout report * • Ktemp The data with * are only present if the relevant modules are present. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. F...
Page 43 A reset routine is provided to clear the type of alarm / warning that are memorised (over-torque, jammed valve, etc.). © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. F...
Page 45: Configuration Options
Use “View” mode to see the actuator configuration, and use “Set-up” mode to change the present configuration. Unauthorised access to the set-up mode is prevented by a 4- character alphanumeric password. The actuator is supplied by BIFFI with the default password “ 0 0 0 0 “.
Page 46: Entering The View Mode
• Press NO to scroll the list of available routines and press YES to select the routine where the parameter to be viewed is located. • Press NO to scroll the list of parameters and press YES to view the value. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. F...
Page 47: Entering The Set-Up Mode
• answer YES when the display asks “EXIT OK? ” • press YES and NO simultaneously • automatic exit after 90 minutes without any parameter change or view • remove the electrical power from the unit © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. F...
Page 56 The figure below shows the procedure to move in the view routines NAME PLATE VIEW MODE ACTUATOR SETUP VIEW ? ok ? VIEW ? © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. H...
Page 59: Set-Up Routines
• Press YES to set the close limit, or NO and then YES to set the open limit. Close limit type Press YES if the close limit type is correct (torque or position), press NO to change it. Press YES when the type is correct. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 60 1.2 TORQUE SET-UP The output torque limits to close or to open may be configured between 40% and 100% of the nominal torque stated on the actuator nameplate. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 61 • (*) local stop pressed. Choosing ESD > LOCAL STOP, the ESD action will override the local STOP signal. Vice-versa, if ESD < LOCAL STOP was chosen, the ESD action will not be performed if the local STOP push-button is pressed. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 62 LOCAL. The available options are “push-to-run", “latched", "latched with instant reverse". • to set the LED’s colour. The following options are available: open LED: green or red; close LED: green or red; alarm LED: yellow or red. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 63 The following situation can be configured individually to switch-over the monitor relay: Motor over-temperature Manual operation Over-torque ESD signal on (ESD-EFS) Jammed valve Low lithium battery (if present) LOCAL/OFF selected LOCAL/STOP pressed © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 64 AS1: open limit; make AS2: close limit; make AS3: position >90%; make AS4: position <5%; make AS5: motor running; make AS6: overtorque; make AS7: ESD active; make AS8: motor overtemperature © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 65 • Polarity of the 4-20mA position request signal: it allows to reverse the relationship between the 4-20mA input signal and the “position request R%”, according to the following © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 66 With input signal = 16 mA , the position request is 0% and the actuator is driven to close. With input signal = 12 mA the position request is 50% and the actuator is driven to reach position 50%. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 67 The following options can be configured: • Action: open, close, stay-put, go to position %, no action (OFF) • Delay: time before than the fail-safe action takes place. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 68 • Press YES if the output is correct (POSITION or TORQUE), or press NO to change it, then press YES. • Press YES if the polarity is correct, or press NO to change it, then press YES. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 69 • Press YES if the position value where pulsing control starts is correct, press NO to scroll the list of available values. Press YES when the value is correct © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 70 When the message displayed is “SET-UP MODE OK?” press YES. Press YES to select actuator set-up menu, press NO to scroll the list of available routines and then press YES to select Miscellaneous. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 71 YES to select Miscellaneous. • Press No to scroll the list of routines and press YES to select factory configuration. Press YES to download the standard configuration, press NO to exit. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 72 • Press No to scroll the list of routines and press YES to select lithium battery. Press YES if the setting is correct, press NO to change. Press YES when the value is correct. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 73 • Press No to scroll the list of routines and press YES to select valve jammed. Press YES if the setting is correct, press NO to change. Press YES when the value is correct. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 74: Valve Data
• set data logger 3.1 SET PASSWORD The actuator is supplied by BIFFI with a default password (“0 0 0 0”). By the above routine the end user can enter a different password consisting of 4 alphanumeric characters. After entering the new password, the old one ceases to be valid. Therefore it is mandatory “NOT TO FORGET THE PASSWORD”...
Page 75 • Press NO to scroll the list and then press YES to select the desired curves (in opening and closing). • Press YES to update the torque curve reference. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 76 • Press YES if the date is correct, press NO to change it • Enter day, month, and year. Press NO to scroll the list of available values, press YES to select • Press YES if the date is correct © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 77 • Press YES if the start date is correct. Press NO to scroll the list and press YES to select the desired sampling times (day, month, year) • Press YES to confirm the above settings. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 78: Example Of Set-Up Routine
“ICON2000” instruction and operating manual 4. Example of set-up routine 4.1 TORQUE SET-UP © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. I...
Page 79: Chapter "L" View Routines
• Press NO to scroll the list of available routines and press YES to select. • Press YES to answer at the prompt “view” or “next” and to see the data © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. L...
Page 80: Name Plate
The following data may be viewed: Serial number: max. 28 characters, univocal identifier of the actuator by reference to BIFFI acknowledgment. Actuator type: max. 28 characters, describes the type of actuator with reference to BIFFI catalogue Torque / Thrust: nominal torque or thrust of actuator...
Page 81: Maintenance
• ending reference % • date of the last stroke • date of the last stroke • date of reference (same of opening) • date of reference (same of closing) © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. L...
Page 82 Torque 100: torque value in % of the nominal torque / thrust stated in the Name Plate menu. In opening “Torque 100” corresponds to position 100% and in closing “Torque 100” corresponds to position 0%. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. L...
Page 83 • In the recent data log the same data are collected starting from a date set by the user. The date may be viewed in the MAINTENANCE DATE paragraph. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. L...
Page 84 Thermostat alarms: this counts the number of alarms due to the high temperature of the electrical motor and to the tripping of the motor thermostat. Torque alarms: this counts the number of alarms due to high torque in opening and closing. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. L...
Page 85 The local display only allows to view the value of the configured parameters (see also SET-UP menu, Maintenance, Set data logger, chap I). The following data can be viewed on the local display: © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. L...
Page 86 Main supply voltage Temperature of electronics Motor temperature The figure below shows a graph with sampling time 1 sec in T-RECORDER mode after a recording stop for OVER-TORQUE alarm. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. L...
Page 87 • Press YES to view the MODE, the SAMPLING time, the MEMORY mode, the start DATE and the start TIME. • Press YES to return data logger . Press NO to exit. © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. L...
Page 88: Example Of View Routine
“ICON2000” instruction and operating manual 5. Example of view routine 5.1 VIEW TORQUE SET-UP © Copyright by BIFFI Italia. All rights reserved. Section 618/2 chapt. L...
Page 89 The valve does not seat correctly..............98 Excessive torque for valve operation................98 The actuator does not stop in fully open or fully closed position.......98 10. The numeric position display indicates "E01"............98 11. Diagnostic messages....................99 © Copyright by BIFFI Italia. All rights reserved. Section 618/3...
Page 91: Chapter "M" Maintenance
“Battery low” warning message. If "Battery low" warning appears, replace the battery. Always replace batteries if the actuator has been subjected to long periods without power. © Copyright by BIFFI Italia. All rights reserved. Section 618/3 chapt. M...
Page 92: Special Maintenance
2. Special maintenance In case actuator failure, please refer to Section 618/3 chapter N for possible causes. Spare parts can be required to BIFFI: please refer to the individual item number shown in Section 618/4. Note: Special maintenance is also recommended when, during operations, the actuator generates an excessive noise.
Page 93 • Remove the battery cover. • Replace the battery. Important: Note: the new battery must be the same as the one provided: • Lithium - SAFT LS 9V © Copyright by BIFFI Italia. All rights reserved. Section 618/3 chapt. M...
Page 95: Chapter "N" Trouble-Shooting
“ICON2000” instruction and operating manual TROUBLE-SHOOTING The ICON2000 actuator has passed the functional test performed by Biffi Quality Assurance personnel. Warning: The actuator is non-intrusive. The control compartment was sealed in dry and clean conditions and contains no site serviceable components. Do not open it unless absolutely necessary.
Page 96: The Electronics Do Not Switch On When Powered
• there is no short-circuit between wires • the electrical load does not exceed 4W • the value is in the range 20-120 Vac 50/60Hz or 20-125 Vdc, if external voltage supply is used © Copyright by BIFFI Italia. All rights reserved. Section 618/3 chapt. N...
Page 97: The Motor Is Very Hot And Does Not Start
• Proceeding with the assembly, follow the reverse order of the disassembly. • Make sure there are no foreign bodies. Pay attention not to damage the O-ring seals. © Copyright by BIFFI Italia. All rights reserved. Section 618/3 chapt. N...
Page 98: The Manual Override Cannot Be Engaged
- Make sure that the torque and travel limits are correctly set (see Sect. 618/2 chapt. I par. 1.1 & 1.2). 10. The numeric position display indicates "E01" - It is necessary to re-calibrate the stroke limits (see Sect. 618/2 chapt. I). © Copyright by BIFFI Italia. All rights reserved. Section 618/3 chapt. N...
Page 99: Diagnostic Messages
• Press YES when the display shows message “WARNINGS view?" Press YES to scroll the list of warnings. • Press YES to reset the alarms or warnings with memory. © Copyright by BIFFI Italia. All rights reserved. Section 618/3 chapt. N...
Page 100 REQUEST SIGNAL The analogue 4-20mA signal is not Check the external 4-20mA available available 4-20mA function not correct INPUT OK generator and wiring available © Copyright by BIFFI Italia. All rights reserved. Section 618/3 chapt. N...
Page 101 BUS OK CONFIGURATION OBJ n°: n° indicates the number of the parameter to be configured. To clear the alarm the table of all ICON2000 parameters is necessary. Call BIFFI After-sales service to solve the problem. If the alarm message is “CONFIGURATION OBJ 9999” only one of the ICON2000 parameters needs to be changed.
Page 103 “ICON2000” instruction and operating manual Section 618/4 Spare parts and drawings INDEX CHAPTER “O” PARTS LIST AND DRAWINGS................105 Introduction......................105 © Copyright by BIFFI Italia. All rights reserved. Section 618/4...
Page 105 CHAPTER Important: When ordering spare parts, please refer to the item number on the attached drawings. Important: Recommended spares are marked with this sign • on parts list. © Copyright by BIFFI Italia. All rights reserved. Section 618/4 chapt. O...
Page 107 Screw Guide Sliding Ring (For models 010-020-030) • Electric motor assembly OPTIONAL Motor cover • Screw Bus interface card Oil plug Battery assembly • Finger assembly Screw Bush © Copyright by BIFFI Italia. All rights reserved. Section 618/4 chapt. O...
Page 108 • 25.6 Screw 25.7 Motor terminals board 25.8 Screw SPEED MAGNETIC CARD ASSEMBLY 25.5.1 Speed magnetic card 25.5.2 Rubber ring 25.5.3 Speed sensor cover 25.5.4 Speed sensor cable © Copyright by BIFFI Italia. All rights reserved. Section 618/4 chapt. O...
Page 109 ICON2000 - Finger assembly table 3 Item Q.ty Description • Recommended spare parts 29.1 Circlip 29.2 Cover finger 29.3 Finger 29.4 29.5 Bending spring 29.6 Bush 29.7 Spring © Copyright by BIFFI Italia. All rights reserved. Section 618/4 chapt. O...
Page 110 4 ICON2000 - Lever assembly table 4 Item Q.ty Description • Recommended spare parts 36.1 Lever 36.2 36.3 Shoulder washer 36.4 Bearing 36.5 Spring 36.6 Retainer ring 36.7 © Copyright by BIFFI Italia. All rights reserved. Section 618/4 chapt. O...
Page 111 ICON2000 - Position sensor assembly table 5 Item Q.ty Description • Recommended spare parts 47.1 Screw 47.2 Cover 47.3 Bearing 47.4 Magnetic disk 47.5 Sensor card 47.6 Base © Copyright by BIFFI Italia. All rights reserved. Section 618/4 chapt. O...
Page 112 ICON2000 - Local interface assembly table 6 Item Q.ty Description • Recommended spare parts 55.1 Ball • 55.2 Spring • 55.3 O-ring • 55.4 Selector • 55.5 Screw • 55.6 Plug • © Copyright by BIFFI Italia. All rights reserved. Section 618/4 chapt. O...
Page 113 • Recommended spare parts 75.1 O-ring • 75.2 Thrust block housing 75.3 Greaser 75.4 Thrust washer 75.5 Stem nut 75.6 Thrust bearing • 75.7 Quad ring • 75.8 Lower ring nut © Copyright by BIFFI Italia. All rights reserved. Section 618/4 chapt. O...
Page 114 Motor power cable CAB0350 Speed sensor cable CAB0354 Speed sensor cable CAB0280 Thermostat cable CAB0300 Position sensor cable CAB0200 Internal controls cable CAB0250 Contactor controls cable CAB0170 Earth wire © Copyright by BIFFI Italia. All rights reserved. Section 618/4 chapt. O...
Page 116 Biffi Italia s.r.l. Headquarters, Sales department, 29017 Fiorenzuola d’Arda - Italy tel. +39 0523 944411fax +39 0523 943923 e-mail biffi_italia@biffi.it website: www.biffi.it...
Page 118 Prepared Controlled Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Instruction and Operating Manual. The informations herein contained are reserved property of BIFFI ITALIA. © Copyright by BIFFI Italia. All right reserved.
Page 119 Base actuator with extensions [B] or [C] on the terminal board compartment 7.3 Wiring 7.4 Cable connection 7.5 Installation in ambient with explosive dusts MAINTENANCE 8.1 Periodic Inspections 8.2 Dismantling and Reassembling 8.3 Repairs © Copyright by BIFFI Italia. All right reserved. Page...
Page 120 Specifications but in any case the following Regulation must be observed:  the general installation and safety regulations  the proper use of personal protective devices (glasses, clothing, gloves,)  the proper use of tools, lifting and transport equipment. © Copyright by BIFFI Italia. All right reserved. Page...
Page 121 Electric Actuator ICON2000/ICON2000AD ADDENDUM A to INSTRUCTION HANDBOOK MAN 618 Identification of main parts BASE UNIT BASE UNIT with EXTENSION [A] BASE UNIT with EXTENSIONS [B] or [C] © Copyright by BIFFI Italia. All right reserved. Page...
Page 122 Installation in ambient with the presence of explosive atmosphere not covered by the specified grade of protection, or which could reach temperature higher than the maximum specified on the label, will invalidate the safety and the warranty. © Copyright by BIFFI Italia. All right reserved. Page...
Page 123 3D or 2D or 1D Equipment Protection Level (EPL). EN 60079-14 Explosive Atmosphere Zone Ga or Gb Ga or Gb or Gc Dust Da or Db Da or Db or Dc © Copyright by BIFFI Italia. All right reserved. Page...
Page 124 EN 13463-5: 2003 Terms and conditions Biffi Italia guarantees each single product to be free from defects and to conform to current goods specifications. Except when differently specified, the warranty period in one year from the date of installation by the first user, or eighteen months from the date of shipment to the first user, whichever occurs first.
Page 125 Normally the optional extension for additional entry/entries or additional electronic card are directly mounted on the base ICON2000/ICON2000AD by BIFFI and leaves the factory in perfect condition. Under this condition the general storage procedure as stated on the base INSTRUCTION HANDBOOK MAN 618 must be applied.
Page 126 -25°C to +60°C (from -13°F to +140°F) for all models the maximum permissible temperature is depending from the type of motor (SM or TM) installed on the base ICON2000/ICON2000AD unit. © Copyright by BIFFI Italia. All right reserved. Page...
Page 127 Alternative (Metric size ISO 965) 1” M32x1,5 M40x1,5 1-1/2” 1” M32x1,5 ¾” 4 (optional) M25x1,5 Important When alternative entries are used, indication of the dimensions is imprinted directly on the housing close to the entry. © Copyright by BIFFI Italia. All right reserved. Page...
Page 128 ATEX certified apparatus. With reference to the attached picture, the thread form/size for the entry is as follows: Entry 5 Entry Standard size Optional M25x1,5 © Copyright by BIFFI Italia. All right reserved. Page...
Page 129 When alternative entries are used, indication of the dimensions is imprinted directly on the housing close to the entry. Warning Unused entries may remain unmachined or must be plugged with a certified plug suitable for the area. © Copyright by BIFFI Italia. All right reserved. Page...
Page 130 Two earth points of connection, one internal and one external, are foreseen on the base ICON2000/ICON2000AD units enclosure for the ground cables connection. External earth stud Internal earth stud © Copyright by BIFFI Italia. All right reserved. Page...
Page 131 (15m depth / 90 hours) according to IEC/EN 60529 standard.  periodically verify the quantity of dust deposited on the enclosure and clean it in the case the quantity becoming more than 5 mm. © Copyright by BIFFI Italia. All right reserved. Page...
Page 132 IEC/EN 60079-14 to be followed ensuring in particular that the dust layer does not exceed 5 mm.  Check the condition of cable connection and mounting bolts: any loose connection must be amended. © Copyright by BIFFI Italia. All right reserved. Page...
Page 133 Replace the weatherproof seals that may have been removed i.e: O-Rings for the cover.  In particular, be sure the joint surfaces of all enclosures are spread with a film of Aeroshell grease. © Copyright by BIFFI Italia. All right reserved. Page...
Page 134 BIFFI MUST be used. Direct repair or reconstruction of the above components are not permitted without the BIFFI permission.
Page 135 ADDENDUM A to INSTRUCTION HANDBOOK MAN 618 BIFFI ITALIA s.r.l. – Loc. Caselle S. Pietro – 29017 Fiorenzuola d’Arda -Piacenza - ITALY – Tel. (0523) 944411 - Fax (0523) 941885 E_mail: biffi_italia@biffi.it © Copyright by BIFFI Italia. All right reserved.
Page 136 Prepared Controlled Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Instruction and Operating Manual. The informations herein contained are reserved property of BIFFI ITALIA. © Copyright by BIFFI Italia. All right reserved.
Page 137 Base actuator with extensions [B] or [C] on the terminal board compartment 7.3 Wiring 7.4 Cable connection 7.5 Installation in ambient with explosive dusts MAINTENANCE 8.1 Periodic Inspections 8.2 Dismantling and Reassembling 8.3 Repairs © Copyright by BIFFI Italia. All right reserved. Page...
Page 138 Specifications but in any case the following Regulation must be observed:  the general installation and safety regulations  the proper use of personal protective devices (glasses, clothing, gloves,)  the proper use of tools, lifting and transport equipment. © Copyright by BIFFI Italia. All right reserved. Page...
Page 139 Electric Actuator ICON2000/ICON2000AD ADDENDUM B to INSTRUCTION HANDBOOK MAN 618 Identification of main parts BASE UNIT BASE UNIT with EXTENSION [A] BASE UNIT with EXTENSIONS [B] or [C] © Copyright by BIFFI Italia. All right reserved. Page...
Page 140 Installation in ambient with the presence of explosive atmosphere not covered by the specified grade of protection, or which could reach temperature higher than the maximum specified on the label, will invalidate the safety and the warranty. © Copyright by BIFFI Italia. All right reserved. Page...
Page 141 3D or 2D or 1D Equipment Protection Level (EPL). EN 60079-14 Explosive Atmosphere Zone Ga or Gb Ga or Gb or Gc Dust Da or Db Da or Db or Dc © Copyright by BIFFI Italia. All right reserved. Page...
Page 142 EN 13463-5: 2003 Terms and conditions Biffi Italia guarantees each single product to be free from defects and to conform to current goods specifications. Except when differently specified, the warranty period in one year from the date of installation by the first user, or eighteen months from the date of shipment to the first user, whichever occurs first.
Page 143 Normally the optional extension for additional entry/entries or additional electronic card are directly mounted on the base ICON2000/ICON2000AD by BIFFI and leaves the factory in perfect condition. Under this condition the general storage procedure as stated on the base INSTRUCTION HANDBOOK MAN 618 must be applied.
Page 144 – 20 °C to +85°C (from -4°F to +185°F) ICON-030, ICON-040 and ICON-050 from – 20 °C to +65°C (from -4°F to +149°F) from -20°C to +85°C (from -4°F to +185°F) © Copyright by BIFFI Italia. All right reserved. Page...
Page 145 With reference to the attached picture, the thread form/size for each entry is as follows: Alternative (Metric size ISO 965) Entry NPT size 1” M32x1,5 1-1/2” M40x1,5 1” M32x1,5 ¾” 4 (optional) M25x1,5 © Copyright by BIFFI Italia. All right reserved. Page...
Page 146 ATEX certified apparatus. With reference to the attached picture, the thread form/size for the entry is as follows: Entry 5 Entry Standard size Optional M25x1,5 © Copyright by BIFFI Italia. All right reserved. Page...
Page 147 When alternative entries are used, indication of the dimensions is imprinted directly on the housing close to the entry. Warning Unused entries may remain unmachined or must be plugged with a certified plug suitable for the area. © Copyright by BIFFI Italia. All right reserved. Page...
Page 148 Two earth points of connection, one internal and one external, are foreseen on the base ICON2000/ICON2000AD units enclosure for the ground cables connection. External earth stud Internal earth stud © Copyright by BIFFI Italia. All right reserved. Page...
Page 149 (15m depth / 90 hours) according to IEC/EN 60529 standard.  periodically verify the quantity of dust deposited on the enclosure and clean it in the case the quantity becoming more than 5 mm. © Copyright by BIFFI Italia. All right reserved. Page...
Page 150 IEC/EN 60079-14 to be followed ensuring in particular that the dust layer does not exceed 5 mm.  Check the condition of cable connection and mounting bolts: any loose connection must be amended. © Copyright by BIFFI Italia. All right reserved. Page...
Page 151 Replace the weatherproof seals that may have been removed i.e: O-Rings for the cover.  In particular, be sure the joint surfaces of all enclosures are spread with a film of Aeroshell grease. © Copyright by BIFFI Italia. All right reserved. Page...
Page 152 In case the maintenance should require the replacement of any component which forms part of an explosion- proof joint, only an original spare provided by BIFFI MUST be used. Direct repair or reconstruction of the above components are not permitted without the BIFFI permission.
Page 153 ADDENDUM B to INSTRUCTION HANDBOOK MAN 618 BIFFI ITALIA s.r.l. – Loc. Caselle S. Pietro – 29017 Fiorenzuola d’Arda -Piacenza - ITALY – Tel. (0523) 944411 - Fax (0523) 941885 E_mail: biffi_italia@biffi.it © Copyright by BIFFI Italia. All right reserved.
Page 154 Ex d IIC T4 Gb / c Ex tb IIIC T135°C Db IP66/68 c Ex d ia IIC T4 Gb / c Ex tb IIIC T135°C Db IP66/68 On the compartment containing the intrinsic safety circuit, the marking: Ex ia IIC T4 Ga © Copyright by BIFFI Italia. All right reserved.
Page 155 ADDENDUM C to INSTRUCTION HANDBOOK MAN 618 26-09-12 Issue document F.Campo A.Ghiadoni L.Vigliano Rev. Date Description Prepared Controlled Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Instruction and Operating Manual. © Copyright by BIFFI Italia. All right reserved.
Page 156 Electric Actuator ICON2000/ICON2000AD ADDENDUM C to INSTRUCTION HANDBOOK MAN 618 The informations herein contained are reserved property of BIFFI ITALIA. © Copyright by BIFFI Italia. All right reserved.
Page 157 Checks to be performed before installation INSTALLATION Working condition 7.1.1 Models and temperature: Identification of entries Electrical connections Cable connection Installation in ambient with explosive dusts MAINTENANCE Periodic Inspections Dismantling and Reassembling Repairs © Copyright by BIFFI Italia. All right reserved. Page...
Page 158 Specifications but in any case the following Regulation must be observed:  the general installation and safety regulations  the proper use of personal protective devices (glasses, clothing, gloves,)  the proper use of tools, lifting and transport equipment. © Copyright by BIFFI Italia. All right reserved. Page...
Page 160 3D or 2D or 1D Equipment Protection Level (EPL). EN 60079-14 Explosive Atmosphere Zone Ga or Gb Ga or Gb or Gc Dust Da or Db Da or Db or Dc © Copyright by BIFFI Italia. All right reserved. Page...
Page 161 EN 13463-5: 2003 Terms and conditions Biffi Italia guarantees each single product to be free from defects and to conform to current goods specifications. Except when differently specified, the warranty period in one year from the date of installation by the first user, or eighteen months from the date of shipment to the first user, whichever occurs first.
Page 162 Normally the optional extension for additional entry/entries or additional electronic card are directly mounted on the base ICON2000/ICON2000AD by BIFFI and leaves the factory in perfect condition. Under this condition the general storage procedure as stated on the base INSTRUCTION HANDBOOK MAN 618 must be applied.
Page 163 "temperature ambient range" embossed on the nameplate. 7.1.1 Models and temperature: ICON-010 and ICON-020 from -60°C to +85°C (from -76°F to +185°F) © Copyright by BIFFI Italia. All right reserved. Page...
Page 164 When alternative entries according ISO 965 are used, Important indication of the dimensions is imprinted on the adaptor bush or directly on the housing when ISO 965 entries are obtained by machining the housing. © Copyright by BIFFI Italia. All right reserved. Page...
Page 165 To guarantee that the weatherproof and explosion-proof characteristics are respected, screw the cable gland or the external ATEX certified apparatus tightly (at least 5 turns) and block them with a thread sealant. © Copyright by BIFFI Italia. All right reserved. Page...
Page 166 (15m depth / 90 hours) according to IEC/EN 60529 standard.  periodically verify the quantity of dust deposited on the enclosure and clean it in the case the quantity becoming more than 5 mm. © Copyright by BIFFI Italia. All right reserved. Page...
Page 167 So the following procedure must be followed:  Do not damage the explosion-proof mating surfaces on the housing and on the electrical enclosure cover. © Copyright by BIFFI Italia. All right reserved. Page...
Page 168 60079-1 Standard. In case the maintenance should require the replacement of any component which forms part of an explosion-proof joint, only an original spare provided by BIFFI MUST be used. Direct repair or reconstruction of the above components are not permitted...
Page 169 ADDENDUM C to INSTRUCTION HANDBOOK MAN 618 BIFFI ITALIA s.r.l. – Loc. Caselle S. Pietro – 29017 Fiorenzuola d’Arda -Piacenza - ITALY – Tel. (0523) 944411 - Fax (0523) 941885 E_mail: biffi_italia@biffi.it © Copyright by BIFFI Italia. All right reserved.
Page 171 Prepared Controlled Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Instruction and Operating Manual. The informations herein contained are reserved property of BIFFI ITALIA. © Copyright by BIFFI Italia. All right reserved.
Page 172 Checks to be performed before installation INSTALLATION Working condition 7.1.1 Models and temperature: Identification of entries Electrical connections Cable connection Installation in ambient with explosive dusts MAINTENANCE Periodic Inspections Dismantling and Reassembling Repairs © Copyright by BIFFI Italia. All right reserved. Page...
Page 173  the general installation and safety regulations  the proper use of personal protective devices (glasses, clothing, gloves,)  the proper use of tools, lifting and transport equipment. INSTRUCTIONS for RIGHT INSTALLATION © Copyright by BIFFI Italia. All right reserved. Page...
Page 175 Equipment Protection Level (EPL). EN 60079-14 Explosive Atmosphere Zone Ga or Gb Ga or Gb or Gc Dust Da or Db Da or Db or Dc Applicable Directives, general Standards and Norms 2006/42//EC Machinery Directive. © Copyright by BIFFI Italia. All right reserved. Page...
Page 176 EN 13463-5: 2003 Terms and conditions Biffi Italia guarantees each single product to be free from defects and to conform to current goods specifications. Except when differently specified, the warranty period in one year from the date of installation by the first user, or eighteen months from the date of shipment to the first user, whichever occurs first.
Page 177 Normally the optional extension for additional entry/entries or additional electronic card are directly mounted on the base ICON2000/ICON2000AD by BIFFI and leaves the factory in perfect condition. Under this condition the general storage procedure as stated on the base INSTRUCTION HANDBOOK MAN 618 must be applied.
Page 178 "temperature ambient range" embossed on the nameplate. 7.1.1 Models and temperature: ICON-010, ICON-020 and ICON-030 from -25°C to +60°C (from -13°F to +140°F) © Copyright by BIFFI Italia. All right reserved. Page...
Page 179 When alternative entries according ISO 965 are used, indication of the dimensions is imprinted on the adaptor bush or directly on the housing when ISO 965 entries are obtained by machining the housing. © Copyright by BIFFI Italia. All right reserved. Page...
Page 180 To guarantee that the weatherproof and explosion-proof characteristics are respected, screw the cable gland or the external ATEX certified apparatus tightly (at least 5 turns) and block them with a thread sealant. © Copyright by BIFFI Italia. All right reserved. Page...
Page 181 (15m depth / 90 hours) according to IEC/EN 60529 standard.  periodically verify the quantity of dust deposited on the enclosure and clean it in the case the quantity becoming more than 5 mm. © Copyright by BIFFI Italia. All right reserved. Page...
Page 182 So the following procedure must be followed:  Do not damage the explosion-proof mating surfaces on the housing and on the electrical enclosure cover. © Copyright by BIFFI Italia. All right reserved. Page...
Page 183 60079-1 Standard. In case the maintenance should require the replacement of any component which forms part of an explosion-proof joint, only an original spare provided by BIFFI MUST be used. Direct repair or reconstruction of the above components are not permitted...
Page 184 ADDENDUM D to INSTRUCTION HANDBOOK MAN 618 BIFFI ITALIA s.r.l. – Loc. Caselle S. Pietro – 29017 Fiorenzuola d’Arda -Piacenza - ITALY – Tel. (0523) 944411 - Fax (0523) 941885 E_mail: biffi_italia@biffi.it © Copyright by BIFFI Italia. All right reserved.
Page 186 Prepared Controlled Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Instruction and Operating Manual. The informations herein contained are reserved property of BIFFI ITALIA. © Copyright by BIFFI Italia. All right reserved.
Page 187 Checks to be performed before installation INSTALLATION Working condition 7.1.1 Models and temperature: Identification of entries Electrical connections Cable connection Installation in ambient with explosive dusts MAINTENANCE Periodic Inspections Dismantling and Reassembling Repairs © Copyright by BIFFI Italia. All right reserved. Page...
Page 188  the general installation and safety regulations  the proper use of personal protective devices (glasses, clothing, gloves,)  the proper use of tools, lifting and transport equipment. INSTRUCTIONS for RIGHT INSTALLATION © Copyright by BIFFI Italia. All right reserved. Page...
Page 190 2D or 1D Dust Zone 22 3D or 2D or 1D Equipment Protection Level (EPL). EN 60079-14 Explosive Atmosphere Zone Ga or Gb Ga or Gb or Gc Dust Da or Db © Copyright by BIFFI Italia. All right reserved. Page...
Page 191 EN 13463-5: 2003 Terms and conditions Biffi Italia guarantees each single product to be free from defects and to conform to current goods specifications. Except when differently specified, the warranty period in one year from the date of installation by the first user, or eighteen months from the date of shipment to the first user, whichever occurs first.
Page 192 Normally the optional extension for additional entry/entries or additional electronic card are directly mounted on the base ICON2000/ICON2000AD by BIFFI and leaves the factory in perfect condition. Under this condition the general storage procedure as stated on the base INSTRUCTION HANDBOOK MAN 618 must be applied.
Page 193 "temperature ambient range" embossed on the nameplate. 7.1.1 Models and temperature: ICON2000-010, ICON-020, ICON-030, ICON-040, ICON-050 from -25°C to +60°C (from -13°F to +140°F) Identification of entries © Copyright by BIFFI Italia. All right reserved. Page...
Page 194 ISO 965 entries are obtained by machining the housing. Electrical connections The instructions of the Base INSTRUCTION HANDBOOK MAN 618 applies © Copyright by BIFFI Italia. All right reserved. Page...
Page 195 (at least 5 turns) and block them with a thread sealant. Important The cables and cable glands MUST be selected considering the maximum Temperature of the cable indicated on the label fixed to the base ICON2000 unit. © Copyright by BIFFI Italia. All right reserved. Page...
Page 196 (15m depth / 90 hours) according to IEC/EN 60529 standard.  periodically verify the quantity of dust deposited on the enclosure and clean it in the case the quantity becoming more than 5 mm. © Copyright by BIFFI Italia. All right reserved. Page...
Page 197 So the following procedure must be followed:  Do not damage the explosion-proof mating surfaces on the housing and on the electrical enclosure cover. © Copyright by BIFFI Italia. All right reserved. Page...
Page 198 60079-1 Standard. In case the maintenance should require the replacement of any component which forms part of an explosion-proof joint, only an original spare provided by BIFFI MUST be used. Direct repair or reconstruction of the above components are not permitted...
Page 199 ADDENDUM E to INSTRUCTION HANDBOOK MAN 618 BIFFI ITALIA s.r.l. – Loc. Caselle S. Pietro – 29017 Fiorenzuola d’Arda -Piacenza - ITALY – Tel. (0523) 944411 - Fax (0523) 941885 E_mail: biffi_italia@biffi.it © Copyright by BIFFI Italia. All right reserved.
Page 200 = 60°C – temperature code T4A max = 70°C – temperature code T4 05-11-14 FM Update F.Campo A.Ghiadoni L.Vigliano 14-04-14 Issue document A.Ghiadoni F.Campo L.Vigliano Rev. Date Description Prepared Controlled Approved © Copyright by BIFFI Italia. All right reserved.
Page 201 Electric Actuator ICON2000/ICON2000AD ADDENDUM G to INSTRUCTION HANDBOOK MAN 618 BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Instruction and Operating Manual. The informations herein contained are reserved property of BIFFI ITALIA. © Copyright by BIFFI Italia. All right reserved.
Page 202 7.7.1.2 Class III Division 1 and 2 7.7.1.3 General recommendation for maintenance in Hazardous Location 7.7.2 Installation in ambient with combustible dust Class II 7.7.2.1 Class II Division 1 and 2 © Copyright by BIFFI Italia. All right reserved. Page...
Page 203 Electric Actuator ICON2000/ICON2000AD ADDENDUM G to INSTRUCTION HANDBOOK MAN 618 MAINTENANCE 8.1 Periodic Inspections 8.2 Dismantling and Reassembling 8.3 Repairs © Copyright by BIFFI Italia. All right reserved. Page...
Page 204 Specifications but in any case the following Regulation must be observed:  the general installation and safety regulations  the proper use of personal protective devices (glasses, clothing, gloves,)  the proper use of tools, lifting and transport equipment. © Copyright by BIFFI Italia. All right reserved. Page...
Page 205 Electric Actuator ICON2000/ICON2000AD ADDENDUM G to INSTRUCTION HANDBOOK MAN 618 1.2 Identification of main parts BASE UNIT BASE UNIT with EXTENSIONS [A] or [B] © Copyright by BIFFI Italia. All right reserved. Page...
Page 206 Installation in ambient with the presence of explosive atmosphere not covered by the specified grade of protection, or which could reach temperature higher than the maximum specified on the label, will invalidate the safety and the warranty. © Copyright by BIFFI Italia. All right reserved. Page...
Page 207 Zone 22 3D or 2D or 1D Equipment Protection Level (EPL). EN 60079-14 Explosive Atmosphere Zone Ga or Gb Ga or Gb or Gc Dust Da or Db Da or Db or Dc © Copyright by BIFFI Italia. All right reserved. Page...
Page 208 G – flour, g grain, wood, p plastic, chemicals Flammable solids in form m easily ignit table fibers, f flyings Clas ss III Article 504 Divi ision 1 & 2 © Copyrigh ht by BIFFI Ital lia. All right re eserved. Page...
Page 209 450°C (842°F) 300°C (572°F) 280°C (536°F) 260°C (500°F) 230°C (446°F) 215°C (419°F) 200°C (392°F) 180°C (356°F) 165°C (329°F) 160°C (320°F) 135°C (275°F) 120°C (248°F) 100°C (212°F) 85°C (185°F) Class II Surface Temperatures © Copyright by BIFFI Italia. All right reserved. Page...
Page 210 Enclosure for Electrical Equipment Terms and conditions Biffi Italia guarantees each single product to be free from defects and to conform to current goods specifications. Except when differently specified, the warranty period in one year from the date of installation by the first user, or eighteen months from the date of shipment to the first user, whichever occurs first.
Page 211 Normally the optional extension for additional entry/entries or additional electronic card are directly mounted on the base ICON2000/ICON2000AD by BIFFI and leaves the factory in perfect condition. Under this condition the general storage procedure as stated on the base INSTRUCTION HANDBOOK MAN 618 must be applied.
Page 212 - the status of the joint surfaces - status of the threads on the conduit entry - whether the enclosure holding the additional conduit entry is cracked or broken. © Copyright by BIFFI Italia. All right reserved. Page...
Page 213 -25°C to +60°C (from -13°F to +140°F) for all models the maximum permissible temperature is depending from the type of motor (SM or TM) installed on the base ICON2000/ICON2000AD unit. © Copyright by BIFFI Italia. All right reserved. Page...
Page 214 1” 1-1/2” M40x1,5 1” M32x1,5 4 and 5 (optional) ¾” M20x1,5 Important When alternative entries are used, indication of the dimensions is imprinted directly on the housing close to the entry. © Copyright by BIFFI Italia. All right reserved. Page...
Page 216 Method of sealing and cable glands must be approved and separately certified for use in hazardous areas. Two earth points of connection, one internal and one external, are foreseen on the base ICON2000/ICON2000AD units enclosure for the ground cables connection. © Copyright by BIFFI Italia. All right reserved. Page...
Page 217 (at least 5 turns) and block them with a thread sealant. The cables and cable glands MUST be selected Important considering the maximum Temperature of the cable indicated on the label fixed to the base ICON2000 unit. © Copyright by BIFFI Italia. All right reserved. Page...
Page 218 IEC (article 505 gas and 506 for dusts). The Class & Division system is used predominately in the United States, whereas the rest of the world generally uses the Zone system, and the BIFFI Electric Valve Actuator ICON2000 is approved and marked according the Class & Division System.
Page 219 Conduits must be installed to prevent water accumulation. Cables must be sealed in accordance these same criteria unless the cable construction makes it as tight against passage of gases a conduit seal. © Copyright by BIFFI Italia. All right reserved. Page...
Page 220  Replace the weatherproof seals that may have been removed (O-Ring for the covers, O-Ring for the explosion-proof joint of the motor). © Copyright by BIFFI Italia. All right reserved. Page...
Page 221 4, 4X and 6 in order not to jeopardize the enclosure protection of the product.  periodically verify the quantity of dust deposited on the enclosure and clean it in the case the quantity becoming more than 5mm. © Copyright by BIFFI Italia. All right reserved. Page...
Page 222 IEC/EN 60079-14 to be followed ensuring in particular that the dust layer does not exceed 5 mm.  Check the condition of cable connection and mounting bolts: any loose connection must be amended. © Copyright by BIFFI Italia. All right reserved. Page...
Page 223 Replace the weatherproof seals that may have been removed i.e: O-Rings for the cover.  In particular, be sure the joint surfaces of all enclosures are spread with a film of Aeroshell grease. © Copyright by BIFFI Italia. All right reserved. Page...
Page 224 BIFFI MUST be used. Direct repair or reconstruction of the above components are not permitted without the BIFFI permission.
Page 225 ADDENDUM G to INSTRUCTION HANDBOOK MAN 618 BIFFI ITALIA s.r.l. – Loc. Caselle S. Pietro – 29017 Fiorenzuola d’Arda -Piacenza - ITALY – Tel. (0523) 944411 - Fax (0523) 941885 E_mail: biffi_italia@biffi.it © Copyright by BIFFI Italia. All right reserved. A !@ç$ INTERNATIONAL LTD. COMPANY...
Page 226 “ICON 2000 v4" instruction and operating manual ICON 2000v4 LECTRIC ACTUATOR Section 618/42 Operating and configuration ICON2000v4_DPV1 PROFIBUS DPV1 Module File : man618-42_4.doc rev. 4 © Copyright by BIFFI Italia. All right reserved. Section 618/42 Contents may change without notice...
Page 228 Reviewed Usr_Prm string and Slot/Index assignment C.D. A.A. 11.10.04 Instruction for rev. 4.0 PROFIBUS DPV1 Interface C.D. A.A. Rev. Date DESCRIPTION Prepared Approved © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page I A !@ç$ INTERNATIONAL LTD. COMPANY Contents may change without notice...
Page 230 NODE REPORT ........................ 27 11.3 BUS SIGNAL FAILURE INDICATION ................29 GSD FILE ..........................30 PROFIBUS CERTIFICATE ....................34 © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page III A !@ç$ INTERNATIONAL LTD. COMPANY Contents may change without notice...
Page 232: Introduction
ICON2000v4_DPV1 is designed to support PROFIBUS redundant communication by installing two electronic modules on the same BIFFI electrical actuator ICON 2000v4. Operation and storage The module is designed to work and to be stored in the same environment of the actuator.
Page 233: Icon2000V4_Dpv1 Module
DL6 (Green) Power: ON when the interface is correctly powered. More indications are given on local operator interface as described in paragraph 11.2: ‘NODE REPORT’. © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 2 Contents may change without notice...
Page 234: Profibus Dp Description
The figure below shows a PROFIBUS DP configuration with two Master devices and different Slave devices. Logical token ring between master devices Master devices Drive General Transmitter Slave devices ICON2000 Actuators © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 3 Contents may change without notice...
Page 235: Rs485 Transmission Mode
The data lines should be kept separate from all other cables. It should be laid in separate, conductive and earthed cable trunking. It must be ensured that there are not voltage difference between individual nodes of PROFIBUS DP. © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 4...
Page 236 Data line + Rx/Tx-P-out PROFIBUS Termination 220 ohm RS485 control transceiver Rx/Tx-N-in Data line - Rx/Tx-N-out 390 ohm DGND Shield bus out bus in © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 5 Contents may change without notice...
Page 237 MAINS + 18-36V ac/dc from UPS MAINS MAINS Term. OFF Term. ON Term. OFF Term. ON BUS cable © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 6 Contents may change without notice...
Page 238: Slave Redundancy
The PROFIBUS slave addresses are assigned for each interface from the Local Operator  Interface of the actuator and the addressing is depending on the redundant system structures that has been selected. © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 7 Contents may change without notice...
Page 239 The termination must be linked to the data lines only if the actuator is at the beginning or at the end of the bus segment. © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 8 Contents may change without notice...
Page 240 Data line + Rx/Tx-P-out PROFIBUS Termination 220 ohm RS485 control transceiver Rx/Tx-N-in Data line - Rx/Tx-N-out 390 ohm DGND Shield bus out bus in © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 9 Contents may change without notice...
Page 241: Icon2000V4_Dpv1 Power-Up
Wait Check parameters parameterization Parameterization correct Wait Configuration not OK Check configuration configuration Configuration correct Slave Fault Data exchange Cyclic data exchange mode © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 10 Contents may change without notice...
Page 242: Data Exchanged During Parameterization
Without Power, Recent Utilisation Rate Value: 0: LSB byte is transmitted first (default setting) 1: MSB byte is transmitted first Byte 4 Fail Safe Action © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 11 Contents may change without notice...
Page 243 It defines the stop position of the Timer function in opening Value: minimum 100% maximum default value: 100%. Byte 12 Timer Close Direction - status It enables the Timer function in Close direction. © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 12 Contents may change without notice...
Page 244 It allows to adjust the number of start per hour of the electric motor. Value: minimum 1 sec. maximum 255 sec. default value: 6 sec. © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 13 Contents may change without notice...
Page 245: Data Exchange Mode
MODULE 2 / 4 in case of module 1 : reserved position request: integer 16 bits (value 0 = 0% ; value 1000 = 100.0%) © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 14 Contents may change without notice...
Page 246: Input Data
CL motor running motor over-temperature low alkaline battery (if present) blinker high_high torque mid travel alarm in Op or CL mid-travel position © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 15 Contents may change without notice...
Page 247: Diagnosis Message
Data exchange request Data exchange response The diagnose message implemented by ICON2000v4_DPV1 has the following structure: Octet 1 © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 16 Octet 2 Contents may change without notice Standard Diagnosis block...
Page 248 (1)= Fixed at 1 Diag.WD_On (1)= Threshold monitoring activated Diag.Freeze_Mode (1)= FREEZE command received Diag.Sync_Mode (1)= SYNC command received reserved Diag.Deactivated (1)= Diagnosis deactivated (sets master) © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 17 Contents may change without notice...
Page 249 Status: ICON2000v4_DPV1 report 0x81 Status_Type (1)= Status_Message Identifier (1)= Status Octet 11 bit0 Slot_Number: ICON2000v4_DPV1 report 0x00 Octet 12 bit0 Status_Specifier: ICON2000v4_DPV1 report 0x00 © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 18 Contents may change without notice...
Page 250 A full PROFIBUS DP Master compliant should be able to show directly the correspondent text in the event of a diagnostic incident. © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 19...
Page 251: Acyclic Communication Dpv1
10 byte String ## if the char ‘decimal point’ (ASCII 0x2e) appears in the Software revision string the actuator is a BIFFI ICON2000; if the char ‘comma’ (ASCII 0x2c) appears the actuator is a BIFFI F01 2000 the Software revision string is made up of the base software revision and PROFIBUS interface revision with this format SW rev base (4 byte) –...
Page 252: General Data
1 active Byte 3 aux in open aux in close aux in stop aux in bus on reserved reserved reserved © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 21 Contents may change without notice...
Page 253: Maintenance Info
Reserved 1 byte Closing Peak 1 byte 0-255 Reserved 1 byte Closing Ending 1 byte 0-255 16-19 Date Closing 4 byte dd-mm-20-yy BCDformat © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 22 Contents may change without notice...
Page 254: Alarm And Warning Log
Alarm #3: code 1 byte 0-255 Reserved 1 byte 22-25 Alarm #3: date 4 byte dd-mm-20-yy BCDformat 26-29 Alarm #3: time 4 byte 00-hh-mm-ss BCDformat © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 23 Contents may change without notice...
Page 255 Warning #5: code 1 byte 0-255 Reserved 1 byte 12-15 Warning #5: date 4 byte dd-mm-20-yy BCDformat 16-19 Warning #5: time 4 byte 00-hh-mm-ss BCDformat © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 24 Contents may change without notice...
Page 256: Maintenance Commands
Slot 4, Index 4, length 8 byte: Date and Time (Only Write) Byte Name Range Current Date 4 bytes dd-mm-20-yy BCD format Current Time 4 bytes 00-hh-mm-ss BCD format © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 25 Contents may change without notice...
Page 257: Data At Local Operator Interface
Primary Slave will be present. The option AUTO has to be set when a redundant slave is used. © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 26 Contents may change without notice...
Page 258: Node Report
 CARD REPORT: by this routine it is possible to shows the 64 characters identification string relevant to the Active Slave interface card. © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 27 Contents may change without notice...
Page 259  Move the local selector to OFF or REMOTE and then press YES until the display shows NODE REPORT. Press NO to exit or press YES to scroll the list of transmission info © Copyright by BIFFI Italia. All right reserved. Section 618/42...
Page 260: Bus Signal Failure Indication
In case of loss of bus signal a warning is generated. It is signalled by the flashing of the relevant ALARM/WARNING LED and by indication on the local 2 lines /16 char. display . © Copyright by BIFFI Italia. All right reserved. Section 618/42...
Page 261: Gsd File
0 0-100 EndExtUserPrmData ExtUserPrmData=10 "Timer OP-stop" Unsigned8 100 0-100 EndExtUserPrmData ExtUserPrmData=11 "Timer CL-start" Unsigned8 100 0-100 EndExtUserPrmData ExtUserPrmData=12 "Timer CL-stop" Unsigned8 0 0-100 EndExtUserPrmData © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 30 Contents may change without notice...
Page 262 ;13-Timer on time 0x01, ;14-Timer off time 0x0a, ;15-Timer start pos 0x00, ;16-Timer stop pos 0x00, ;17-Reserved 0x0f, ;18-Dead band 0x05 ;19-Motion Inhibit Max_User_Prm_Data_Len=20 Ext_User_Prm_Data_Const(0)=0 © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 31 Contents may change without notice...
Page 263 Unit_Diag_Bit(33)="K1 Contactor Failure" Unit_Diag_Bit(34)="K2 Contactor Failure" Unit_Diag_Bit(35)="Configuration Error" Unit_Diag_Bit(36)="Hardware Error" Unit_Diag_Bit(37)="Low Alkaline Battery" Unit_Diag_Bit(38)="Lost Phase" Unit_Diag_Bit(39)="No response from base card" ; Module Definition List © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 32 Contents may change without notice...
Page 264 Module="Mod.2: 4 B.Out, 8 B.In" 0x17,0x23 EndModule Module="Mod.3: 1 B.Out, 2 B.In - Cons." 0x91,0x20 EndModule Module="Mod.4: 4 B.Out, 8 B.In - Cons." 0x97,0xa3 EndModule © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 33 Contents may change without notice...
Page 265: Profibus Certificate
“ICON 2000v4" instruction and operating manual 13. PROFIBUS CERTIFICATE © Copyright by BIFFI Italia. All right reserved. Section 618/42 Page 34 Contents may change without notice...
Page 268 Description Prepared Approved BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Installation and User Manual. The informations herein contained are reserved property of BIFFI ITALIA. © Copyright by BIFFI Italia. All right reserved 234/Rev.1...
Page 269 Icon 2000 v4 Profibus EDD for AMS Manual INDEX THE EDDL TECHNOLOGY ICON 2000V4 PROFIBUS EDD FOR AMS INSTALLATION EDD Installation EDD Configuration CONFIGURE/SETUP Overview Name Plate Valve Data Maintenance commands 4.4.1 Set Device Date and Time DEVICE DIAGNOSTICS Actuator Status...
Page 270 Icon 2000 v4 Profibus EDD for AMS Manual The EDDL Technology The Electronic Device Description Language (EDDL) is a text-based language that may be used to describe the characteristics of field devices. It is very similar to HTML web pages concept. There’s an EDDL text file that tells which commands to send to request data, how to decode answers from the filed device and how to display data on the user interface.
Page 271 Icon 2000 v4 Profibus EDD for AMS Manual Icon 2000v4 Profibus EDD for AMS This EDD, developed by Biffi, provides to customers an easier access to Icon 2000v4 actuator parameters via Profibus DP-V1 interface. It is designed and tested for AMS Device Manager Version 12.5.000.118, under Windows 7 Operating System.
Page 272 Icon 2000 v4 Profibus EDD for AMS Manual Installation EDD Installation Installation of the EDD provided by Biffi Italia, must be done following the procedure below: Select “Add Device Type” into the “AMS Device Manager” program group. 2. A Warning message will be displayed.
Page 273 Icon 2000 v4 Profibus EDD for AMS Manual The installation progress bar will be displayed: 5. A termination message will be displayed at the end of the installation. Select “Ok” button to terminate. EDD Configuration When an ICON 2000v4 is connected to the profibus network, the actuator will be shown into the “AMS Device Manager”...
Page 274 Icon 2000 v4 Profibus EDD for AMS Manual 2. A new window will be displayed. Select the “Identify Device” button. 3. Once identified, the window will be updated with device data. Select “Close” button to terminate. The actuator will be displayed into the “AMS Device Manager” application as it is shown on the figure...
Page 275 Icon 2000 v4 Profibus EDD for AMS Manual Configure/Setup Overview This is the first page shown when a double click with the mouse is done on the actuator into the AMS interface, and displays the more significant status information. All the displayed data are READ-ONLY and dynamically updated.
Page 276 Icon 2000 v4 Profibus EDD for AMS Manual Name Plate This page displays information about the actuator Name Plate. All the displayed data are READ-ONLY and static: the data are read from the actuator only when the window is opened.
Page 277 Icon 2000 v4 Profibus EDD for AMS Manual Valve Data In this page the “Valve tag name” parameter is displayed and can be modified. The value is read from the actuator when the window is opened. A A A A ©...
Page 278 Icon 2000 v4 Profibus EDD for AMS Manual Maintenance commands Into this page are grouped maintenance operations that can be done on the Icon 2000v4 actuator. All the displayed data can be modified; the data are read from the actuator when the window is opened: a ‘Refresh’...
Page 279 Icon 2000 v4 Profibus EDD for AMS Manual 4.4.1 Set Device Date and Time By means of this window the current date and time can be sent to the Icon 2000v4 actuator. Name Description Set Current Date Entry filed for define the current date...
Page 280 Icon 2000 v4 Profibus EDD for AMS Manual Device Diagnostics Actuator Status Critical actuator states that can stop the functioning of the actuator are highlighted in this page. All the displayed states are READ-ONLY and dynamically updated. Name Description Alarm...
Page 281 Icon 2000 v4 Profibus EDD for AMS Manual Maintenance Information / Alarms Log The Alarms Log Tab, shows the last 5 alarms occurred on Icon 2000 v4 actuator. The Alarm #1 is the more recent and the Alarm #5 is the oldest.
Page 282 Icon 2000 v4 Profibus EDD for AMS Manual Maintenance Information / Warnings Log The Warnings Log Tab, shows the last 5 warnings occurred on Icon 2000 v4 actuator. The Warning #1 is the more recent and the Warning #5 is the oldest.
Page 283 Icon 2000 v4 Profibus EDD for AMS Manual Maintenance Information / Torque profile The Torque profile Tab, collect the information about the Icon 2000 v4 torque profile. All the displayed data are READ-ONLY and static. The data are read from the actuator only when the window is opened: a ‘Refresh’...
Page 284 It is possible to set reference data dates from “Configure/Setup - Maintenance Commands” page. Maintenance Information / Operation Log This Tab collects the Operation log information of icon 2000 v4 Actuator. All the displayed data are READ-ONLY and static. The data are read from the actuator only when the window is opened: a ‘Refresh’...
Page 285 Icon 2000 v4 Profibus EDD for AMS Manual The page is divided in two areas; one for the “General Maintenance Information”, the other for the “Recent Maintenance Information”. The displayed data are: Name Description Contactor cycles Count of the cycles of contactors K1 and K2...
Page 286 Icon 2000 v4 Profibus EDD for AMS Manual Maintenance Information / Maintenance dates This Tab collects the dates of important actuator services. All the displayed data are READ-ONLY and static. The data are read from the actuator only when the window is opened: a ‘Refresh’...
Page 287 Icon 2000 v4 Profibus EDD for AMS Manual Process Variables Actuator Status The complete list of the states of the actuator is displayed into this page. All the displayed states are READ-ONLY and dynamically updated. The followings data are displayed:...
Page 288 Icon 2000 v4 Profibus EDD for AMS Manual Name Description din 1 Status of configurable DIN1 condition din 2 Status of configurable DIN2 condition din 3 Status of configurable DIN6 condition din 4 Status of configurable DIN4 condition din 5...
Page 289 Icon 2000 v4 Profibus EDD for AMS Manual Measured value This window shows the actual position and the output torque of Icon 2000 v4 actuator. A A A A © Copyright by BIFFI Italia. All right reserved 234/Rev.1 Page 23...
Page 290 Trends Torque & Position This window shows in a single graph the trend curve of torque and position of Icon 2000 v4 actuator. Using buttons positioned over the graph, operations like zoom, scroll and return to the standard display can be done.
Page 291 Icon 2000 v4 Profibus EDD for AMS Manual NOTES: ..................................................................................................................................................................................................................................................................................................................................A A A A © Copyright by BIFFI Italia. All right reserved 234/Rev.1 Page 25...
Page 292 Icon 2000 v4 Profibus EDD for AMS Manual BIFFI ITALIA s.r.l. Loc. Caselle S. Pietro 29017 Fiorenzuola d’Arda -Piacenza - ITALY - Tel. (0523) 944411 - Fax (0523) 941885 E_mail: biffi_italia@biffi.it A A A A © Copyright by BIFFI Italia. All right reserved 234/Rev.1...

BIFFI ICON 2000 Instruction Handbook Manual

Section 618/1

Section 618/2

Section 618/3

Table of Contents

Quick Links

Chapters

Need help?

Questions and answers

Related Manuals for BIFFI ICON 2000

Summary of Contents for BIFFI ICON 2000

Table of Contents